CN105069387A - Wire size identification system and method - Google Patents
Wire size identification system and method Download PDFInfo
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- CN105069387A CN105069387A CN201510560027.0A CN201510560027A CN105069387A CN 105069387 A CN105069387 A CN 105069387A CN 201510560027 A CN201510560027 A CN 201510560027A CN 105069387 A CN105069387 A CN 105069387A
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- bobbin
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Abstract
A wire size identification system comprises a wire holder, wire spools, an actuator, and a control terminal. The wire holder comprises a box body and a wire holder stand disposed above the box body. Multiple wire spool slots are uniformly distributed on the wire holder stand. The bottom of each wire spool slot is provided with a through hole. A wire spool rod is inserted into the through hole of each wire spool slot, the diameter of each wire spool rods is matched with the diameter of the through hole of the corresponding wire spool slot, and each wire spool rod can move up and down along the through hole of the corresponding wire spool slot. Each wire spool slot is provided with a protruding structure which can be clamped at the through hole of the corresponding wire spool slot. At least one wire spool is arranged on each wire spool rod in a penetrating manner. The wires of the wire spools arranged on the same wire spool rod are of the same size, and the wires of the wire spools arranged on different wire spool rods are of different sizes. The wire spool rods are numbered, and the position information of the wire spool rods and the positions of wires of different colors on the wire spool rods are recorded. Wires are searched through the control terminal, the wire spool rods are ejected by the actuator, and the wire spools are removed when needed in operation. By adopting the structure, the convenience in taking down the wire spools for use is improved greatly, and the processing efficiency is improved.
Description
Technical field
The invention belongs to intelligent storage technical field, relate to a kind of intelligent wire size recognition system and method.
Background technology
No matter be large-scale production or personalized production, all need according to order materials information searching material.Often kind of material is before dispatching from the factory, and producer all can to stock number, and number information is namely as the identity information of material.Traditional material mode of searching needs the number information of manually searching, remembering order materials, is manually searched the memory location of material by material memory file, then goes to and search, this complexity, poor efficiency.The working (machining) efficiency of intelligent, informationalized development to order is had higher requirement, and existing material access mode has a strong impact on the production and processing efficiency of order.
For clothes processing industry, Order Processing process need uses sewing thread, and before sewing thread dispatches from the factory, producer can number sewing thread, i.e. wire size, and wire size can as the identity information of sewing thread.The flow process that current employee searches sewing thread is the wire size information of manually searching use, and employee in wire size memory storage, searches after remembeing wire size by the mode of memory one by one.For large-scale clothes processing industry, can relate to hundreds of kind wire size, in the cabinet having hundreds of kind wire size, look for line, find difficulty large, efficiency is low.
Summary of the invention
A kind of robotization, efficiently wire size is the object of the present invention is to provide to search and recognition system.
Technical scheme of the present invention is: wire size recognition system, comprises coil holder, bobbin, topworks and control terminal; Coil holder comprises casing and is positioned at the coil holder platform above casing, coil holder platform is evenly equipped with multiple bobbin groove, bobbin trench bottom has a through hole, single line axostylus axostyle is all inserted in the through hole of each bobbin groove, the bar footpath of bobbin bar is mated with the aperture of the through hole of bobbin groove, and bobbin bar can move up and down by axial trough through hole along the line; Bobbin bar has one section of projective structure, projective structure may be stuck in bobbin groove through hole; Each bobbin bar is interspersed with at least one bobbin, and the line that same bobbin bar interts is identical, the line of the bobbin that different bobbin bar interts is different;
Topworks is positioned at casing, comprises transverse shifting guide rail, traverse gear, longitudinal movement rail, longitudinal driving device and spindle motor, and longitudinal movement rail is vertical with transverse shifting guide rail; Spindle motor is arranged on transverse shifting guide rail by motor guide runner, and motor guide runner is connected with traverse gear; Transverse shifting guide rail is arranged on longitudinal movement rail by guide rail slide block; The wire lever of spindle motor is towards bobbin bar;
Control terminal comprises order management system, process management systems and main control system, and order management system stores order number information, and process management systems stores technique information corresponding to order number, and technique information comprises wire size information; Main control system comprises:
Storer: store wire size information, after the axle information of bobbin bar, the positional information of bobbin bar, different wire size bobbin be stored in bobbin bar, the information that wire size and bobbin pole pair are answered, the positional information of spindle motor;
Computing unit: the horizontal and vertical movement step-length calculating spindle motor;
Actuating mechanism controls unit: receive the control signal that computing unit calculates, be connected with longitudinal driving device with traverse gear respectively; Control signal is fed back to traverse gear and longitudinal driving device.
Preferably: control terminal also comprises touch control terminal, be arranged on coil holder platform.By touch control terminal input wire size information, line taking.
Preferably: on coil holder platform, be provided with boss in the region at bobbin groove place, on boss, the position corresponding with bobbin groove is provided with the aperture slotted eye identical with bobbin slot aperture.Due to the finite thickness of coil holder platform, after bobbin bar is pushed out, do not have guiding mechanism, easily deflection occurs, boss role play the guiding role to bobbin bar.
Preferably: topworks comprises two longitudinal movement rails in left and right, and the two ends of transverse shifting guide rail are arranged on longitudinal movement rail respectively by guide rail slide block.
Preferably: the horizontal driving-belt that traverse gear comprises horizontal stepper motor and is connected with the output shaft of horizontal stepper motor, horizontal driving-belt and transverse shifting guide rail parallel, motor guide runner is connected with horizontal driving-belt; Longitudinal driving-belt that longitudinal driving device comprises longitudinal stepper motor and is connected with longitudinal stepper motor output shaft, longitudinal driving-belt is parallel with longitudinal movement rail, and transverse shifting guide rail is connected with longitudinal driving-belt; Horizontal stepper motor and longitudinal stepper motor receive the control signal of actuating mechanism controls unit respectively.
Preferably: wire size recognition system also comprises mobile device, the bottom of coil holder casing 1 is arranged on.Promote coil holder platform to worktable place by mobile device, be convenient to improve working (machining) efficiency.
Preferably: coil holder platform is also provided with multiple storage wire casing.Storage wire casing is used for depositing large bobbin, after the line of the little bobbin on bobbin bar is used up, conveniently directly deposits large bobbin and takes, be wrapped on little bobbin.
Wire size recognition methods, storer record wire size information; For different bobbin bars numbering, the positional information of storer record bobbin bar and axostylus axostyle information; The bobbin winding line is placed on bobbin bar, the deposit position of storer call wire; Obtain order number; According to order number, search technique information, obtain the wire size of line that need search, control terminal finds out axostylus axostyle number and the positional information of the bobbin that wire size is deposited; Actuating mechanism controls unit controls spindle motor moves to target bobbin place place, and bobbin masthead goes out by wire lever.
The invention has the beneficial effects as follows: wire size recognition system is that a kind of intelligence, efficiently sewing thread store, take system, is the application of Intelligent Manufacturing Technology in clothes processing industry.This system is by the unified management of large to sequence information, technique information, wire size storage information etc. data message, realize the fusion of physics and infotech, the quick identification of sewing thread wire size, automatically the searching of position can be realized, realize intelligent management material, efficiently take material, thus improve order management and working (machining) efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is plan structure schematic diagram of the present invention.
Fig. 3 is this casing perspective structure schematic diagram.
Fig. 4 is bobbin bar, bobbin mounting structure schematic diagram.
Fig. 5 is storage wire casing structure schematic diagram.
Fig. 6 line taking schematic flow sheet.
Wherein, 1-casing, 2-coil holder platform, 3-bobbin groove, 4-bobbin bar, 5-boss, 6-touch control terminal, 7-mobile device, 8-bobbin, the bobbin that 9-is pushed out, 10-transverse shifting guide rail, 11-longitudinal movement rail, 12-spindle motor, 13-motor guide runner, 14-horizontal stepper motor, the horizontal driving-belt of 15-, the longitudinal driving-belt of 16-, 17-wire lever, 18-stores up wire casing
Embodiment
Embodiment 1
As depicted in figs. 1 and 2, wire size recognition system, comprises coil holder, bobbin 8, topworks and control terminal; The coil holder 2 that coil holder comprises casing 1 and is positioned at above casing 1, coil holder platform 2 is evenly equipped with multiple bobbin groove 3, has a through hole bottom bobbin groove 3, make the casing 1 of bobbin groove and hollow through.All insert single line axostylus axostyle 4 in the through hole of each bobbin groove 3, the bar footpath of bobbin bar 4 is mated with the aperture of the through hole of bobbin groove 3, and bobbin bar 4 can move up and down by axial trough 3 through hole along the line; Bobbin bar 4 has one section of projective structure, projective structure is positioned at the top of bobbin groove 3 through hole, may be stuck in bobbin groove 3 through hole, and bobbin bar 4 is not fallen; Each bobbin bar 4 is interspersed with at least one bobbin 8, and the line of the bobbin 8 that same bobbin bar 4 interts is identical, bobbin 8 line that different bobbin bar 4 interts is different.
As shown in Figure 3, it is inner that topworks is positioned at casing 1, comprises transverse shifting guide rail 10, traverse gear, longitudinal movement rail 11, longitudinal driving device and spindle motor 12.The horizontal driving-belt 15 that traverse gear comprises horizontal stepper motor 14 and is connected with the output shaft of horizontal stepper motor 14, spindle motor 12 is arranged on transverse shifting guide rail 10 by motor guide runner 13, and the wire lever 17 of spindle motor 12 is towards bobbin bar; Motor guide runner 13 is also connected with horizontal driving-belt 15 simultaneously.Longitudinal movement rail 19 has two, vertical with transverse shifting guide rail 15, be positioned at the two ends of transverse shifting guide rail 15, the two ends of transverse shifting guide rail 15 are arranged on longitudinal movement rail respectively by guide rail slide block, longitudinal driving-belt 16 that longitudinal driving device comprises longitudinal stepper motor and is connected with longitudinal stepper motor output shaft, transverse shifting guide rail 10 is connected with longitudinal driving-belt 16; Transverse shifting guide rail 15 obtains power from longitudinal driving-belt 16, and drive transverse shifting guide rail 18 along the longitudinal moving guide rail 19 moves.Horizontal stepper motor 14 and longitudinal stepper motor receive the control signal of actuating mechanism controls unit respectively.
Wire size recognition system also comprises mobile device 7, is arranged on the bottom of coil holder casing 1.Promote coil holder platform to worktable place by mobile device 7, be convenient to improve working (machining) efficiency.
The steering order of wire size recognition system is from control terminal, control terminal order management system, process management systems and main control system, order management system stores order number information, and process management systems stores technique information corresponding to order number, and technique information comprises wire size information; Main control system comprises:
Storer: store wire size information, after the axle information of bobbin bar 4, the positional information of bobbin bar 4, different wire size bobbin 8 be stored in bobbin bar 4, the information that wire size is corresponding with bobbin bar 4, the initial position message of spindle motor 12;
Computing unit: the horizontal and vertical movement step-length calculating spindle motor 12;
Actuating mechanism controls unit: receive the control signal that computing unit calculates, be connected with longitudinal driving device with traverse gear respectively; Control signal is fed back to traverse gear and longitudinal driving device.
Control terminal also comprises touch control terminal, is arranged on coil holder platform.By touch control terminal input wire size information, line taking.
The using method of wire size system is as follows:
Storer record wire size information;
For different bobbin bars 4 is numbered, the positional information of storer record bobbin bar 4 and axle information; In the present embodiment, the rectangular arrangement of bobbin bar 4, all has 10 bobbin grooves 3 for each row and column, with rectangle angle for initial point, bobbin bar 4 arrangement is considered as coordinate system, all corresponding coordinate figure of each bobbin bar 4; The positional information record axle number corresponding coordinate figure information of bobbin bar 4; Be positioned at the coordinate figure of bobbin bar 4 correspondence of initial point for (0,0), axle number is No. 1; With the axle number of horizontal sequence number arrangement name bobbin bar 4, respective coordinates value is the axle number of the bobbin bar 4 of (1,0) is No. 2; Respective coordinates value is the bobbin number at (0,1) place is No. 10.Wire lever correspondence due to spindle motor 12 is positioned at below bobbin bar 4, and therefore, the positional information of spindle motor wire lever 17 is corresponding with the coordinate figure of bobbin bar 4.
Be placed on bobbin bar 4 by the bobbin 8 winding line, the wire size of the line of wrap wire on record bobbin 8, the position of the bobbin bar 4 deposited of storer call wire, i.e. coordinate figure information, records axle information simultaneously;
Operator inputs order number by control terminal, in order management system, search order number information and be delivered in process management systems and search technique information corresponding to order number, control terminal can show technique information, comprise the wire size of the line that will search, such as need to search the line that wire size is X206-712, control terminal finds out axle number and the positional information of the bobbin 8 that this wire size is deposited from storer, such as, wire size is bobbin 8 place that the line of X206-712 is stored in that is numbered 26, respective coordinates value is (5,2); First control terminal obtains the positional information at spindle motor 12 place place, such as, spindle motor position is coordinate (1,1) place place, computing unit calculates the step-length of the required motion of spindle motor, is transverse movement 4 coordinates, lengthwise movement 2 coordinates, computing information is delivered to actuating mechanism controls unit by computing unit, and actuating mechanism controls unit controls spindle motor 12 moves to target bobbin 8 place place, and controls wire lever 17 and ejected by bobbin bar 4.As shown in Figure 3, the bobbin bar 9 be ejected is the state signal that bobbin bar is ejected.Operating personnel take off bobbin 8.
If lookup result display, without the wire size that will search, will report an error.
After bobbin once takes, do not give back bobbin 8, other operating personnel cannot continue to take, and can deposit multiple homochromy bobbin 8 on a bobbin bar 4.
After wire lever 17 resets, bobbin bar 4 will fall automatically.
Embodiment 2:
As different from Example 1, on coil holder platform 2, be provided with boss 5 in the region at bobbin groove 3 place, on boss 5, the position corresponding with bobbin groove 3 is provided with the aperture slotted eye identical with bobbin groove 3 aperture.Due to the finite thickness of coil holder platform 2, after bobbin bar 4 is pushed out, do not have guiding mechanism, easily deflection occurs, boss 5 role play the guiding role to bobbin bar 4.
Embodiment 3
The present embodiment provides a kind of wire size recognition methods of more intelligent and high-efficiency.The method obtaining technique is different from embodiment 1.
Control terminal also comprises card-reading apparatus, electronic label card.Each electronic label card distributes one No. ID, each ID correspondence order number information.Card-reading apparatus communicates with order management system.Card-reading apparatus reads card number information, is delivered to order management system, and in order management system, capture this No. ID corresponding order number, order number is delivered to process management systems subsequently, from process management systems, capture technique information.
Subsequently, search axle information and the positional information of the bobbin bar 4 that corresponding wire size is deposited in memory, actuating mechanism controls unit controls spindle motor 12 moves to target bobbin place place, is ejected by bobbin bar 4, and operating personnel take off bobbin 8.
Embodiment 4
Coil holder platform 2 is also provided with multiple storage wire casing 18.Storage wire casing 18, for depositing large bobbin, after the line of the little bobbin 8 on bobbin bar is used up, is conveniently directly deposited large bobbin and is taken, be wrapped on little bobbin 8, to perform next line taking operation.
Claims (8)
1. wire size recognition system, is characterized in that: comprise coil holder, bobbin, topworks and control terminal; Described coil holder comprises casing and is positioned at the coil holder platform above casing, described coil holder platform is evenly equipped with multiple bobbin groove, bobbin trench bottom has a through hole, single line axostylus axostyle is all inserted in the through hole of each bobbin groove, the bar footpath of bobbin bar is mated with the aperture of the through hole of bobbin groove, and bobbin bar can move up and down by axial trough through hole along the line; Bobbin bar has one section of projective structure, projective structure may be stuck in bobbin groove through hole; Each bobbin bar is interspersed with at least one bobbin, and the line that same bobbin bar interts is identical, the line of the bobbin that different bobbin bar interts is different;
Described topworks is positioned at casing, comprises transverse shifting guide rail, traverse gear, longitudinal movement rail, longitudinal driving device and spindle motor, and longitudinal movement rail is vertical with transverse shifting guide rail; Described spindle motor is arranged on transverse shifting guide rail by motor guide runner, and motor guide runner is connected with traverse gear; Described transverse shifting guide rail is arranged on longitudinal movement rail by guide rail slide block; The wire lever of spindle motor is towards bobbin bar;
Described control terminal comprises order management system, process management systems and main control system, described order management system stores order number information, process management systems stores technique information corresponding to order number, described technique information comprises wire size information, and order management system can communicate with process management systems; Main control system comprises:
Storer: store wire size information, after the axle information of bobbin bar, the positional information of bobbin bar, different wire size bobbin be stored in bobbin bar, the information that wire size and bobbin pole pair are answered, the positional information of spindle motor;
Computing unit: the horizontal and vertical movement step-length calculating spindle motor;
Actuating mechanism controls unit: receive the control signal that computing unit calculates, be connected with longitudinal driving device with traverse gear respectively; Control signal is fed back to traverse gear and longitudinal driving device.
2. wire size recognition system as claimed in claim 1, is characterized in that: described control terminal also comprises touch control terminal, is arranged on coil holder platform.
3. wire size recognition system as claimed in claim 1, it is characterized in that: on described coil holder platform, be provided with boss in the region at bobbin groove place, on described boss, the position corresponding with bobbin groove is provided with the aperture slotted eye identical with bobbin slot aperture.
4. wire size recognition system as claimed in claim 1, is characterized in that: described topworks comprises two longitudinal movement rails in left and right, and the two ends of transverse shifting guide rail are arranged on longitudinal movement rail respectively by guide rail slide block.
5. wire size recognition system as claimed in claim 1, it is characterized in that: the horizontal driving-belt that described traverse gear comprises horizontal stepper motor and is connected with the output shaft of horizontal stepper motor, horizontal driving-belt and transverse shifting guide rail parallel, motor guide runner is connected with horizontal driving-belt; Longitudinal driving-belt that described longitudinal driving device comprises longitudinal stepper motor and is connected with longitudinal stepper motor output shaft, longitudinal driving-belt is parallel with longitudinal movement rail, and transverse shifting guide rail is connected with longitudinal driving-belt; Horizontal stepper motor and longitudinal stepper motor receive the control signal of actuating mechanism controls unit respectively.
6. wire size recognition system as claimed in claim 1, is characterized in that: wire size recognition system also comprises mobile device, is arranged on the bottom of coil holder casing.
7. wire size recognition system as claimed in claim 1, is characterized in that: described coil holder platform is also provided with multiple storage wire casing.
8. wire size recognition methods, is characterized in that: storer record wire size information; For different bobbin bars numbering, the positional information of storer record bobbin bar and axostylus axostyle information; The bobbin winding line is placed on bobbin bar, the deposit position of storer call wire; Obtain order number; According to order number, search technique information, obtain the wire size of line that need search, control terminal finds out axostylus axostyle number and the positional information of the bobbin that wire size is deposited; Actuating mechanism controls unit controls spindle motor moves to target bobbin place place, and bobbin masthead goes out by wire lever.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510560027.0A CN105069387B (en) | 2015-09-06 | 2015-09-06 | Wire size identifying system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510560027.0A CN105069387B (en) | 2015-09-06 | 2015-09-06 | Wire size identifying system and method |
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| CN105069387A true CN105069387A (en) | 2015-11-18 |
| CN105069387B CN105069387B (en) | 2017-08-04 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106249517A (en) * | 2016-09-29 | 2016-12-21 | 长春理工大学 | One camera full visual angle wire size identification device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101624761A (en) * | 2009-08-07 | 2010-01-13 | 浙江青本缝纫机有限公司 | Elastic yarn conveying device in multi-needle machine |
| US20140135971A1 (en) * | 2011-06-30 | 2014-05-15 | Sunstar Co., Ltd. | Sewing design manufacturing management apparatus and method |
| CN204946018U (en) * | 2015-09-06 | 2016-01-06 | 青岛酷特智能股份有限公司 | Wire size recognition system |
-
2015
- 2015-09-06 CN CN201510560027.0A patent/CN105069387B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101624761A (en) * | 2009-08-07 | 2010-01-13 | 浙江青本缝纫机有限公司 | Elastic yarn conveying device in multi-needle machine |
| US20140135971A1 (en) * | 2011-06-30 | 2014-05-15 | Sunstar Co., Ltd. | Sewing design manufacturing management apparatus and method |
| CN204946018U (en) * | 2015-09-06 | 2016-01-06 | 青岛酷特智能股份有限公司 | Wire size recognition system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106249517A (en) * | 2016-09-29 | 2016-12-21 | 长春理工大学 | One camera full visual angle wire size identification device |
| CN106249517B (en) * | 2016-09-29 | 2019-04-19 | 长春理工大学 | One camera full view wire size identification device |
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| Publication number | Publication date |
|---|---|
| CN105069387B (en) | 2017-08-04 |
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