Grouting wallboard formwork and the method constructed using the formwork
Technical field
The present invention relates to the realm of building construction, is carried out in particular to one kind grouting wallboard formwork and using the formwork
The method of construction.
Background technology
Country advocates construction wall reform at present, and traditional blockwork, waste arable land, power consumption is high, construction is time-consuming,
And it is the dominant direction of wall reform using light composite wallboard.
Grouting wallboard is using cement fibrolite plate as panel, and using lightgage steel joist as column, lightweight bubble is pumped into its cavity
Foam concrete slurry and the compound monoblock type solid wall formed.Grouting wallboard has environmental protection, high-strength light, not ftractureed, antidetonation,
Insulation, fire protecting performance are good, and pipelining is convenient.Grouting wallboard usual thickness:Exterior wall 250,180 is thick, and house set internal partition wall 75 is thick,
Suitable for concrete structure and the exterior wall and interior wall of steel building.
But there is following drawback in existing grouting wall form of construction work:1st, cost is high, will than traditional fragment of brick, masonry
Expensive more than 50%, promote difficult;2nd, since it is desired that installation lightgage steel joist, artificial content is high, speed of application is slow;3rd, by keel chi
Very little size limitation, thickness of wall body choice are small.
The content of the invention
The invention provides a kind of grouting wallboard formwork and the method constructed using the formwork, it is intended to improves above-mentioned skill
Art problem.
What the present invention was realized in:
One kind grouting wallboard formwork, including at least one mould bases group, the mould bases group include two external molds being oppositely arranged
Frame, the outer mould bases include crossbeam and vertical beam, and the crossbeam is laterally set, and the vertical beam is vertically arranged and is fixed with the crossbeam
Connection forms frame structure, and at least one piece of panel, the setting of two outer mould bases are fixedly installed on each outer mould bases
The side for having the panel is oppositely arranged;
Grouting port is provided with the outer mould bases, the grouting port is located at the upper end of the outer mould bases.
The technical program changes the drawbacks of grouting wall of the prior art is required to set lightgage steel joist, crossbeam and perpendicular
Beam forms the frame structure of outer mould bases, and panel is detachably mounted in frame structure.It is in use, wide according to the design of wallboard
Degree, two outer mould bases are oppositely arranged and are fixed on ground, and from grouting mouth injection slurry, dismounting frame structure is after wall shaping
Can.
Compared to the construction for setting lightgage steel joist to carry out grouting wall, greatling save construction cost, the engineering time is big simultaneously
It is big to reduce, and the thickness of wall is unrestricted.
Further, in addition to fixed fastener, the fixed fastener include fixture and connector, and the fixture is fixed
In ground, the both ends of the fixture are respectively held against the panel on two outer mould bases;
The middle part of the fixture is fixed in one end of the connector, and the other end is stretched between two outer mould bases
Region.
The effect of fixed fastener mainly has two aspects:First, the spacing two outer mould bases is demarcated, according to design
Thickness of wall body, the fixture of corresponding length is set, and fixture is installed on ground first, when outer mould bases is installed, only need
The panel side of outer mould bases is propped up into fixture, the precise positioning of outer mould bases is realized and drawknot fixes the outer mould bases of both sides,
There is the phenomenon of out-of-flatness in the wall for avoiding constructing out caused by the appearance of outer mould bases is crooked.
Second, fixture is coordinated with connector, reinforcing is played a part of to grouting wall, because fixed fastener is to set
Put between two outer mould bases, after the completion of construction, fixed fastener is stayed in grouting wall, and connector is fixed on fixture
Middle part and towards extension among two outer mould bases, after slurry pours into, slurry is set on fixed fastener, and fixed fastener plays pair
The reinforcement effect of grouting wall, strengthen the stability of wall.
It is further preferred that fixture is arranged in a mutually vertical manner with connector.
Outer mould bases can be arranged to the structure of a monoblock type, and multiple small frameworks can also be divided into be attached fixation
Structure.
Further, the mould bases group is at least two, is provided with fixture block on the vertical beam, is provided with the fixture block pair
Screw is worn, the adjacent mould bases group is worn screw through described pair by bolt and is attached;It is provided between adjacent outer mould bases
Steel fabric sheet, the external mold frame of the steel fabric sheet towards opposite side are set.
After so setting, outer mould bases can be assembled in construction, be more convenient transport, the part of the outer mould bases of storage.
Steel fabric sheet is from the region stretched between two vertical beams between two outer mould bases, and steel fabric sheet is in itself by adjacent two
Vertical beam is fixedly clamped, after slurry pours into, the same steadiness for staying in enhancing wall in grouting wall of steel fabric sheet.
Further, fixed seat is provided with the outer mould bases, the panel is fixedly installed on described by self-tapping screw
In fixed seat;
The wood support for fixing the outer mould bases is provided between two outer mould bases.
The length of wood support and the length of fixture are consistent, and wood support need not be fixed on ground, and it can be arranged on two
Optional position between individual outer mould bases, after setting wood support, the spacing between two outer mould bases more preferably controls, as long as ensureing two external molds
Spacing of the frame on each point is identical with the length of wood support to can guarantee that the wall leveling constructed out.Simultaneously with fixed fastener and steel wire
Mesh sheet is the same, and wood support is resided in wall after the completion of construction, equally plays a part of reinforcing wall.
A kind of method constructed using the wallboard formwork that is in the milk, is comprised the following steps:
A, the outer mould bases is oppositely arranged by design attitude and is fixed on ground;
B, two outer mould bases are connected;
C, the flatness and perpendicularity of the panel are adjusted;
D, slurry is poured into from grouting port, while rapping the outer mould bases makes slurry closely knit;
E, stand naturally, separate the outer mould bases and the panel and remove outer mould bases.
The numbering of above-mentioned steps does not represent the order of step implementation, but is set for convenience of narration.
Before construction, the positioning of outer mould bases for convenience, setting that can be according to wall and position, setting-out bullet on the ground
Line, while eject wall inner core contour line at ground, pillar and beam bottom, it is desirable to sample snap the line and inner core contour line are vertical, close.Outside
Mould bases carries out location and installation by sample snap the line.
Panel can be fixed in frame structure by outer mould bases in advance, can also construction when Assembling.
Further, the outer mould bases is assembled as follows in a pre-installation:
Smooth by the panel is laid on workbench up, and the frame structure is alignd into concora crush in the panel
On, the frame structure and the panel are fixed using self-tapping screw.
The shiny surface of panel is decorative cover, towards the outside of wall after construction, after slurry condensation, by self-tapping screw
Back-out, frame structure is separated with panel, panel is stayed on wall.
Panel generally use fiber cement board pressure, naturally it is also possible to using the panel of other materials.
Further, the erection sequence of two outer mould bases is:That installs grouting wallboard first needs installation water, fulgurite
Water, electric line, are then installed on the panel by outer mould bases corresponding to the side of line, then again by the external mold of opposite side
Frame is fixed.
When not being in the milk, i.e., water, electric line are arranged, after the completion of so treating that grouting wall pours, it is not necessary to wall
Dug again, both saved slurry while constructed or more facilitate.
Naturally the time stood is extremely important for keeping the moulding of wall, is fixed if not condensed completely also in grouting wall
When just frame structure is removed, slurry, which easily flows, causes deformation of wall.
Further, in the step e, at least 24h is stood naturally.
Further, after removing the frame structure, the slurry that overflows is cleared up between panel in time.After preventing long-time,
Slurry condensed jail, caused cleaning difficult.
Clearing up can realize by some instruments, such as scraper.
Further, the slurry is the foam concrete slurry of the particle containing 20%EPS.
EPS is also known as expandable polystyrene, is a kind of polystyrene, has light, inexpensive, low thermal conductivity, suction
It is water-based it is small, electrical insulation capability is good, sound insulation, it is shockproof, moistureproof, moulding process is simple the advantages that, be widely used in building field.
The beneficial effects of the invention are as follows:Grouting wallboard formwork provided by the invention and the side to be constructed using the formwork
Method, the limitation for needing to use lightgage steel joist to realize grouting wall construction in the prior art is avoided, greatly reduces filling
The construction cost of wall is starched, efficiency of construction is high, and operation difficulty is low, beneficial to the large-scale promotion of grouting wall.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is the structural representation of grouting wallboard formwork provided in an embodiment of the present invention;
Fig. 2 is the structural representation of grouting wallboard formwork China and foreign countries provided in an embodiment of the present invention mould bases;
Fig. 3 is the structural representation of fixed fastener in grouting wallboard formwork provided in an embodiment of the present invention.
Scheming acceptance of the bid note is respectively:
Outer mould bases 101;Panel 102;Grouting port 103;Fixture block 104;Crossbeam 105;Vertical beam 106;Fixed fastener 110;It is fixed
Part 111;Connector 112.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.Therefore,
The detailed description of the embodiments of the invention to providing in the accompanying drawings is not intended to limit the model of claimed invention below
Enclose, but be merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention, those of ordinary skill in the art are not having
There is the every other embodiment made and obtained under the premise of creative work, belong to the scope of protection of the invention.
It should be noted that:Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to explanation, term " " center ", " on ", " under ", "left", "right", " vertical ",
The orientation or position relationship of the instruction such as " level ", " interior ", " outer " be based on orientation shown in the drawings or position relationship, or should
Invention product using when the orientation usually put or position relationship, be for only for ease of the description present invention and simplify description, without
It is instruction or implies that signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore not
It is understood that as limitation of the present invention.In addition, term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and can not manage
Solve to indicate or implying relative importance.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connected ", " connection " should be interpreted broadly, for example, it may be fixedly connected or be detachably connected, or one
Connect body;Can be mechanical connection or electrical connection;Can be joined directly together, can also be indirect by intermediary
It is connected, can is the connection of two element internals.For the ordinary skill in the art, on being understood with concrete condition
State the concrete meaning of term in the present invention.
Embodiment, refering to Fig. 1 to Fig. 3
A kind of grouting wallboard formwork is present embodiments provided, including at least one mould bases group, each mould bases group include two
Outer mould bases 101 and multiple fixed fasteners 110, as shown in figure 1, in the present embodiment, mould bases group is two, and two outer mould bases 101 are
It is oppositely arranged, fixed fastener 110 fixes on the ground, while between two outer mould bases 101.
In the present embodiment, as shown in figure 3, the fixed fastener 110 includes fixture 111 and connector 112, fixture
111 select 30*30*3 square tube, and connector 112 selects one section of long L30*30*3 of 100mm angle bar, and the fixture 111 uses
Diameter 8mm chemically expansible bolt is fixed on ground, one end of the connector 112 it is arranged in a crossed manner with the fixture 111 and
The middle part of the fixture 111 is fixed on, the other end is stretched among two outer mould bases 101.
Preferred embodiment is to be arranged in a mutually vertical manner connector 112 and fixture 111, while fixed fastener 110
It is arranged to multigroup, multigroup fixed fastener 110 is arranged at intervals,
As shown in Fig. 2 the outer mould bases 101 includes more crossbeams 105 and vertical beam 106, the crossbeam 105 is laterally set,
The vertical beam 106 is vertically arranged and is fixedly connected to form frame structure with the crossbeam 105, is provided with the frame structure solid
Reservation, panel 102 are fixed in fixed seat by self-tapping screw.
In the present embodiment, panel 102 uses fiber cement board pressure, naturally it is also possible to using the panel 102 of other materials.
Crossbeam 105 and vertical beam are made of aluminum, iron material can also be used to make outer mould bases 101.
It is provided with vertical beam 106 to wearing screw, on the fixture block 104 being provided in wearing screw on vertical beam 106, to wearing spiral shell
Hole is used to vertical beam 106 connecting the outer mould bases 101 of composition, and so outer mould bases 101 need not be arranged to the structure of monoblock type, apply
Man-hour is assembled again, transport, the storage of convenient outer mould bases 101.
Meanwhile steel fabric sheet is provided between adjacent vertical beam 106, steel fabric sheet is outer from stretching into two between two vertical beams 106
Region between mould bases 101, and steel fabric sheet is fixedly clamped by two adjacent vertical beams 106 in itself, in the present embodiment, steel fabric sheet
For wide 200mm, diameter 2mm 50*50 it is latticed.
Panel 102 is also to be fixed on by fixture block 104 and self-tapping screw on crossbeam 105 and vertical beam 106, an external mold
Multiple panels 102 are provided with frame 101, two outer mould bases 101 set the side of the panel 102 to be oppositely arranged.
As shown in figure 1, the both ends of the fixture 111 are respectively held against the panel on two outer mould bases 101
102, and wood support (not shown) is provided between two outer mould bases 101, the length and the length of fixture 111 of wood support are one
Cause, and wood support need not be fixed on ground, it can be arranged on the optional position between two outer mould bases 101, after wood support is set, two
Spacing between individual outer mould bases 101 more preferably controls, as long as ensureing spacing of two outer mould bases 101 on each point and the length of wood support
It is identical to can guarantee that the wall leveling constructed out.
Wood support is using current building field general structure and form.
It should be noted that fixed fastener 110 can also be arranged to other forms, such as:
Grouting port 103 is provided with the outer mould bases 101, the grouting port 103 is located at the upper end of the outer mould bases 101,
Grouting port 103 can both be arranged on the top of the panel 102 of the top, can also be arranged on the crossbeam 105 of the top.
The present embodiment utilizes above-mentioned grouting wallboard formwork simultaneously, while provides one kind and constructed using the wallboard formwork that is in the milk
Method, comprise the following steps.
First according to design drawing in wall position setting-out snap the line:Wall inner core profile is ejected at ground, pillar and beam bottom
Line, it is desirable to which inner core contour line keeps vertical and closure.
Outer mould bases 101 is then assembled, assembling mode is:A, fixed fastener 110 is assembled first, and it is 30* to choose one section of specification
30*3 square tubes (length is with wall inner core thickness) are used as fixture 111, while it is the long L30*30*3's of 100mm to choose one section of specification
Fixture 111 and connector 112 are fixed on ground, post by angle bar as connector 112 with diameter 8mm chemically expansible bolt
On son and the ad-hoc location at beam bottom.
B, the thick fiber cement board pressures of 8mm are tiled on the table upward as the smooth surface of panel 102, by crossbeam
105 and the frame structure that forms of vertical beam 106 align concora crush above, it is with self-tapping screw that panel 102 is reversely fixed (as long as exiting
Self-tapping screw is with regard to that can separate panel 102 and frame structure) on outer mould bases 101.
C, the outer mould bases 101 of side is first found, one end that the outer mould bases 101 props up the fixture 111 on ground is fixed on
On ground.It should be noted that outer mould bases 101 corresponding to the side of installation water, electric line is needed first to install, then by water power pipe
Line is installed on the panel 102 on the outer mould bases 101, and steel fabric sheet, the both ends of steel fabric sheet are set between adjacent panel 102
Fixed respectively by the vertical beam 106 of the outer mould bases 101 of both sides.
D, the outer mould bases 101 of opposite side is found:With diameter 20mm to wearing bolt and wood support (length is with wall inner core thickness)
The outer mould bases 101 of both sides is fixedly connected, both sides panel 102 is turned into an entirety, both sides steel pipe support simultaneously looks after and guides panel
102 flatness and perpendicularity.
The foam concrete slurry that with the addition of 20%EPS particles is pumped into the sky of wallboard with dedicated pump through grouting port 103 e,
Intracavitary, marginal not slurry side raps outer mould bases 101 with mallet makes slurry closely knit.
F, more than 24h is stood naturally, the self-tapping screw between panel 102 and outer mould bases 101 is removed, by the outer mould bases of both sides
101 remove, and clear up the slurry overflowed from the gap between panel 102 with scraper in time.
Need explanation to drive, during actual installation, might not be constructed in the order described above, such as
Say, hydroelectric line is installed again after first the outer mould bases 101 of both sides is installed, first assemble outer mould bases 101 and panel 102, Ran Houzai
It is feasible to fix the grade of fixed fastener 110 on the ground.
Grouting wallboard formwork provided by the invention and the method constructed using the formwork, avoid needs in the prior art
To use lightgage steel joist to realize the limitation that grouting wall is constructed, greatly reduce the construction cost of grouting wall, construction
Efficiency high, operation difficulty is low, beneficial to the large-scale promotion of grouting wall.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.