CN105113105A - Manufacturing method for jacquard fabric with quilting seam and embroidery simulating effect - Google Patents
Manufacturing method for jacquard fabric with quilting seam and embroidery simulating effect Download PDFInfo
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- CN105113105A CN105113105A CN201510531931.9A CN201510531931A CN105113105A CN 105113105 A CN105113105 A CN 105113105A CN 201510531931 A CN201510531931 A CN 201510531931A CN 105113105 A CN105113105 A CN 105113105A
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- 239000004744 fabric Substances 0.000 title claims abstract description 62
- 230000000694 effects Effects 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 27
- 238000009941 weaving Methods 0.000 claims abstract description 15
- 238000005242 forging Methods 0.000 claims abstract description 10
- 238000002360 preparation method Methods 0.000 claims description 14
- 230000008520 organization Effects 0.000 claims description 9
- 229920000742 Cotton Polymers 0.000 claims description 7
- 238000009958 sewing Methods 0.000 claims description 5
- 235000008708 Morus alba Nutrition 0.000 claims description 4
- 240000000249 Morus alba Species 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 238000009472 formulation Methods 0.000 claims description 3
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000010923 batch production Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
The invention discloses a manufacturing method for jacquard fabric with a quilting seam and embroidery simulating effect. The method includes the following steps of firstly, setting the whole process specification; secondly, designing a pattern and texture structures; thirdly, conducting the weaving technological process, wherein the texture structures in the second step include surface texture, inner texture, connecting texture and embroidery texture, the ratio of first warps to second warps in each texture structure of the jacquard fabric is 1 to 1, the picking ratio of first wefts to second wefts to third wefts is 2 to 2 to 1, the five-end warp forging is adopted for the surface texture, and the design method of filling the core with the third wefts on the basis of the five-end warp forging is adopted for the inner texture. The jacquard fabric is strong in stereoscopic impression, good in visual effect, comfortable in hand feeling and high in plumpness; through the method that inner wefts serve as basting yarns, the surface of the fabric has even needle tracks, the effect of simulating basting yarn tracks of quilting goods can be achieved; meanwhile, high embroidery is partially formed, the fabric has an embroidery effect, and the expression form of the jacquard fabric is enriched.
Description
Technical field
The present invention relates to a kind of preparation method of jacquard fabric, the preparation method of the jacquard fabric of especially a kind of imitative quilting and embroidery effect, belongs to jacquard weaving technical field.
Background technology
Traditional jacquard fabric effect is roughly similar, and stereoeffect is unsatisfactory.And in recent years, quilted product and embroidered article are liked by consumer deeply, be not only widely used in dress ornament and home textile product, also have from practical product to the gesture of process gift development.But manual process yields poorly, style uniformity is poor, complex manufacturing process, is not suitable for batch production.Computer quilter common at present or embroidery machine are contrasted to traditional-handwork quilting and are perfectly inherited, the problems such as it can realize the quick of quiited products and batch production, but compared with jacquard process, still there is production efficiency low, and operation is long.
A preparation method for the jacquard fabric of imitative quilting and embroidery effect, is mainly used in house and spins furnishing fields, and by choose reasonable yarn combination, stitch weave design cleverly, serves as the mode of sewing with long stitches line by back weft, adopts jacquard weaving machine to obtain two-layer fabric.The preparation method of this imitative quilting jacquard fabric had both solved the not strong problem of the ubiquitous third dimension of jacquard fabric, fabric is made to have good plumpness, make fabric face have " needle tracking " uniformly imitate quilted product sews with long stitches line stitching effect simultaneously, but also make goods have embroidery texture simultaneously, enrich the form of expression of jacquard fabric.
Summary of the invention
The object of the invention there are provided the preparation method of the jacquard fabric of a kind of imitative quilting and embroidery effect, have employed mulberry silk and bifilar cotton yarn is raw material, served as the mode of sewing with long stitches line by back weft, obtained top grade imitates quilting effect jacquard silk product, has third dimension strong, plumpness is good, imitative quilting needle tracking effect is good, but also makes goods have the feature of embroidery texture simultaneously, has production efficiency high, cost is low, adapts to the advantage of consumer personalization's demand.
In order to achieve the above object, technical scheme of the present invention is:
The preparation method of the jacquard fabric of kind of imitative quilting and embroidery effect, comprises the steps: 1) formulation of integrated artistic specification; 2) grain pattern, organizational structure design; 3) weaving process flow process; Wherein said step 2) in grain pattern, organizational structure design step be: a) target pattern of jacquard fabric to be knitted is read in computer Jcad software program; B) according to the position of the size adjusting pattern of finished product; C) organizational structure design, pattern carried out to crisperding, a silk, the design of toning artistic conception, picking Combination Design; D) Electronic card is made; Described step c) comprises the steps: first jacquard fabric to be divided into table organization, inner tissue, stitch weave and embroidery tissue part, carries out Design of organizational structure; Then use line to knit CAD software and the table organization of jacquard fabric to be knitted, inner tissue, stitch weave and embroidery tissue are carried out artistic conception design, picking Combination Design; In each institutional framework of wherein said jacquard fabric, first warp, second are 1:1 through ratio, and described first latitude, second latitude, the third latitude picking ratio are 2:2:1; Described table organization adopts 5 pieces through forging, and inner tissue employing 5 pieces, on the basis of forging, uses the third latitude to fill out the method for designing of core, adopts the mode of local access node, and the hollow bag of table nexine is knitted lower leaf and makes fabric obtain concave-convex sense and plumpness; Described stitch weave realizes the stitching effect of sewing with long stitches line, meanwhile the third latitude at top layer local location with first through interweaving, make fabric face local play high flower, make fabric realize embroidery effect, and make jacquard fabric surface realization imitate melting altogether of quilting and embroidery effect; In described stitch weave, described first latitude be all sunken to first through under, interweave through doing two on next with second; Described second latitude and first interweave through doing two on next, all floating with second through on; Described third latitude and first are through doing once to interweave on two, and with second through doing once to interweave on two, and stitch weave part is along grain pattern oblique line or curve distribution; In described embroidery institutional framework, the first filling-backed weave structure is, the third latitude and first fly latitude and forge line through doing 20 piece 13 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The second filling-backed weave structure is, the third latitude and first fly latitude and forge through doing 10 piece 3 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The third filling-backed weave is organized as, and the third latitude and first interweave through doing to change latitude galassing on 2 for 3 times, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
In described step 1), integrated artistic specification institution step is: determine the kind through, weft yarn and yarn count specification, determine width in finished product, determine finished product Gram Mass, determine warp-wise, latitudinal density, determines first through, second through, weft yarn combination and component; First warp, second warp are (1/20/22D mulberry silk 8T/Z × 2) 7T/S; Weft yarn combination all adopts bifilar cotton yarn, and first latitude, second latitude parameter are respectively 60S/2,60S/2; The third latitude filling out core design is 32S/2 cotton yarn.Finished product through close be 67 pieces/centimetre, finished product filling density is 28 pieces/centimetre.Warp tension 26CN, weft tension is little as far as possible, not produce for the purpose of contracting latitude.
In described step 3), weaving process flow process is: the type of first selected fabric manufacture equipment, setting weaving process parameter; Then Electronic card is inputted electronic jacquard loom controller, start jacquard weaving machine and weave.
The type of described fabric manufacture equipment is preferably Staubli2688 pin electronic jacquard Rapier looms.
Beneficial effect of the present invention is: this preparation method gained jacquard fabric third dimension is strong, visual effect is good, there is good plumpness, make fabric face have " needle tracking " uniformly simultaneously, that can imitate quilted product sews with long stitches line stitching effect, play high flower in local simultaneously, make fabric have embroidery effect.Enrich the form of expression of jacquard fabric, and had the advantages that Production Time is short, efficiency is high, cost is low.
Accompanying drawing explanation
Fig. 1 is grain pattern pattern schematic diagram of the present invention;
Fig. 2 is fabric cross section schematic diagram of the present invention; 01,02 does not have index wire
Fig. 3 is stitch weave partial schematic diagram of the present invention;
Fig. 4 is the broadwise profile of stitch weave of the present invention;
Fig. 5 is that 20 piece 13 of embroidery part of the present invention flies latitude forging line institutional framework schematic diagram;
Fig. 6 is that 10 piece 3 of embroidery part of the present invention flies latitude forging line institutional framework schematic diagram;
Fig. 7 be embroidery part of the present invention 2 on 3 times change weft rib weave structural representations;
"
" for table latitude and back warp through interlacing point, "
" for back weft with table warp through interlacing point, "
" for binding pick with table warp through interlacing point, "
" for binding pick and back warp through interlacing point, "
" for table latitude with table warp through interlacing point.
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described, and following examples are explanation of the invention and the present invention is not limited to following examples.
The preparation method of a kind of imitative quilting of the present embodiment and the jacquard fabric of embroidery effect, comprises the steps:
1) formulation of integrated artistic specification; Determine the kind through, weft yarn and yarn count specification, determine width in finished product, determine finished product Gram Mass, determine warp-wise, latitudinal density, determine that first/second is through, weft yarn combination and component;
The present embodiment adopts following integrated artistic specifications design:
The pattern that the numerous curves being now 274CM for width in finished product form, be applied to the family such as curtain, quilt and spin field, upper gate width is 281CM, and each colored width is 35.5CM.Gram Mass is 137.779g/m
2first warp, second warp are (1/20/22D mulberry silk 8T/Z × 2) 7T/S; Weft yarn combination all adopts bifilar cotton yarn, and first latitude, second latitude parameter are respectively 60S/2,60S/2; The third latitude filling out core design is 32S/2 cotton yarn.Finished product through close be 67 pieces/centimetre, finished product filling density is 28 pieces/centimetre.First warp, second are 1:1 through ratio, and described first latitude, second latitude, the third latitude picking ratio are 2:2:1.Warp tension 26CN, weft tension is little as far as possible, not produce for the purpose of contracting latitude.
2) grain pattern, organizational structure design, comprises the steps: a) target pattern of jacquard fabric to be knitted to be read in computer Jcad software program, Jingwei Automatization Engineering Co., Zhejiang Prov., as shown in Figure 1.B) according to the position of the size adjusting pattern of finished product, pattern is adjusted to and continues in all directions.C) organizational structure design, pattern carried out to crisperding, a silk, the design of toning artistic conception, picking Combination Design;
Wherein organizational structure design step is: first jacquard fabric is divided into table organization 01, inner tissue 02 and stitch weave 03 and embroidery tissue 04 part, as described in Figure 2.Adopt 5 pieces through forging in table organization, inner tissue employing 5 pieces, on the basis of forging, uses in the third latitude 203(figure and does not have, whether to remove) fill out the method for designing of core, adopt the mode of local access node, table nexine adopts hollow bag to knit structure, makes lower leaf on fabric and obtains concave-convex sense and plumpness.Realize sewing with long stitches the stitching effect of line in stitch weave part, meanwhile the third latitude at top layer local location with first through interweaving, make fabric face local play high flower, make fabric realize embroidery effect, and make jacquard fabric surface realization imitate melting altogether of quilting and embroidery effect.
Then line is used to knit CAD software by the table organization of jacquard fabric to be knitted, inner tissue, stitch weave and embroidery tissue carry out artistic conception design, picking Combination Design, stitch weave as shown in Figure 3-4, described first latitude be all sunken to first through under, interweave through doing two on next with second; Described second latitude and first interweave through doing two on next, all floating with second through on; Described third latitude and first through doing once to interweave on two, with second through doing once to interweave on two.And stitch weave part is along grain pattern oblique line or curve distribution.
In embroidery tissue part, the third latitude and first latitude form filling-backed weave structure at fabric face local location and first through interweaving, and it is mutually arranged in pairs or groups by three kinds of filling-backed weave structures and realizes embroidery effect.
The first filling-backed weave structure is, the third latitude and first fly latitude and forge line through doing 20 piece 13 and interweave, and as shown in Figure 5, first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
The second filling-backed weave structure is, the third latitude and first fly latitude and forge through doing 10 piece 3 and interweave, and as shown in Figure 6, first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
The third filling-backed weave is organized as, and the third latitude and first interweave through doing to change latitude galassing on 2 for 3 times, and as shown in Figure 7, first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
After Design of organizational structure, then color separation is carried out to pattern, process of discoloring, be finally adjusted to black and white two kinds of colors, arrange 3 groups of weft yarn arrangement information, first latitude proportion is 0.4, and second latitude proportion is the 0.4, third latitude proportion is 0.2,
D) Electronic card is made.Lay main line tailor's cushion method according to grain pattern color, black lays stitch weave, and white lays pattern tissue, selected scale, lays auxiliary line tailor's cushion method, finally generates card.
3) weaving process flow process
The step of looming weaving:
(1) selected Staubli2688 pin electronic jacquard Rapier looms, setting weaving process parameter; Warp thread number is 1200, and weft yarn number is 500, and artistic conception specification ratio is through close=34 piece/centimetre, filling density=14 piece/centimetre.
(2) Electronic card is inputted electronic jacquard loom controller, start jacquard weaving machine and weave.
The present embodiment preparation method gained jacquard fabric third dimension is strong, and visual effect is good, has good plumpness, make fabric face have " needle tracking " uniformly simultaneously, that can imitate quilted product sews with long stitches line stitching effect, plays high flower simultaneously, make fabric have embroidery effect in local.Enrich the form of expression of jacquard fabric, and had the advantages that Production Time is short, efficiency is high, cost is low.
Claims (4)
1. a preparation method for the jacquard fabric of imitative quilting and embroidery effect, is characterized in that, comprises the steps: 1) formulation of integrated artistic specification; 2) grain pattern, organizational structure design; 3) weaving process flow process; Wherein said step 2) in grain pattern, organizational structure design step be: a) target pattern of jacquard fabric to be knitted is read in computer Jcad software program; B) according to the position of the size adjusting pattern of finished product; C) organizational structure design, pattern carried out to crisperding, a silk, the design of toning artistic conception, picking Combination Design; D) Electronic card is made; Described step c) comprises the steps: first jacquard fabric to be divided into table organization, inner tissue, stitch weave and embroidery tissue part, carries out Design of organizational structure; Then use line to knit CAD software and the table organization of jacquard fabric to be knitted, inner tissue, stitch weave and embroidery tissue are carried out artistic conception design, picking Combination Design; In each institutional framework of wherein said jacquard fabric, first warp, second are 1:1 through ratio, and described first latitude, second latitude, the third latitude picking ratio are 2:2:1; Described table organization adopts 5 pieces through forging, and inner tissue employing 5 pieces, on the basis of forging, uses the third latitude to fill out the method for designing of core, adopts the mode of local access node, and the hollow bag of table nexine is knitted lower leaf and makes fabric obtain concave-convex sense and plumpness; Described stitch weave realizes the stitching effect of sewing with long stitches line, meanwhile the third latitude at top layer local location with first through interweaving, make fabric face local play high flower, make fabric realize embroidery effect, and make jacquard fabric surface realization imitate melting altogether of quilting and embroidery effect; In described stitch weave, described first latitude be all sunken to first through under, interweave through doing two on next with second; Described second latitude and first interweave through doing two on next, all floating with second through on; Described third latitude and first are through doing once to interweave on two, and with second through doing once to interweave on two, and stitch weave part is along grain pattern oblique line or curve distribution; In described embroidery institutional framework, the first filling-backed weave structure is, the third latitude and first fly latitude and forge line through doing 20 piece 13 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The second filling-backed weave structure is, the third latitude and first fly latitude and forge through doing 10 piece 3 and interweave, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge; The third filling-backed weave is organized as, and the third latitude and first interweave through doing to change latitude galassing on 2 for 3 times, and first latitude and first interweave through doing to fly through for 5 piece 2 to forge.
2. the preparation method of the jacquard fabric of a kind of imitative quilting as claimed in claim 1 and embroidery effect, in described step 1), integrated artistic specification institution step is: determine the kind through, weft yarn and yarn count specification, determine width in finished product, determine finished product Gram Mass, determine warp-wise, latitudinal density, determine first warp, second warp, weft yarn combination and component; First warp, second warp are (1/20/22D mulberry silk 8T/Z × 2) 7T/S; Weft yarn combination all adopts bifilar cotton yarn, and first latitude, second latitude parameter are respectively 60S/2,60S/2; The third latitude filling out core design is 32S/2 cotton yarn; Warp tension 26CN; Finished product through close be 67 pieces/centimetre, finished product filling density is 28 pieces/centimetre.
3. the preparation method of the jacquard fabric of a kind of imitative quilting as claimed in claim 1 and embroidery effect, it is characterized in that, in described step 3), weaving process flow process is: the type of first selected fabric manufacture equipment, setting weaving process parameter; Then Electronic card is inputted electronic jacquard loom controller, start jacquard weaving machine and weave.
4. the preparation method of the jacquard fabric of a kind of imitative quilting as claimed in claim 1 and embroidery effect, is characterized in that, the type of described fabric manufacture equipment is Staubli2688 pin electronic jacquard Rapier looms.
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Cited By (1)
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| CN107700024A (en) * | 2017-10-10 | 2018-02-16 | 达利丝绸（浙江）有限公司 | With flocking and the production technology of the jacquard fabric of embroidery effect |
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2015
- 2015-08-27 CN CN201510531931.9A patent/CN105113105A/en active Pending
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| CN107700024A (en) * | 2017-10-10 | 2018-02-16 | 达利丝绸（浙江）有限公司 | With flocking and the production technology of the jacquard fabric of embroidery effect |
| CN107700024B (en) * | 2017-10-10 | 2020-11-03 | 达利丝绸（浙江）有限公司 | Production process of jacquard fabric with flocking and embroidering effects |
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Application publication date: 20151202 |