CN105088165B - A kind of bearing inner race raceway strengthening and processing device and processing method - Google Patents

A kind of bearing inner race raceway strengthening and processing device and processing method Download PDF

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Publication number
CN105088165B
CN105088165B CN201510493670.6A CN201510493670A CN105088165B CN 105088165 B CN105088165 B CN 105088165B CN 201510493670 A CN201510493670 A CN 201510493670A CN 105088165 B CN105088165 B CN 105088165B
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inner race
bearing inner
gear
target platform
vacuum
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CN105088165A (en
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傅小林
洪学江
孙新民
翁慧成
柴林
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Huangshan Mingmingde Group Co ltd
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HUANGSHAN MINGMINGDE BEARING CO Ltd
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Abstract

The invention discloses a kind of bearing inner race raceway strengthening and processing device, and it includes vacuum processing chamber, high pressure target platform, rotating mechanism, transmission mechanism, plasma generator, large power high voltage pulse power supply, air supply system and fine pumping system.Also disclose processing method.By apparatus of the present invention, the bearing inner race raceway ion implanting processing equipment of complete set is formed.Radio-frequency power supply establishes radio frequency discharge nitrogen, carbon, argon plasma, and large power high voltage pulse power supply provides negative high voltage pulsed bias to processed inner ring raceway, to implement ion implanting or thin film deposition process.Bearing inner race on coolant jacket is slowly rotating, and surface obtains more uniform implantation dosage so that bearing inner race raceway obtains more uniform implantation dosage;Intensive treatment effect is more preferable.

Description

A kind of bearing inner race raceway strengthening and processing device and processing method
Technical field
The present invention relates to a kind of bearing inner race raceway strengthening and processing device and processing method, belong to bearing inner race raceway face Intensive treatment production equipment and its manufacturing field.
Background technology
China is that Production of bearing big country, bearing outlet quantity account for first place in the world, but domestic bearing be mostly in, low-grade axle Hold, added value is relatively low, very low plus the disorderly competition between enterprise, profit margin;But military enterprise of China, Aeronautics and Astronautics Long-life high end bearing, the special type for being badly in need of wanting etc. new and high technology and scientific research, atomic power station, bullet train etc. industry Bearing needs import mostly.
Because domestic bearing steel metallurgical quality and external bearing steel gap are larger, and because domestic bearing is in design, system Make, lubricate, assembling etc. and the gap of foreign countries, make domestic bearing compared with state's outer bearing, and its is wear-resistant, anticorrosive, anti-tired Labor poor-performing, service life are relatively low.
The spallation problems of similar film are not present in plasma immersion ion injection technology, can accurately control injection from Quantum count, its control method are the quantity and energy of detection injection electric charge, can keep specimen surface roughness, do not influence size essence Degree.
Because ion implantation technology feature is applicable the surface modification treatment of bearing very much, it does not have to change the material of bearing, set Meter and mechanical processing technique just can reach the purpose of bearing extension.
Plasma immersion ion injects(PIII)It is a kind of novel ion implantation technique, it eliminates beamline ion implanters note Enter the intrinsic direct projection limitation of technology, equipment it is relatively low compared with simple, investment cost but can only small lot parts processed, cannot get Develop rapidly.
The content of the invention
It is an object of the present invention to provide a kind of strengthening and processing device and processing that plasma injection can be carried out to bearing inner race Method.
The solution of the present invention is as follows:A kind of bearing inner race raceway strengthening and processing device, including vacuum processing chamber, high pressure target Platform, rotating mechanism, transmission mechanism, plasma generator, large power high voltage pulse power supply, air supply system and fine pumping system System;
Described vacuum processing chamber includes bell jar, bottom plate, and described bell jar is placed in above bottom plate;
Described high pressure target platform includes target platform disk and insulated leg, and described insulated leg one end is fixed on bottom plate, The other end is fixed on target platform disk bottom and is supported fixation;Coolant jacket is set on described target platform disk, the coolant jacket one end Through target platform disk;
Described rotating mechanism includes power transmission shaft and gear train;Described power transmission shaft one end passes through bottom plate, other end activity It is fixed on high pressure target platform bottom wall(;Described gear train includes torque distribution gear, inner ring rotation gear and transition gear, institute The torque distribution gear stated is socketed in power transmission shaft, and its periphery coordinates the inner ring rotation gear of four cooled set one end sockets;Institute Inner ring rotation gear of the transition gear stated for the distant place end that is connected.
Described plasma generator includes radio-frequency power supply and bar state arc-shaped electrode, and radio-frequency power supply one end is true with being arranged at The indoor bar state arc-shaped electrode connection of vacancy reason, the other end are connected with bell jar;
Described fine pumping system includes turbomolecular pump and rotary-vane vaccum pump, described vavuum pump and turbine point Sub- pump connection, described turbomolecular pump suction inlet connect through bottom plate with vacuum processing chamber;
Described air supply system includes steel cylinder, gas mass flow gauge, magnetic valve, mixing chamber and gas distribution pipe, described gas Weight flowmeter both ends connect magnetic valve respectively, and the magnetic valve at both ends is connected with steel cylinder, mixing chamber respectively;Described mixing chamber It is connected with the gas distribution pipe in application of vacuum room;
Described large power high voltage pulse power cathode is connected with target platform disk, and positive pole is connected and is grounded with bottom plate.
Further, described transmission mechanism includes reducing motor, driving gear and driven gear, reducing motor and driving tooth Wheel connection, driving gear coordinate with driven gear, and described driven gear is socketed on power transmission shaft.
Further, described vacuum processing chamber also includes form and sheet lead cover, and described sheet lead cover is placed in outside bell jar and will Bell jar surrounds;Described form passes through sheet lead cover and bell jar.
Further, half range formula water channel cooling tube is set outside described bell jar.
Further, described gas distribution pipe one end is closed, and is distributed several through holes on tube wall.
A kind of bearing inner race raceway intensive treatment fills processing method:
A, the bearing inner race cleaned through ultrasonic wave is put and be inserted on coolant jacket, with target platform disk contact, cover bell jar;
B, start rotary-vane vaccum pump, the atmospheric condition in application of vacuum room is extracted into 30Pa, turbomolecular pump starts work Make, the vacuum degree control in application of vacuum room is arrived(2-3)×10-4Pa;
C, according to handling process needs, the ratio of the gas in steel cylinder on demand is sent into mixing chamber, sent again after mixing Enter gas distribution pipe;
D, radio-frequency power supply establishes radio frequency discharge nitrogen, carbon, argon plasma, and free electron, which fully absorbs, in application of vacuum room penetrates The energy of frequency electric field, radio frequency discharge nitrogen, carbon, argon plasma are encouraged;
E, cooling is started;
F, large power high voltage pulse power initiation, for providing negative high voltage pulsed bias to processed bearing inner race, with reality Apply ion implanting or thin film deposition process;
G, reducing motor is started, driving gear drives power transmission shaft and then successively band dynamic torque distribution gear, inner ring rotary teeth Wheel and transition gear so that the bearing inner race on coolant jacket slowly rotates, and surface obtains more uniform implantation dosage;
H, vacuum chamber recovers normal pressure, cooling
Vacuum processing chamber, high pressure target platform, rotating mechanism, transmission mechanism, plasma generator, large power high voltage pulse electricity Source, air supply system and fine pumping system, form the bearing inner race raceway ion implanting processing equipment of complete set.Radio frequency electrical Radio frequency discharge nitrogen, carbon, argon plasma are established in source, and large power high voltage pulse power supply provides negative height to processed bearing inner race raceway Pulsed bias is pressed, to implement ion implanting or thin film deposition process.Bearing inner race on coolant jacket is slowly rotating, and surface obtains More uniform implantation dosage so that bearing inner race raceway obtains more uniform implantation dosage;Intensive treatment effect is more preferable.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the attachment structure schematic diagram of coolant jacket of the present invention and bearing inner race.
Fig. 3 is the structural representation of coolant jacket of the present invention.
Fig. 4 is the structural representation of gear train of the present invention.
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings.
A kind of bearing inner race strengthening and processing device, including vacuum processing chamber, high pressure target platform, rotating mechanism, transmission mechanism, etc. Gas ions generator, large power high voltage pulse power supply, air supply system and fine pumping system.
Vacuum processing chamber includes bell jar 1, bottom plate 2, and bell jar 1 is placed in the top of bottom plate 2;The present invention is provided with sheet lead cover 30 and is placed in Bell jar is outer and surrounds bell jar;Form 31 passes through sheet lead cover and bell jar.In equipment running process simultaneously can produce grenz ray and RF electromagnetic radiation, they have damage to human body, it is necessary to appropriate protection.In a device, because injecting voltage is less high, only For 20-35kV, therefore the secondary electron energy knocked out by Ions Bombardment piece surface is not very high, soft X caused by wall Ray also will not be too strong, but still may injure the health of staff.Vacuum is tightly wrapped up with the thick high-purity protection sheet leads of 3mm Processing processing outdoor face, can effectively shield caused grenz ray, make the grenz ray dosage of vacuum processing chamber external leakage The lowest dose level allowed far below on-radiation worker.
High pressure target platform includes target platform disk 8 and insulated leg 6, and the one end of insulated leg 6 is fixed on bottom plate, and the other end is fixed Fixation is supported in the bottom of target platform disk 3;Coolant jacket 5 is set on target platform disk 8, and the one end of coolant jacket 5 passes through target platform disk 8.Coolant jacket is made up of body 51, block set 52 and external part 53;Body is hollow, is passed through coolant;Block set is used in spring bearing Circle;External part passes through target platform disk, and sliding bearing is set between external part and target platform disk so that coolant jacket can be in target platform disk Upper rotation.Petroleum pipeline is passed through in coolant jacket, petroleum pipeline bottom is provided with swivel joint 9, the He of oil inlet 35 is set on swivel joint Oil-out 36, it is defeated through bottom plate and outside by wall-passing device into and out of oil-piping into and out of the connection of hydraulic fluid port 35,36 into and out of oil-piping Oil discharging device connects.
Rotating mechanism includes power transmission shaft 13 and gear train;The one end of power transmission shaft 13 passes through bottom plate 2, sets high vacuum between the two Magnetic seal part 37;The other end sets insulating barrier 38 and is movably fixed on the bottom wall of high pressure target platform 8;Gear train includes torque distribution tooth Wheel 39, inner ring rotation gear 40 and transition gear 41, torque distribution gear 39 are socketed on power transmission shaft, and its periphery coordinates four quilts The inner ring rotation gear 40 that coolant jacket external part 53 is socketed;Inner ring rotary teeth of the transition gear 41 for the distant place end that is connected Wheel.Meanwhile the also rotation direct geared of part distant place end inner ring and the inner ring rotation gear of torque distribution gear surrounding coordinates company Connect.
Plasma generator includes radio-frequency power supply 32 and bar state arc-shaped electrode 3, and radio-frequency power supply has two output ends, one end Bottom plate connection strap state arc-shaped electrode is passed through by radio-frequency cable wall-passing device 39 by radio-frequency cable(Radio-frequency antenna)3, the other end leads to Cross cable connection bell jar 1 and be grounded and form radio frequency discharge loop.Bar state arc-shaped electrode 3 is fixed on bell jar by electrode insulation post 34 Inwall top.
Fine pumping system includes turbomolecular pump 10 and rotary-vane vaccum pump 11, vavuum pump 11 and turbomolecular pump 10 Connection, the suction inlet of turbomolecular pump 10 connect through bottom plate 2 with vacuum processing chamber.
Air supply system includes steel cylinder 20,24,28, gas mass flow gauge 18,22,26, magnetic valve 17,19,21,23,25, 27 and mixing chamber 16, gas mass flow gauge both ends connect magnetic valve respectively, and the magnetic valve at both ends connects with steel cylinder, mixing chamber respectively Connect;Mixing chamber is connected with the gas distribution pipe in application of vacuum room.Mixing chamber connecting gas transmission pipe passes through bottom plate and vacuum by wall-passing device Gas distribution pipe 42 in process chamber connects.Gas distribution pipe one end is closed, and is distributed several through holes on tube wall.
The negative pole of large power high voltage pulse power supply 33 is connected by wall-passing device by cable through bottom plate with target platform disk, positive pole It is connected with bottom plate 2 and is grounded to form ion speed-up loop.The pulse-modulator being made up of high-voltage DC power supply and pulse-modulator It is the core of high-voltage pulse power source, for providing negative high voltage pulsed bias to processed part, to implement ion implanting to part Or thin film deposition process.
Transmission mechanism includes reducing motor 14, driving gear 15 and driven gear 12, reducing motor 14 and driving gear 15 Connection, driving gear 15 coordinate with driven gear 12, and driven gear 12 is socketed on power transmission shaft 13.
The consumption of pulsed high voltage generator portion of energy causes their temperature to raise, in bearing on processed bearing inner race About 150 DEG C or so of maximum temperature rise is enclosed, therefore, to processed bearing inner race by leading to transformer oil in bearing inner race coolant jacket 5 Make cooling matchmaker, cooling matchmaker flows into bearing inner race coolant jacket intracavitary, flowed out after heat absorption.In ion implanting processing procedure, pulse is high The energy of most of high-voltage pulse power source of voltage source is deposited on vacuum-chamber wall, causes vacuum-chamber wall temperature to raise, therefore cold But water carries out forced water cooling by half range formula water channel cooling tube 29 to application of vacuum locular wall.
The processing method of bearing inner race of the present invention is:
A, the bearing inner race 4 cleaned through ultrasonic wave is put on coolant jacket, with target platform disk contact, covers bell jar;
B, start rotary-vane vaccum pump, the atmospheric condition in application of vacuum room is extracted into 30Pa, turbomolecular pump starts work Make, the vacuum degree control in application of vacuum room is arrived(2-3)×10-4Pa;
C, according to handling process needs, the ratio of the gas in steel cylinder on demand is sent into mixing chamber, sent again after mixing Enter gas distribution pipe;
D, radio-frequency power supply establishes radio frequency discharge nitrogen, carbon, argon plasma, and free electron, which fully absorbs, in application of vacuum room penetrates The energy of frequency electric field, radio frequency discharge nitrogen, carbon, argon plasma are encouraged;In this course, the regulation impedance in radio-frequency power supply The trimmer of adaptation, it can reduce the reflection power in circuit, the energy efficient of rf electric field is coupled to vacuum chamber Interior, free electron fully absorbs the energy of rf electric field in vacuum chamber, has encouraged radio frequency discharge nitrogen or carbon plasma;
E, cooling is started;
F, large power high voltage pulse power initiation, for providing negative high voltage arteries and veins to processed inner ring raceway bearing inner race raceway Punching bias, to implement ion implanting or thin film deposition process;
G, reducing motor is started, driving gear drives power transmission shaft and then successively band dynamic torque distribution gear, inner ring rotary teeth Wheel and transition gear so that the bearing inner race on coolant jacket slowly rotates, and surface obtains more uniform implantation dosage;
H, vacuum chamber recovers normal pressure, cooling.
Although giving detailed description and explanation to the embodiment of the present invention above, it should be noted that We can carry out various equivalent changes and modification to above-mentioned embodiment according to the conception of the present invention, and its caused function is made , all should be within protection scope of the present invention during with the spirit still covered without departing from specification.

Claims (6)

1. a kind of bearing inner race raceway strengthening and processing device, it is characterised in that including vacuum processing chamber, high pressure target platform, whirler Structure, transmission mechanism, plasma generator, large power high voltage pulse power supply, air supply system and fine pumping system;
Described vacuum processing chamber includes bell jar, bottom plate, and described bell jar is placed in above bottom plate;
Described high pressure target platform includes target platform disk and insulated leg, and described insulated leg one end is fixed on bottom plate, another End is fixed on target platform disk bottom and is supported fixation;Coolant jacket is set on described target platform disk, the coolant jacket one end passes through Target platform disk;
Described rotating mechanism includes power transmission shaft and gear train;Described power transmission shaft one end passes through bottom plate, and other end activity is fixed On high pressure target platform bottom wall;Described gear train includes torque distribution gear, inner ring rotation gear and transition gear, and described turns Square distribution gear is socketed on power transmission shaft, and its periphery coordinates the inner ring rotation gear of four cooled set one end sockets;Described Inner ring rotation gear of the transition gear for the distant place end that is connected;
Described plasma generator includes radio-frequency power supply and bar state arc-shaped electrode, and radio-frequency power supply one end is with being arranged at vacuum The indoor bar state arc-shaped electrode connection of reason, the other end are connected with bell jar;
Described fine pumping system includes turbomolecular pump and rotary-vane vaccum pump, described vavuum pump and turbomolecular pump Connection, described turbomolecular pump suction inlet connect through bottom plate with vacuum processing chamber;
Described air supply system includes steel cylinder, gas mass flow gauge, magnetic valve, mixing chamber and gas distribution pipe, described gas matter Amount flowmeter both ends connect magnetic valve respectively, and the magnetic valve at both ends is connected with steel cylinder, mixing chamber respectively;Described mixing chamber with it is true The indoor gas distribution pipe connection of vacancy reason;
Described large power high voltage pulse power cathode is connected with target platform disk, and positive pole is connected and is grounded with bottom plate.
A kind of 2. bearing inner race raceway strengthening and processing device according to claim 1, it is characterized in that described transmission mechanism Including reducing motor, driving gear and driven gear, reducing motor is connected with driving gear, and driving gear is matched somebody with somebody with driven gear Close, described driven gear is socketed on power transmission shaft.
A kind of 3. bearing inner race raceway strengthening and processing device according to claim 2, it is characterized in that described application of vacuum Room also includes form and sheet lead cover, and described sheet lead cover is placed in outside bell jar and surrounds bell jar;Described form passes through sheet lead cover And bell jar.
A kind of 4. bearing inner race raceway strengthening and processing device according to claim 1, it is characterized in that described bell jar peripheral hardware Put half range formula water channel cooling tube.
A kind of 5. bearing inner race raceway strengthening and processing device according to claim 1, it is characterized in that described gas distribution pipe One end is closed, and is distributed several through holes on tube wall.
6. a kind of inner ring raceway strengthening and processing device according to any claim in claim 1-5, its processing method For:
A, the bearing inner race cleaned through ultrasonic wave is put and be inserted on coolant jacket, with target platform disk contact, cover bell jar;
B, starting rotary-vane vaccum pump, the atmospheric condition in application of vacuum room is extracted into 30Pa, turbomolecular pump is started working, Vacuum degree control in application of vacuum room is arrived(2-3)×10-4Pa;
C, according to handling process needs, the ratio of the gas in steel cylinder on demand is sent into mixing chamber, is re-fed into cloth after mixing Tracheae;
D, radio-frequency power supply establishes radio frequency discharge nitrogen, carbon, argon plasma, and free electron fully absorbs radio frequency electrical in application of vacuum room The energy of field, has encouraged radio frequency discharge nitrogen, carbon, argon plasma;
E, cooling is started;
F, large power high voltage pulse power initiation, for providing negative high voltage pulsed bias to processed bearing inner race, with implement from Son injection or thin film deposition process;
G, start reducing motor, driving gear drive power transmission shaft so that successively band dynamic torque distribution gear, inner ring rotation gear and Transition gear so that the bearing inner race on coolant jacket slowly rotates, and surface obtains more uniform implantation dosage;
H, vacuum chamber recovers normal pressure, cooling.
CN201510493670.6A 2015-08-13 2015-08-13 A kind of bearing inner race raceway strengthening and processing device and processing method Active CN105088165B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851041A (en) * 2006-05-19 2006-10-25 哈尔滨工业大学 Bearing outer ring ball track ion injection and deposition combined treatment method
CN101365289A (en) * 2008-09-28 2009-02-11 哈尔滨工业大学 Device and method for injecting ion on inner surface of hollow cathode coupling positive voltage bias voltage tube
CN101525738A (en) * 2009-04-23 2009-09-09 哈尔滨工业大学 Internal surface ion implantation modification device and method of inductively coupled plasmatube barrel
CN205011831U (en) * 2015-08-13 2016-02-03 黄山迈瑞机械设备科技有限公司 Bearing inner race raceway strengthening treatment device

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3555928B2 (en) * 1999-07-12 2004-08-18 独立行政法人産業技術総合研究所 Surface modification method and surface modification device
JP3834617B2 (en) * 2002-02-14 2006-10-18 独立行政法人産業技術総合研究所 Bearing ball coating method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1851041A (en) * 2006-05-19 2006-10-25 哈尔滨工业大学 Bearing outer ring ball track ion injection and deposition combined treatment method
CN101365289A (en) * 2008-09-28 2009-02-11 哈尔滨工业大学 Device and method for injecting ion on inner surface of hollow cathode coupling positive voltage bias voltage tube
CN101525738A (en) * 2009-04-23 2009-09-09 哈尔滨工业大学 Internal surface ion implantation modification device and method of inductively coupled plasmatube barrel
CN205011831U (en) * 2015-08-13 2016-02-03 黄山迈瑞机械设备科技有限公司 Bearing inner race raceway strengthening treatment device

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Denomination of invention: A device and method for strengthening the raceway of bearing inner ring

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