CN105133223A - Efficient tanning equipment for removing wrinkles in segmented mode - Google Patents
Efficient tanning equipment for removing wrinkles in segmented mode Download PDFInfo
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- CN105133223A CN105133223A CN201510522658.3A CN201510522658A CN105133223A CN 105133223 A CN105133223 A CN 105133223A CN 201510522658 A CN201510522658 A CN 201510522658A CN 105133223 A CN105133223 A CN 105133223A
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Abstract
The invention discloses efficient tanning equipment for removing wrinkles in a segmented mode. The equipment comprises a heating roller and an impression roller which are used for heating and pressing cloth; the equipment further comprises a spray pipe and fence rings, wherein the spray pipe is located above the cloth, an inlet is formed in the center of the spray pipe, the inlet is communicated with an ultrasonic water atomization generator, two V-shaped spray orifices which are symmetrically arranged are formed in the pipe wall of the spray pipe, the sharp portion of each V shape is close to the center of the spray pipe, when the clothe penetrates through the lower portion of the spray orifices, the humidity of atomization vapor in contact with the two ends of the cloth is high, and the humidity changes gradually; each fence ring is composed of multiple circumferential strips of the same length and two or more axial strips, the fence rings are installed in a mode that the fence rings are closely attached to the inner wall of a roller ring, center-to-center spaces of adjacent circumferential strips are identical, the width of the circumferential strips is decreased gradually from the center of the roller ring to the two ends of the roller ring, the temperature of high temperature oil drops in the process that the high temperature oil is transmitted to the roller ring through the fence rings, the temperature of positions close to the two ends of the roller ring is the highest, and the temperature changes gradually. The equipment has the advantages that heat energy, water and electricity are saved, the high-temperature, high-humidity and high-pressure formalization is achieved, and the accurate control effect is good.
Description
Technical field
The present invention relates to the equipment that a kind of synthetic leather adds the CHAMPRAY that plates man-hour.
Background technology
In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.
Summary of the invention
The present invention, according to above deficiency, provides the efficient tanning equipment that a kind of segmentation goes to wrinkle, and by cloth heat stepwise humidification, graduation pressing CHAMPRAY, improves and go effect of wrinkling, reduce energy consumption.
Technical scheme of the present invention is:
The efficient tanning equipment wrinkled is removed in segmentation, comprising:
Warm-up mill, be made up of roller circle, two roller end faces and roll shaft, roll shaft is arranged in frame through bearing, and the high temperature oil in warm-up mill is communicated with heated tank through oil pump;
Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;
It is characterized in that, also comprise:
Jet pipe, two ends is closed, be positioned at the top of cloth, jet pipe center is provided with import, this inlet communication ultrasonic water atomization type generator, the tube wall of jet pipe offers the spray orifice of two symmetrically arranged V-shapes, the tip of V-shape is near jet pipe center, and when cloth passes below spray orifice, the humidity of cloth two end in contact atomization vapour is high, the humidity of cloth central contact atomization vapour is low, and humidity gradually changes;
Fence circle, this fence circle is made up of the identical circumferential bar of many length and at least two axial bars, fence circle is close to roller circle inwall and is installed, the center distance of adjacent circumferential bar is identical, and from Gun Quan center to roller circle two ends, circumferential bar width diminishes gradually, high temperature oil is transmitted to roller circle temperature through fence circle and declines, position temperature near roller circle two ends is the highest, and the position temperature near Gun Quan center is minimum, and temperature gradually changes.
It should be noted that, because fence circle is close to during non-binding roller circle, heat-transfer effect can give a discount, pipe fence circle is not ordinary metallic material such as aluminium or iron or heat-insulating material such as bakelite or plastics such as PTFE, capital affects roller circle from high temperature oil draw heat, that is, fence circle blocks the heat absorption of roller circle, the circumferential bar arrangement of fence circle is closeer, absorb heat fewer, in addition, heat on the roller circle position of not blocked by circumferential bar can be transmitted to the roller circle position of being blocked by circumferential bar, therefore, on the whole, position temperature near roller circle two ends is high, position temperature near Gun Quan center is low, when circumferential bar is narrower, temperature gradually changes and effect is better, this technical scheme can solve the two ends the closer to cloth, more wrinkling technical problem, accurate distribution heat energy.
As preferably, described jet pipe is fixed with cover, this cover is horn-like, surrounds humidification chamber with cloth.
Described cover is provided with two pieces of division boards near jet pipe center, form non-humidified chamber between these two pieces of division boards, non-humidified does not arrange spray orifice in chamber, and spray orifice is positioned at humidification chamber, described division board is touched in the tip of V-shape, and described import is communicated with two described spray orifices respectively.
Because cloth center is not easy wrinkling, this position can not humidification.This technical scheme can using water wisely, meanwhile, also can reduce water evaporation, saving heat energy.
As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.Be communicated with vapour lock by this outlet.
Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.
Described Gun Quan center, this center refers to a segment distance J, and in this distance J, described circumferential bar width is identical, and the temperature at corresponding Gun Quan center is identical, and the heat on the roller circle position of not blocked by circumferential bar can be transmitted to the roller circle position of being blocked by circumferential bar.
The temperature at the temperature opposed roller circle two ends at Gun Quan center is low, to reduce energy consumption.
In order to humidity and temperature matches, the length of described distance J is equal with the distance between described two pieces of division boards.
The temperature at the temperature opposed roller circle two ends at Gun Quan center is low, to reduce energy consumption.
Heat insulation with PTFE between described bearing and described frame.Reduce heat energy loss.
The invention has the beneficial effects as follows: rational in infrastructure, cost is low, joint heat energy water-saving and electricity-saving, the setting of hot and humid high pressure, accurately control effects is good.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation that jet pipe of the present invention is relevant.
Fig. 3 is the structure rearview that this Fig. 2 jet pipe is relevant.
Fig. 4 is the structural representation of warm-up mill of the present invention.
Fig. 5 is the structural representation that fence circle of the present invention launches.
Detailed description of the invention
Now the present invention is further illustrated by reference to the accompanying drawings:
As shown in the figure, the efficient tanning equipment wrinkled is removed in a kind of segmentation, comprising:
Warm-up mill 6, be made up of roller circle 61, two roller end face 62 and roll shaft 64, roll shaft 64 is arranged in frame through bearing 63, and the high temperature oil 67 in warm-up mill 6 is communicated with heated tank through oil pump; High temperature oil flows into from the center inlet 641 of roll shaft 64, portalling in roll shaft 64 651 flows out in warm-up mill 6, then flows out from the central outlet 642 of inlet hole 652 in roll shaft 64 through roll shaft 64, the available swivel of connection of roll shaft 64 and oil pipe line.
Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;
Also comprise:
Jet pipe 3, two ends is closed, be positioned at the top of cloth 1, jet pipe 3 center is provided with import 2, and this import 2 is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe 3 offers the spray orifice 31 of two symmetrically arranged V-shapes, the tip of V-shape is near jet pipe 3 center, and when cloth 1 passes below spray orifice 31, the humidity of cloth 1 liang of end in contact atomization vapour is high, the humidity of cloth 1 central contact atomization vapour is low, and humidity gradually changes;
Fence circle 662, this fence circle 662 is made up of the identical circumferential bar 6621 of many length and at least two axial bars 6622, fence circle 662 is close to roller circle 61 inwall and is installed, the center distance of adjacent circumferential bar 6621 is identical, and from Gun Quan 61 center to roller circle 61 two ends, circumferential bar 6621 width diminishes gradually, high temperature oil 67 is transmitted to roller circle 61 temperature through fence circle 662 and declines, position temperature near roller circle 61 two ends is the highest, and the position temperature near Gun Quan 61 center is minimum, and temperature gradually changes.First be processed into the structure of Fig. 5, roll the structure just become in Fig. 4.Fence circle 662 can select ordinary metallic material such as aluminium or iron.
Jet pipe 3 is fixed with cover 4, this cover 4, in horn-like, surrounds humidification chamber with cloth 1.
Cover 4 is provided with two pieces of division boards 41 near jet pipe 3 center, form non-humidified chamber between these two pieces of division boards 41, non-humidified does not arrange spray orifice in chamber, and spray orifice 31 is positioned at humidification chamber, described division board 41 is touched in the tip of V-shape, and described import is communicated with two described spray orifices 31 respectively.
Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
Gun Quan 61 center, this center refers to a segment distance J, and in this distance J, circumferential bar 6621 width is identical, and the temperature at corresponding Gun Quan center is identical.
The temperature at corresponding Gun Quan 61 center is identical.
The length of distance J is equal with the distance between two pieces of division boards 41.
Heat insulation with PTFE between bearing 63 and frame.
Backer roll 5 can be rotated by driven by motor.
Claims (6)
1. an efficient tanning equipment for wrinkle is removed in segmentation, comprising:
Warm-up mill (6), be made up of roller circle (61), two roller end faces (62) and roll shaft (64), roll shaft (64) is arranged in frame through bearing (63), and the high temperature oil (67) in warm-up mill (6) is communicated with heated tank through oil pump;
Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;
It is characterized in that, also comprise:
Jet pipe (3), two ends is closed, be positioned at the top of cloth (1), jet pipe (3) center is provided with import (2), and this import (2) is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe (3) offers the spray orifice (31) of two symmetrically arranged V-shapes, the tip of V-shape is near jet pipe (3) center, and when cloth (1) is through spray orifice (31) below, the humidity of cloth (1) two end in contact atomization vapour is high, the humidity of cloth (1) central contact atomization vapour is low, and humidity gradually changes;
Fence circle (662), this fence circle (662) is made up of the identical circumferential bar (6621) of many length and at least two axial bars (6622), fence circle (662) is close to roller circle (61) inwall and is installed, the center distance of adjacent circumferential bar (6621) is identical, from roller circle (61) center to roller circle (61) two ends, circumference bar (6621) width diminishes gradually, high temperature oil (67) is transmitted to roller circle (61) temperature through fence circle (662) and declines, position temperature near roller circle (61) two ends is the highest, position temperature near roller circle (61) center is minimum, temperature gradually changes.
2. the efficient tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 1, and it is characterized in that, described jet pipe (3) is fixed with cover (4), this cover (4), in horn-like, surrounds humidification chamber with cloth (1).
3. the efficient tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 2, it is characterized in that, described cover (4) is upper is provided with two pieces of division boards (41) near jet pipe (3) center, non-humidified chamber is formed between these two pieces of division boards (41), non-humidified does not arrange spray orifice in chamber, spray orifice (31) is positioned at humidification chamber, and described division board (41) is touched in the tip of V-shape, and described import (2) is communicated with two described spray orifices (31) respectively.
4. the efficient tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 1, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
5. the water-saving and electricity-saving tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 3, and it is characterized in that, described roller circle (61) center, this center refers to a segment distance J, and in this distance J, described circumferential bar (6621) width is identical.
6. the energy-conservation tanning equipment of wrinkle is removed in a kind of segmentation as claimed in claim 5, and it is characterized in that, the length of described distance J is equal with the distance between described two pieces of division boards (41).
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CN201510522658.3A CN105133223A (en) | 2015-08-24 | 2015-08-24 | Efficient tanning equipment for removing wrinkles in segmented mode |
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CN201510522658.3A CN105133223A (en) | 2015-08-24 | 2015-08-24 | Efficient tanning equipment for removing wrinkles in segmented mode |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105436043A (en) * | 2015-12-30 | 2016-03-30 | 浙江索凡胶粘制品有限公司 | Gluing machine for processing adhesive product |
CN105521908A (en) * | 2015-12-30 | 2016-04-27 | 浙江索凡胶粘制品有限公司 | Glue spreading machine based on processing of adhesive products |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
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2015
- 2015-08-24 CN CN201510522658.3A patent/CN105133223A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104264402A (en) * | 2014-09-22 | 2015-01-07 | 浙江西雅普康大制革有限公司 | Wrinkle removal equipment for synthetic leather machining |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105436043A (en) * | 2015-12-30 | 2016-03-30 | 浙江索凡胶粘制品有限公司 | Gluing machine for processing adhesive product |
CN105521908A (en) * | 2015-12-30 | 2016-04-27 | 浙江索凡胶粘制品有限公司 | Glue spreading machine based on processing of adhesive products |
CN105521908B (en) * | 2015-12-30 | 2018-06-08 | 浙江索凡胶粘制品有限公司 | A kind of glue spreader based on processing adhesive article |
CN105436043B (en) * | 2015-12-30 | 2018-06-12 | 浙江索凡胶粘制品有限公司 | Glue spreader based on processing adhesive article |
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Application publication date: 20151209 |
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