CN105128909B - A kind of flat automatic kiln car - Google Patents
A kind of flat automatic kiln car Download PDFInfo
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- CN105128909B CN105128909B CN201510557007.8A CN201510557007A CN105128909B CN 105128909 B CN105128909 B CN 105128909B CN 201510557007 A CN201510557007 A CN 201510557007A CN 105128909 B CN105128909 B CN 105128909B
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Abstract
本发明公开了一种平板式自动窑车,包括母车,母车与子车连接;母车包括母车底板,母车底板上安装有主动轮a和从动轮a,主动轮a与电机a连接;子车包括子车车体,子车车体上安装有主动轮b和从动轮b,主动轮b与电机b连接,安装主动轮b的轴上设置有滚筒。一种平板式自动窑车设置有母车和子车,子车叉取加工成型的砌块及托放砌块的栈板,母车运转子车以及子车上的砌块、栈板。子车的活动升降架是一个上下移动的大工作台,适用于各种栈板的叉取放置,应用于各种小型砌块生产线,既提高了生产效率又提高了自动化,又降低了生产中产生的人工成本。
The invention discloses a flat-plate automatic kiln car, which includes a mother car, which is connected to a sub-car. The mother car includes a mother car bottom plate, and a driving wheel a and a driven wheel a are installed on the mother car bottom plate. The driving wheel a and the motor a Connection; the sub-car includes a sub-car body, a driving wheel b and a driven wheel b are installed on the sub-car body, the driving wheel b is connected to the motor b, and a roller is provided on the shaft on which the driving wheel b is installed. A flat-type automatic kiln car is equipped with a mother car and a sub-car. The sub-car forks out the processed blocks and the pallets on which the blocks are held. The mother car moves the sub-car and the blocks and pallets on the sub-car. The movable lifting frame of the sub-cart is a large workbench that moves up and down. It is suitable for forking and placing various pallets. It is used in various small block production lines, which not only improves production efficiency and automation, but also reduces the cost during production. Labor costs incurred.
Description
技术领域technical field
本发明属于建筑机械设备技术领域,具体涉及一种平板式自动窑车。The invention belongs to the technical field of construction machinery and equipment, and in particular relates to a flat plate automatic kiln car.
背景技术Background technique
窑车是砌块自动化生产的必要设备,在生产中转运、堆放砌块产品。目前市场上生产的窑车适用于大型的自动化砌块生产线,小型的自动化生产线运输、堆放砌块产品依靠叉车。叉车由工人驾驶,既不能保证生产效率又降低自动化效率,而且增加了生产成本。The kiln car is a necessary equipment for the automatic production of blocks, and it is used to transfer and stack block products during production. The kiln cars currently produced on the market are suitable for large-scale automated block production lines, while small-scale automated production lines rely on forklifts to transport and stack block products. Forklifts are driven by workers, which can neither guarantee production efficiency nor reduce automation efficiency, but also increase production costs.
发明内容Contents of the invention
本发明的目的在于提供了一种平板式自动窑车,解决了小型的自动化生产线运输、堆放砌块产品依靠叉车效率低成本高的问题。The purpose of the present invention is to provide a flat-bed automatic kiln car, which solves the problem of high efficiency and low cost of relying on forklifts for transportation and stacking of block products in small automatic production lines.
本发明所采用的技术方案是,一种平板式自动窑车,包括母车,母车与子车连接;The technical solution adopted in the present invention is a flat plate automatic kiln car, including a mother car, which is connected with a sub-car;
母车包括母车底板,母车底板上安装有主动轮a和从动轮a,主动轮a与电机a连接;The mother car includes a mother car bottom plate, a driving wheel a and a driven wheel a are installed on the mother car bottom plate, and the driving wheel a is connected to the motor a;
子车包括子车车体,子车车体上安装有主动轮b和从动轮b,主动轮b与电机b连接,安装主动轮b的轴上设置有滚筒;The sub-car includes a sub-car body, on which a driving wheel b and a driven wheel b are installed, the driving wheel b is connected to the motor b, and a roller is arranged on the shaft on which the driving wheel b is installed;
子车车体上设置有主升降摆臂和从升降摆臂,主升降摆臂和从升降摆臂均与活动升降架连接,从升降摆臂与从动升降轴连接,主升降摆臂与主动升降轴连接,主动升降轴与电机c连接。The body of the sub-car is equipped with a main lifting swing arm and a slave lifting swing arm, both of which are connected with the movable lifting frame, and the slave lifting swing arm is connected with the driven lifting shaft, and the main lifting swing arm is connected with the active lift shaft. The lifting shaft is connected, and the active lifting shaft is connected with the motor c.
本发明的特点还在于,The present invention is also characterized in that,
母车底板上设置有保险装置、电缆支架和控制柜支架。A safety device, a cable support and a control cabinet support are arranged on the bottom plate of the mother car.
母车底板上设置有导轨,主动轮b和从动轮b均位于导轨上,子车车体上安装有导向轮组,子车车体上设置有支架,支架上设置有导线滑轮,导线滑轮上穿有钢丝绳,钢丝绳的一端与滚筒连接,钢丝绳的另一端与电缆支架连接。Guide rails are arranged on the bottom plate of the mother car, the driving wheel b and the driven wheel b are located on the guide rails, the guide wheel group is installed on the body of the sub-car, a bracket is arranged on the body of the sub-car, and a wire pulley is arranged on the bracket. Wear a wire rope, one end of the wire rope is connected with the drum, and the other end of the wire rope is connected with the cable support.
主升降摆臂和从升降摆臂通过连杆连接。The main lift arm and the slave lift arm are connected by connecting rods.
母车底板上设置有母车定位装置,母车定位装置包括定位轮和电机d,定位轮固定在母车行走的地平面上,电机d与母车底板连接,电机d与转轴连接,转轴与定位轮垂直,转轴上连接有转筒,转筒上垂直连接有2个导向板,2个导向板分别位于定位轮的两侧。The base plate of the mother car is provided with a positioning device for the mother car. The positioning device for the mother car includes a positioning wheel and a motor d. The positioning wheel is fixed on the ground plane where the mother car walks. The positioning wheel is vertical, the rotating shaft is connected with a rotating cylinder, and the rotating cylinder is vertically connected with 2 guide plates, and the 2 guide plates are respectively located on both sides of the positioning wheel.
母车定位装置上设置有护罩。A protective cover is arranged on the mother car positioning device.
本发明的有益效果是:一种平板式自动窑车设置有母车和子车,子车叉取加工成型的砌块及托放砌块的栈板,母车运转子车以及子车上的砌块、栈板。子车的活动升降架是一个上下移动的大工作台,适用于各种栈板的叉取放置,应用于各种小型砌块生产线,既提高了生产效率又提高了自动化,又降低了生产中产生的人工成本。The beneficial effects of the present invention are: a flat-bed automatic kiln car is provided with a mother car and a sub-car, the sub-car forks the processed blocks and pallets for placing the blocks, and the mother car runs the sub-car and the bricks on the sub-car. blocks, pallets. The movable lifting frame of the sub-cart is a large workbench that moves up and down. It is suitable for fork picking and placing of various pallets. It is used in various small block production lines, which not only improves production efficiency and automation, but also reduces production. Labor costs incurred.
附图说明Description of drawings
图1是本发明一种平板式自动窑车的结构示意图;Fig. 1 is the structural representation of a kind of plate type automatic kiln car of the present invention;
图2是本发明一种平板式自动窑车中母车的结构示意图;Fig. 2 is the structural representation of mother car in a kind of plate type automatic kiln car of the present invention;
图3是本发明一种平板式自动窑车中母车的主视图;Fig. 3 is the front view of the mother car in a kind of plate type automatic kiln car of the present invention;
图4是本发明一种平板式自动窑车中母车的左视图;Fig. 4 is the left side view of the mother car in a kind of plate type automatic kiln car of the present invention;
图5是本发明一种平板式自动窑车中母车定位装置的结构示意图;Fig. 5 is a schematic structural view of a mother car positioning device in a flat-plate automatic kiln car of the present invention;
图6是本发明一种平板式自动窑车中转轴、导向板和转筒的结构示意图;Fig. 6 is a structural schematic diagram of a rotating shaft, a guide plate and a rotating drum in a flat-plate automatic kiln car of the present invention;
图7是本发明一种平板式自动窑车中转轴、导向板和转筒的左视图;Fig. 7 is a left view of the rotating shaft, guide plate and rotating drum in a flat-plate automatic kiln car of the present invention;
图8是本发明一种平板式自动窑车中子车的结构示意图;Fig. 8 is a schematic structural view of a flat plate automatic kiln car neutron car of the present invention;
图9是本发明一种平板式自动窑车中子车的主视图;Fig. 9 is a front view of a flat plate automatic kiln car neutron car of the present invention;
图10是本发明一种平板式自动窑车中子车的左视图。Fig. 10 is a left view of a flat plate automatic kiln car neutron car according to the present invention.
图中,1.母车,2.子车,3.母车底板,4.主动轮a,5.从动轮a,6.电机a,7.子车车体,8.主动轮b,9.从动轮b,10.电机b,11.滚筒,12.保险装置,13.电缆支架,14.母车定位装置,15.控制柜支架,16.护罩,17.活动升降架,18.主动升降轴,19.主升降摆臂,20.从动升降轴,21.导向轮组,22.电机c,23.导线滑轮,24.支架,25.钢丝绳,26.电机d,27.转轴,28.导向板,29.定位轮,30.转筒,31.导轨,32.从升降摆臂。In the figure, 1. mother car, 2. child car, 3. mother car floor, 4. driving wheel a, 5. driven wheel a, 6. motor a, 7. child car body, 8. driving wheel b, 9 .Follower wheel b, 10. Motor b, 11. Roller, 12. Safety device, 13. Cable bracket, 14. Mother car positioning device, 15. Control cabinet bracket, 16. Shield, 17. Movable lifting frame, 18. Active lifting shaft, 19. main lifting swing arm, 20. driven lifting shaft, 21. guide wheel group, 22. motor c, 23. wire pulley, 24. bracket, 25. steel wire rope, 26. motor d, 27. rotating shaft , 28. guide plate, 29. positioning wheel, 30. drum, 31. guide rail, 32. from lifting swing arm.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供了一种平板式自动窑车,如图1所示,包括母车1,母车1与子车2连接。The present invention provides a flat-bed automatic kiln car, as shown in FIG. 1 , which includes a mother car 1 connected to a sub-car 2 .
如图2-图7所示,母车1包括母车底板3,母车底板3上安装有主动轮a4和从动轮a5,主动轮a4与电机a6连接;母车底板3上设置有保险装置12、电缆支架13、控制柜支架15;As shown in Figures 2-7, the mother car 1 includes a mother car floor 3, on which the driving wheel a4 and the driven wheel a5 are installed, and the driving wheel a4 is connected to the motor a6; the mother car floor 3 is provided with a safety device 12. Cable support 13, control cabinet support 15;
母车底板3上设置有母车定位装置14,母车定位装置14包括定位轮29和电机d26,定位轮29固定在母车行走的地平面上,电机d26与母车底板3连接,电机d26与转轴27连接,转轴27与定位轮29垂直,转轴27上连接有转筒30,转筒30上垂直连接有2个导向板28,2个导向板28分别位于定位轮29的两侧;Mother car floor 3 is provided with mother car positioning device 14, and mother car positioning device 14 comprises positioning wheel 29 and motor d26, and positioning wheel 29 is fixed on the ground plane that mother car walks, and motor d26 is connected with mother car floor 3, and motor d26 Connected with the rotating shaft 27, the rotating shaft 27 is perpendicular to the positioning wheel 29, the rotating shaft 27 is connected with a rotating drum 30, and the rotating drum 30 is vertically connected with two guide plates 28, and the two guiding plates 28 are respectively located on both sides of the positioning wheel 29;
母车定位装置14上设置有护罩16,护罩16保护母车定位装置14的工作环境,并且保护母车定位装置14不被碰撞。The mother car positioning device 14 is provided with a shield 16, the shield 16 protects the working environment of the mother car positioning device 14, and protects the mother car positioning device 14 from being collided.
保险装置12为保险杠,保险装置12设置在母车底板3两侧,保险装置12保护窑车上的部件不被碰撞或缓冲碰撞,并且保护维修人员的安全。The safety device 12 is a bumper, and the safety device 12 is arranged on both sides of the mother car floor 3. The safety device 12 protects the components on the kiln car from collision or buffer collision, and protects the safety of maintenance personnel.
电缆支架13上放置电缆,电缆给窑车输送电动力。Cable is placed on the cable support 13, and the cable transmits electric power to the kiln car.
控制柜支架15用于安装窑车的电控柜。The control cabinet support 15 is used for installing the electric control cabinet of the kiln car.
如图8-图10所示,子车2包括子车车体7,子车车体7上安装有主动轮b8和从动轮b9,主动轮b8与电机b10连接,安装主动轮b8的轴上设置有滚筒11;As shown in Figures 8-10, the sub-car 2 includes a sub-car body 7, on which the driving wheel b8 and the driven wheel b9 are installed, the driving wheel b8 is connected with the motor b10, and the driving wheel b8 is installed on the shaft A drum 11 is provided;
子车车体7上设置有主升降摆臂19和从升降摆臂32,主升降摆臂19和从升降摆臂32均与活动升降架17连接,从升降摆臂32与从动升降轴20连接,主升降摆臂19与主动升降轴18连接,主动升降轴18与电机c22连接;子车车体7上安装有导向轮组21,导向轮组21为活动升降架17提供导向。The sub-car body 7 is provided with a main lifting swing arm 19 and a slave lifting swing arm 32, the main lifting swing arm 19 and the slave lifting swing arm 32 are all connected with the movable lifting frame 17, and the slave lifting swing arm 32 is connected with the driven lifting shaft 20. Connect, the main lifting swing arm 19 is connected with the active lifting shaft 18, and the active lifting shaft 18 is connected with the motor c22;
母车底板3上设置有导轨31,主动轮b8和从动轮b9均位于导轨31上,子车车体7上设置有支架24,支架24上设置有导线滑轮23,导线滑轮23上穿有钢丝绳25,钢丝绳25的一端与滚筒11连接,钢丝绳25的另一端与电缆支架13连接,The base plate 3 of the mother car is provided with a guide rail 31, the driving wheel b8 and the driven wheel b9 are located on the guide rail 31, the sub-car body 7 is provided with a bracket 24, the bracket 24 is provided with a wire pulley 23, and a wire rope is worn on the wire pulley 23. 25. One end of the wire rope 25 is connected to the drum 11, and the other end of the wire rope 25 is connected to the cable bracket 13,
主升降摆臂19和从升降摆臂32通过连杆连接,达到同步工作的效果。The main lift arm 19 and the slave lift arm 32 are connected by connecting rods to achieve the effect of synchronous work.
本发明一种平板式自动窑车的使用方法是:子车2上的电机b10驱动主动轮b8移动,主动轮b8带动从动轮b9从而使子车2沿着母车1上的导轨31移动,安装主动轮b8的轴上设置有滚筒11,滚筒11滚动,钢丝绳25在导线滑轮23上移动,子车2移动到在升板机(工作位处),电机c22带动主动升降轴1运动,主动升降轴1带动主动升降轴1上的主升降摆臂19和从动升降轴20上的从升降摆臂32运动,使活动升降架17叉取栈板及栈板上的砌块,然后子车2沿着导轨31退至母车1上;The method of using a flat plate automatic kiln car in the present invention is: the motor b10 on the sub-car 2 drives the driving wheel b8 to move, and the driving wheel b8 drives the driven wheel b9 so that the sub-car 2 moves along the guide rail 31 on the mother car 1, A drum 11 is installed on the shaft of the drive wheel b8, the drum 11 rolls, the wire rope 25 moves on the wire pulley 23, the sub-car 2 moves to the trigger (working position), and the motor c22 drives the active lifting shaft 1 to move, and the The lifting shaft 1 drives the main lifting swing arm 19 on the active lifting shaft 1 and the slave lifting swing arm 32 on the driven lifting shaft 20 to move, so that the movable lifting frame 17 forks the pallet and the blocks on the pallet, and then the sub-car 2 retreat to the mother car 1 along the guide rail 31;
母车1上的电机a6驱动主动轮a4移动,主动轮a4带动从动轮a5从而使母车1以及子车2上产品运送至养护窑位置处,子车2沿着母车1的导轨31移动把产品放置在养护窑内,子车2沿着母车1的导轨31退出养护窑回到母车1上,母车1带着子车2到另外一孔养护窑位置,子车2进入养护窑内叉取养护窑内养护好的产品,后退出养护窑回到母车1上;The motor a6 on the mother car 1 drives the driving wheel a4 to move, and the driving wheel a4 drives the driven wheel a5 so that the products on the mother car 1 and the sub-car 2 are transported to the position of the curing kiln, and the sub-car 2 moves along the guide rail 31 of the mother car 1 Put the product in the curing kiln, the sub-car 2 exits the curing kiln along the guide rail 31 of the mother car 1 and returns to the mother car 1, the mother car 1 takes the sub-car 2 to another hole for curing kiln, and the sub-car 2 enters the curing kiln The fork in the kiln takes out the products cured in the curing kiln, and then exits the curing kiln and returns to the mother car 1;
母车1带着子车2移动至降板机处,子车2离开母车1把砌块产品放置在降板机上,子车2退回至母车1上,母车1带子车2移动至升板机位置,开始下一个循环;The mother car 1 moves to the lowering machine with the child car 2, the child car 2 leaves the mother car 1 and places the block products on the lowering machine, the child car 2 returns to the mother car 1, and the mother car 1 moves to the lifting plate with the child car 2 Machine position, start the next cycle;
当子车2装卸砌块及栈板时,母车定位装置14把母车1定位在子车2的装卸位置处,具体为,电机d26带动转轴27和转筒30转动,此时转筒30上的2个导向板28转动,从而使2个导向板28卡在定位轮29的两侧,使母车1定位在子车2的装卸位置处。When the sub-car 2 loads and unloads blocks and pallets, the mother car positioning device 14 positions the mother car 1 at the loading and unloading position of the sub-car 2, specifically, the motor d26 drives the rotating shaft 27 and the rotating drum 30 to rotate, and the rotating drum 30 The two guide plates 28 on the top rotate, so that the two guide plates 28 are stuck on both sides of the positioning wheel 29, so that the mother car 1 is positioned at the loading and unloading position of the sub-car 2.
本发明的平板式自动窑车设置有母车1和子车2,子车2叉取加工成型的砌块及托放砌块的栈板,母车1运转子车2以及子车2上的砌块、栈板。子车1的活动升降架17是一个上下移动的大工作台,适用于各种栈板的叉取放置,应用于各种小型砌块生产线,既提高了生产效率又提高了自动化,又降低了生产中产生的人工成本。The flat-plate automatic kiln car of the present invention is provided with a mother car 1 and a sub-car 2, and the sub-car 2 forks the processed and formed blocks and the pallets for holding the blocks, and the mother car 1 runs the sub-car 2 and the blocks on the sub-car 2. blocks, pallets. The movable lifting frame 17 of the sub-cart 1 is a large workbench that moves up and down, which is suitable for fork picking and placing of various pallets, and is applied to various small block production lines, which not only improves production efficiency but also improves automation, and reduces Labor costs incurred in production.
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| CN109556391B (en) * | 2018-12-29 | 2024-01-30 | 广东汇兴精工智造股份有限公司 | Automatic loading and unloading mechanism for drying kiln car |
| CN110482157A (en) * | 2019-09-26 | 2019-11-22 | 济南金牛砖瓦机械有限公司 | A kind of kiln cart positioning device |
| CN111688841A (en) * | 2020-05-26 | 2020-09-22 | 广东嘉腾机器人自动化有限公司 | Primary and secondary robot is carried to loading and unloading goods |
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| JP2001239940A (en) * | 2000-03-01 | 2001-09-04 | Hitachi Ltd | Loading cart |
| CN2811088Y (en) * | 2005-06-23 | 2006-08-30 | 傅炳煌 | Main lathe and assist lathe for production line of building block |
| CN103587908A (en) * | 2012-08-16 | 2014-02-19 | 天津市新实丰液压机械有限公司 | Conveying equipment provided with primary cart and secondary cart and used for brick making production line |
| CN203855115U (en) * | 2014-05-11 | 2014-10-01 | 山东宏发科工贸有限公司 | Improved mother-son cart positioner in autoclaved aerated molding production |
| CN104118044A (en) * | 2014-07-30 | 2014-10-29 | 西安银马实业发展有限公司 | High-quality efficient double-forming-machine parallel closed-loop full-automatic building block production line |
-
2015
- 2015-09-02 CN CN201510557007.8A patent/CN105128909B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001239940A (en) * | 2000-03-01 | 2001-09-04 | Hitachi Ltd | Loading cart |
| CN2811088Y (en) * | 2005-06-23 | 2006-08-30 | 傅炳煌 | Main lathe and assist lathe for production line of building block |
| CN103587908A (en) * | 2012-08-16 | 2014-02-19 | 天津市新实丰液压机械有限公司 | Conveying equipment provided with primary cart and secondary cart and used for brick making production line |
| CN203855115U (en) * | 2014-05-11 | 2014-10-01 | 山东宏发科工贸有限公司 | Improved mother-son cart positioner in autoclaved aerated molding production |
| CN104118044A (en) * | 2014-07-30 | 2014-10-29 | 西安银马实业发展有限公司 | High-quality efficient double-forming-machine parallel closed-loop full-automatic building block production line |
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| Publication number | Publication date |
|---|---|
| CN105128909A (en) | 2015-12-09 |
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