Grouting wallboard formwork and utilize this formwork to carry out the method for constructing
Technical field
The present invention relates to the realm of building construction, in particular to a kind of wallboard formwork and utilize this formwork to carry out the method for constructing of being in the milk.
Background technology
Current country advocates construction wall reform, traditional blockwork, and waste is ploughed, it is high to consume energy, it is time-consuming to construct, and adopts light composite wallboard to be the dominant direction of wall reform.
Grouting wallboard is using cement fibrolite plate as panel, take lightgage steel joist as column, pumps into light foam concrete slurry and the composite monolithic formula solid wall that formed in its cavity.Grouting wallboard has environmental protection, high-strength light, does not ftracture, and antidetonation, insulation, fireproof performance are good, and pipelining is convenient.Grouting wallboard usual thickness: exterior wall 250,180 thick, house cover internal partition wall 75 is thick, is applicable to exterior wall and the interior wall of concrete structure and steel building.
But existing grouting wall form of construction work exists following drawback: 1, cost is high, than traditional fragment of brick, masonry all expensive more than 50%, promote difficult; 2, because need to install lightgage steel joist, artificial content is high, and speed of application is slow; 3, limit by keel dimensions size, thickness of wall body choice is little.
Summary of the invention
The invention provides a kind of wallboard formwork and utilize this formwork to carry out the method for constructing of being in the milk, be intended to improve above-mentioned technical problem.
The present invention is achieved in that
A kind of grouting wallboard formwork, comprise at least one mould bases group, described mould bases group comprises two the outer mould bases be oppositely arranged, described outer mould bases comprises crossbeam and vertical beam, described crossbeam horizontally set, described vertical beam vertically arranges and is fixedly connected to form frame construction with described crossbeam, and each described outer mould bases is fixedly installed at least one piece of panel, and the side being provided with described panel of two described outer mould bases is oppositely arranged;
Described outer mould bases is provided with grouting port, and described grouting port is positioned at the upper end of described outer mould bases.
The technical program changes the drawback that grouting wall of the prior art all needs to arrange lightgage steel joist, and crossbeam and vertical beam form the frame construction of outer mould bases, are fixed on dismountable for panel in frame construction.During use, according to the design width of wallboard, two outer mould bases be oppositely arranged and be fixed on ground, injecting slurry from grouting mouth, after body of wall is shaping, removes frame construction.
Compared to the construction arranging lightgage steel joist and carry out grouting wall, the engineering time reduces greatly simultaneously greatly to have saved construction cost, and the thickness of body of wall is unrestricted.
Further, also comprise fixed fastener, described fixed fastener comprises fixture and connector, and described fixture is fixed on ground, and the two ends of described fixture prop up the described panel on two described outer mould bases respectively;
The middle part of described fixture is fixed in one end of described connector, and the other end stretches into the region between two described outer mould bases.
The effect of fixed fastener mainly contains two aspects: one be to two outer mould bases between spacing demarcate, according to the thickness of wall body of design, the fixture of corresponding length is set, and first fixture is installed on ground, when outer mould bases is installed, only the panel side of outer mould bases need be propped up fixture, realize the precise positioning of outer mould bases and drawknot fixes the outer mould bases of both sides, avoid because irregular phenomenon appears in the crooked body of wall of constructing out that causes of outer mould bases appearance.
Two are, fixture coordinates with connector, grouting wall is played to the effect of reinforcing, because fixed fastener is arranged between two outer mould bases, after construction completes, fixed fastener is stayed in grouting wall, connector is fixed on the middle part of fixture and extends in the middle of two outer mould bases, and after slurry pours into, slurry is set on fixed fastener, fixed fastener plays the reinforcement effect to grouting wall, strengthens the stability of body of wall.
Arrange it is further preferred that fixture and connector are mutually vertical.
Outer mould bases can be arranged to an all-in-one-piece structure, and multiple little framework also can be divided into carry out the structure be connected and fixed.
Further, described mould bases group is at least two, and described vertical beam is provided with fixture block, described fixture block is provided with to wearing screw, and adjacent described mould bases group is connected wearing screw through described by bolt; Be provided with steel fabric sheet between adjacent outer mould bases, described steel fabric sheet is arranged towards the described external mold frame of opposite side.
After arranging like this, outer mould bases can be assembled when constructing, the part of more convenient transport, the outer mould bases of storage.
Steel fabric sheet is from the region stretched between two vertical beams between two mould bases, and steel fabric sheet itself is fixedly clamped by two adjacent vertical beams, and after slurry pours into, what steel fabric sheet was same stays in grouting wall the steadiness strengthening body of wall.
Further, described outer mould bases is provided with holder, described panel is fixedly installed on described holder by self-tapping screw;
The wood support for fixing described outer mould bases is provided with between two described outer mould bases.
The length of wood support is consistent with the length of fixture, and wood support need not be fixed on ground, it can be arranged on the optional position between two outer mould bases, after wood support is set, spacing between two outer mould bases better controls, as long as ensure the identical wall leveling that can ensure to construct out of length that the spacing of two outer mould bases on each point supports with wood.Simultaneously the same with fixed fastener and steel fabric sheet, wood support resides in body of wall after construction completes, and plays the effect of reinforcing wall equally.
Utilize grouting wallboard formwork to carry out a method of constructing, comprise the following steps:
A, described outer mould bases is oppositely arranged by design attitude and is fixed on ground;
B, two described outer mould bases to be connected and fixed;
C, the planeness adjusting described panel and verticality;
D, pour into slurry from grouting port, rap described outer mould bases simultaneously and make slurry closely knit;
E, naturally to leave standstill, be separated described outer mould bases and described panel and outer mould bases is taken off.
The numbering of above-mentioned steps does not represent the order of step enforcement, but arranges for convenience of describing.
Before construction, the conveniently location of outer mould bases, can according to the setting of body of wall and position, setting-out snap the line on the ground, ejects body of wall inner core outline line at the bottom of ground, pillar and beam simultaneously, requires that sample snap the line is vertical with inner core outline line, closed.Outer mould bases positions installation by sample snap the line.
Panel can be fixed in frame construction by outer mould bases in advance, also can construct time Assembling.
Further, described outer mould bases is assembled in a pre-installation as follows:
The shiny surface of described panel is tiled on the table upward, by described frame construction alignment concora crush on the panel, uses self-tapping screw described frame construction and described panel to be fixed.
The shiny surface of panel is decorative cover, and towards the outside of body of wall after construction, after slurry condensation, back-outed by self-tapping screw, frame construction is separated with panel, and panel is stayed on body of wall.
Panel adopts fiber cement board pressure usually, can certainly adopt the panel of other materials.
Further, the erection sequence of two described outer mould bases is: the outer mould bases needing the side of installation water, electric line corresponding first installing grouting wallboard, is then installed on water, electric line on described panel, and then is fixed by the described outer mould bases of opposite side.
When not being in the milk, namely water, electric line being arranged, like this after grouting wall has been built, need not dig again body of wall, both saved slurry and constructed also convenient simultaneously.
Naturally the time left standstill is extremely important for keeping the moulding of body of wall, if just frame construction removed when also condensation is unfixing completely for grouting wall, slurry very easily flows and causes deformation of wall.
Further, in described step f, naturally leave standstill at least 24h.
Further, after removing described frame construction, the slurry overflowed between cleaning panel in time.Prevented long-time after, slurry condense jail, cause clear up difficult.
Cleaning can realize by some instruments, as scraper etc.
Further, described slurry is the foam concrete slurry containing 20%EPS particle.
EPS, also known as expandable polystyrene, is a kind of polystyrene, has light weight, inexpensive, thermal conductivity is low, water imbibition is little, the advantage such as electrical insulation capability is good, sound insulation, shockproof, moistureproof, moulding process is simple, is widely used in building field.
The invention has the beneficial effects as follows: grouting wallboard formwork provided by the invention and utilize this formwork to carry out the method for constructing, avoid in prior art and need to use lightgage steel joist could realize the limitation of grouting wall construction, greatly reduce the construction cost of grouting wall, efficiency of construction is high, operation easier is low, is beneficial to the large-scale promotion of grouting wall.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme of the embodiment of the present invention, be briefly described to the accompanying drawing used required in embodiment below, be to be understood that, the following drawings illustrate only some embodiment of the present invention, therefore the restriction to scope should be counted as, for those of ordinary skill in the art, under the prerequisite not paying creative work, other relevant accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the grouting wallboard formwork that the embodiment of the present invention provides;
Fig. 2 is the structural representation of the grouting wallboard formwork China and foreign countries mould bases that the embodiment of the present invention provides;
Fig. 3 is the structural representation of fixed fastener in the grouting wallboard formwork that provides of the embodiment of the present invention.
Figure acceptance of the bid note is respectively:
Outer mould bases 101; Panel 102; Grouting port 103; Fixture block 104; Crossbeam 105; Vertical beam 106; Fixed fastener 110; Fixture 111; Connector 112.
Detailed description of the invention
For making the object of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.Therefore, below to the detailed description of the embodiments of the invention provided in the accompanying drawings and the claimed scope of the present invention of not intended to be limiting, but selected embodiment of the present invention is only represented.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
It should be noted that: represent similar terms in similar label and letter accompanying drawing below, therefore, once be defined in an a certain Xiang Yi accompanying drawing, then do not need to define further it and explain in accompanying drawing subsequently.
In describing the invention, it should be noted that, term " " center ", " on ", D score, " left side ", " right side ", " vertically ", " level ", " interior ", orientation or the position relationship of the instruction such as " outward " are based on orientation shown in the drawings or position relationship, or this invention product orientation of usually putting or position relationship when using, only the present invention for convenience of description and simplified characterization, instead of indicate or imply that the device of indication or element must have specific orientation, with specific azimuth configuration and operation, therefore limitation of the present invention can not be interpreted as.In addition, term " first ", " second ", " the 3rd " etc. only for distinguishing description, and can not be interpreted as instruction or hint relative importance.
In describing the invention, also it should be noted that, unless otherwise clearly defined and limited, term " setting ", " installation ", " being connected ", " connection " should be interpreted broadly, and such as, can be fixedly connected with, also can be removably connect, or connect integratedly; Can be mechanical connection, also can be electrical connection; Can be directly be connected, also indirectly can be connected by intermediary, can be the connection of two element internals.For the ordinary skill in the art, concrete condition above-mentioned term concrete meaning in the present invention can be understood.
Embodiment, consults Fig. 1 to Fig. 3
Present embodiments provide a kind of grouting wallboard formwork, comprise at least one mould bases group, each mould bases group comprises two outer mould bases 101 and multiple fixed fastener 110, as shown in Figure 1, in the present embodiment, mould bases group is two, and two outer mould bases 101 are oppositely arranged, fixed fastener 110 fixes on the ground, simultaneously between two outer mould bases 101.
In the present embodiment, as shown in Figure 3, described fixed fastener 110 comprises fixture 111 and connector 112, the square tube of 30*30*3 selected by fixture 111, connector 112 selects the angle bar of one section of long L30*30*3 of 100mm, described fixture 111 uses the chemically expansible bolt of diameter 8mm to be fixed on ground, one end of described connector 112 and described fixture 111 arranged in a crossed manner and be fixed on the middle part of described fixture 111, the other end stretches in the middle of two described outer mould bases 101.
Preferred embodiment arranges mutually vertical to connector 112 and fixture 111, and fixed fastener 110 is set to many groups simultaneously, and many group fixed fastener 110 intervals are arranged,
As shown in Figure 2, described outer mould bases 101 comprises many crossbeams 105 and vertical beam 106, described crossbeam 105 horizontally set, described vertical beam 106 vertically arranges and is fixedly connected to form frame construction with described crossbeam 105, described frame construction is provided with holder, and panel 102 is fixed on holder by self-tapping screw.
In the present embodiment, panel 102 adopts fiber cement board pressure, can certainly adopt the panel 102 of other materials.Crossbeam 105 and vertical beam adopt aluminum to make, and iron material also can be used to make outer mould bases 101.
Vertical beam 106 is provided with to wearing screw, be arranged on the fixture block 104 on vertical beam 106 to wearing screw, to wearing screw for vertical beam 106 being coupled together the outer mould bases 101 of composition, outer like this mould bases 101 need not be arranged to all-in-one-piece structure, assemble again when constructing, the transport of convenient outer mould bases 101, storage.
Simultaneously, steel fabric sheet is provided with between adjacent vertical beam 106, steel fabric sheet is from the region stretched between two vertical beams 106 between two mould bases 101, and steel fabric sheet itself is fixedly clamped by two adjacent vertical beams 106, in the present embodiment, steel fabric sheet is 50*50 latticed of wide 200mm, diameter 2mm.
Panel 102 is also fixed on crossbeam 105 and vertical beam 106 by fixture block 104 and self-tapping screw, an outer mould bases 101 is provided with the side that the described outer mould bases 101 of multiple panel 102, two arranges described panel 102 and is oppositely arranged.
As shown in Figure 1, the two ends of described fixture 111 prop up the described panel 102 on two described outer mould bases 101 respectively, and between two outer mould bases 101, be provided with wood support (not shown), the length of wood support is consistent with the length of fixture 111, and wood support need not be fixed on ground, it can be arranged on the optional position between two outer mould bases 101, after wood support is set, spacing between two outer mould bases 101 better controls, as long as ensure the identical wall leveling that can ensure to construct out of length that the spacing of two outer mould bases 101 on each point supports with wood.
The structure that wood support adopts current building field general and form.
It should be noted that, fixed fastener 110 can also be arranged to other forms, such as:
Described outer mould bases 101 is provided with grouting port 103, and described grouting port 103 is positioned at the upper end of described outer mould bases 101, and grouting port 103 both can be arranged on the top of the panel 102 of the top, also can be arranged on the crossbeam 105 of the top.
The present embodiment utilizes above-mentioned grouting wallboard formwork simultaneously, provides a kind of grouting wallboard formwork that utilizes to carry out the method for constructing simultaneously, comprises the following steps.
First according to design drawing at body of wall position setting-out snap the line: at the bottom of ground, pillar and beam, eject body of wall inner core outline line, require that inner core outline line keeps vertical and closed.
Then assemble outer mould bases 101, assembling mode is: a, first assembling fixed fastener 110, choosing one section of specification is that 30*30*3 square tube (length is with body of wall inner core thickness) is as fixture 111, choose simultaneously one section of specification be the angle bar of the long L30*30*3 of 100mm as connector 112, with the chemically expansible bolt of diameter 8mm, fixture 111 and connector 112 are fixed on the ad-hoc location at the bottom of ground, pillar and beam.
B, using fiber cement board pressure thick for 8mm as panel 102 light face up tiling on the table, the frame construction alignment concora crush be made up of crossbeam 105 and vertical beam 106 above, with self-tapping screw panel 102 oppositely fixing (panel 102 just can be made to be separated with frame construction as long as exit self-tapping screw) outside on mould bases 101.
The outer mould bases 101 of c, first vertical side, fixes on the ground one end that this outer mould bases 101 props up ground fixture 111.It should be noted that, need that water is installed, outer mould bases 101 that the side of electric line is corresponding first installs, then hydroelectric line is installed on the panel 102 on this outer mould bases 101, between adjacent panel 102, arrange steel fabric sheet, the two ends of steel fabric sheet are fixed by the vertical beam 106 of the outer mould bases 101 of both sides respectively.
The outer mould bases 101 of d, vertical opposite side: with the outer mould bases 101 of both sides being fixedly connected with wood support (length is with body of wall inner core thickness) wearing bolt of diameter 20mm, make both sides panel 102 one-tenth as a whole, both sides steel pipe support also looks after and guides planeness and the verticality of panel 102.
E, pump into the cavity of wallboard in by the foam concrete slurry that with the addition of 20%EPS particle through grouting port 103 with dedicated pump, marginal not slurry limit mallet raps outer mould bases 101 makes slurry closely knit.
F, naturally standing more than 24h, remove the self-tapping screw between panel 102 and outer mould bases 101, taken off by the outer mould bases 101 of both sides, and in time with the slurry that scraper cleaning is overflowed from the gap between panel 102.
What need explanation to drive is, in actual installation process, might not construct according to said sequence, such as, again hydroelectric line is installed after first being installed by the outer mould bases 101 of both sides, first assemble outer mould bases 101 and panel 102, and then to fix fixed fastener 110 etc. be on the ground all feasible.
Grouting wallboard formwork provided by the invention and utilize this formwork to carry out the method for constructing, avoid in prior art and need to use lightgage steel joist could realize the limitation of grouting wall construction, greatly reduce the construction cost of grouting wall, efficiency of construction is high, operation easier is low, is beneficial to the large-scale promotion of grouting wall.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.