CN105069387B - Wire size identifying system and method - Google Patents
Wire size identifying system and method Download PDFInfo
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- CN105069387B CN105069387B CN201510560027.0A CN201510560027A CN105069387B CN 105069387 B CN105069387 B CN 105069387B CN 201510560027 A CN201510560027 A CN 201510560027A CN 105069387 B CN105069387 B CN 105069387B
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- bobbin
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Abstract
Wire size identifying system, including coil holder, bobbin, executing agency and control terminal；The coil holder includes casing and the coil holder platform above casing, multiple bobbin grooves are evenly equipped with the coil holder platform, bobbin trench bottom has a through hole, single line axostylus axostyle is inserted in the through hole of each bobbin groove, the bar footpath of bobbin bar is matched with the aperture of the through hole of bobbin groove, and bobbin bar axial trough through hole can move up and down along the line；There is one section of projective structure, projective structure may be stuck in bobbin groove through hole on bobbin bar；The line that the bobbin interted at least one bobbin, and same bobbin bar is interspersed with each bobbin bar is identical, and the wire size of the bobbin interted on different bobbin bars is different.Numbered for bobbin bar, while the positional information of call wire axostylus axostyle, the line for recording not collinear color is stored in the position of bobbin bar, and control terminal searches line, and is ejected bobbin bar by executing agency, operation is with removing bobbin.The structure is greatly improved the convenience taken of bobbin, improves processing efficiency.
Description
Technical field
The invention belongs to intelligent storage technical field, it is related to a kind of intelligent wire size identifying system and method.
Background technology
Either large-scale production or personalized production, is required for according to order materials information searching material.Every kind of thing
Material is before dispatching from the factory, and producer all can be to stock number, and number information is the identity information as material.Traditional material searches mode
Artificial lookup, the number information of memory order materials are needed, the storage location that archives manually search material is stored by material, then
Lookup is gone to, it is this complicated, poorly efficient.Intelligent, information-based development proposes higher requirement to the processing efficiency of order, and
Existing material access mode has a strong impact on the production and processing efficiency of order.
By taking clothes processing industry as an example, Order Processing process needs to use sewing thread, before sewing thread dispatches from the factory, and producer can opposite joint
Line of threading is numbered, i.e. wire size, wire size can as sewing thread identity information.Current employee searches the flow of sewing thread manually to look into
The wire size information used is looked for, employee is remembered after wire size by way of memory, into wire size storage device, is searched one by one.For
Large-scale clothes processing industry, can be related to hundreds of kinds of wire sizes, and line is looked in the cabinet for having hundreds of kinds of wire sizes, find difficulty greatly,
Efficiency is low.
The content of the invention
Searched and identifying system it is an object of the invention to provide one kind automation, efficient wire size.
The technical scheme is that：Wire size identifying system, including coil holder, bobbin, executing agency and control terminal；Coil holder
Multiple bobbin grooves are evenly equipped with coil holder platform including casing and above casing, coil holder platform, bobbin trench bottom has a through hole,
Single line axostylus axostyle is inserted in the through hole of each bobbin groove, the bar footpath of bobbin bar is matched with the aperture of the through hole of bobbin groove, bobbin
Bar axial trough through hole can move up and down along the line；There is one section of projective structure, projective structure may be stuck in bobbin groove through hole on bobbin bar；
The line interted at least one bobbin, and same bobbin bar is interspersed with each bobbin bar identical, interted on different bobbin bars
Bobbin line it is different；
Executing agency is located in casing, including transverse shifting guide rail, traverse gear, longitudinal movement rail, longitudinal direction biography
Dynamic device and spindle motor, longitudinal movement rail are vertical with transverse shifting guide rail；Spindle motor is installed by motor guide runner
On transverse shifting guide rail, motor guide runner is connected with traverse gear；Transverse shifting guide rail is installed by guide rail slide block
On longitudinal movement rail；The wire lever of spindle motor is towards bobbin bar；
Control terminal includes order management system, process management systems and control main frame, order management system storage order
Number information, the corresponding technique information of process management systems storage order number, technique information includes wire size information；Control main frame bag
Include：
Memory：Storage wire size information, the axle information of bobbin bar, the positional information of bobbin bar, different wire size bobbins are deposited
It is put into after bobbin bar, wire size information corresponding with bobbin bar, the positional information of spindle motor；
Computing unit：Calculate the horizontal and vertical movement step-length of spindle motor；
Actuating mechanism controls unit：The control signal that calculates of computing unit is received, respectively with traverse gear and indulging
It is connected to transmission device；Control signal is fed back into traverse gear and longitudinal driving device.
Preferably：Control terminal also includes touch control terminal, is arranged on coil holder platform.Wire size can be inputted by touch control terminal
Information, line taking.
Preferably：On coil holder platform, it is provided with the region where bobbin groove on boss, boss, it is corresponding with bobbin groove
Position is provided with aperture and bobbin slot aperture identical slotted eye.Due to the finite thickness of coil holder platform, after bobbin bar is pushed out, do not have
Guiding mechanism, is easily glanced off, and the role of boss is that bobbin bar is play the guiding role.
Preferably：Executing agency includes two longitudinal movement rails in left and right, and the two ends of transverse shifting guide rail pass through respectively
Guide rail slide block is arranged on longitudinal movement rail.
Preferably：Traverse gear includes horizontal stepper motor and the horizontal stroke being connected with the output shaft of horizontal stepper motor
To transmission belt, horizontal transmission belt and transverse shifting guide rail parallel, motor guide runner are connected with horizontal transmission belt；Longitudinal direction transmission dress
The longitudinal transmission belt being connected including longitudinal stepper motor and with longitudinal stepper motor output shaft is put, longitudinal transmission belt is with vertically moving
Guide rail parallel, transverse shifting guide rail is connected with longitudinal transmission belt；Horizontal stepper motor and longitudinal stepper motor receive execution respectively
The control signal of mechanism controls unit.
Preferably：Wire size identifying system also includes mobile device, is arranged on the bottom of coil holder casing 1.Movement can be passed through
Device promotes coil holder platform at workbench, being easy to raising processing efficiency.
Preferably：Multiple storage line grooves are additionally provided with coil holder platform.Storage line groove is used to deposit big bobbin, when on bobbin bar
After the line of small bobbin is used up, conveniently directly deposit big bobbin and take, be wrapped on small bobbin.
Wire size recognition methods, memory record wire size information；Numbered for different bobbin bars, memory record bobbin bar
Positional information and axostylus axostyle information；The bobbin for winding line is placed on bobbin bar, the deposit position of memory call wire；Obtain
Order number；According to order number, technique information is searched, the wire size for the line that need to be searched is obtained, control terminal finds out wire size storage
The axostylus axostyle number and positional information of bobbin；At actuating mechanism controls unit control spindle motor is moved to where target bobbin, leading screw
Bar ejects bobbin bar.
The beneficial effects of the invention are as follows：Wire size identifying system is a kind of intelligence, the storage of efficient sewing thread, takes system,
It is application of the intelligent Manufacturing Technology in clothes processing industry.The system is big by sequence information, technique information, wire size storage information etc.
The unified management of data message, realizes merging for physics and information technology, and the quick identification of sewing thread wire size, position can be achieved
It is automatic to search, intelligent management material is realized, material is efficiently taken, so as to improve order management and processing efficiency.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is overlooking the structure diagram of the present invention.
Fig. 3 is this casing perspective structure schematic diagram.
Fig. 4 is bobbin bar, bobbin mounting structure schematic diagram.
Fig. 5 is storage line slot structure schematic diagram.
Fig. 6 line taking schematic flow sheets.
Wherein, 1- casings, 2- coil holder platforms, 3- bobbin grooves, 4- bobbin bars, 5- boss, 6- touch control terminals, 7- mobile devices,
8- bobbins, the bobbin that 9- is pushed out, 11- transverse shifting guide rails, 12- longitudinal movement rails, 13- spindle motors, 14- transverse direction steppings
Motor, 15- transverse direction transmission belts, 16- longitudinal directions transmission belt, 17- wire levers, 18- storage line grooves
Embodiment
Embodiment 1
As depicted in figs. 1 and 2, wire size identifying system, including coil holder, bobbin 8, executing agency and control terminal；Coil holder bag
Include and multiple bobbin grooves 3 are evenly equipped with casing 1 and the coil holder 2 positioned at the top of casing 1, coil holder platform 2, the bottom of bobbin groove 3 has one to lead to
Hole, makes bobbin groove and the hollow insertion of casing 1.Single line axostylus axostyle 4, the bar of bobbin bar 4 are inserted in the through hole of each bobbin groove 3
Footpath is matched with the aperture of the through hole of bobbin groove 3, and bobbin bar 4 through hole of axial trough 3 can move up and down along the line；There is one section on bobbin bar 4
Projective structure, projective structure is located at the top of the through hole of bobbin groove 3, may be stuck in the through hole of bobbin groove 3, bobbin bar 4 is not fallen；Often
The line that the bobbin 8 interted at least one bobbin 8, and same bobbin bar 4 is interspersed with individual bobbin bar 4 is identical, different bobbins
The line of bobbin 8 interted on bar 4 is different.
As shown in figure 3, executing agency is located inside casing 1, including transverse shifting guide rail 11, traverse gear, longitudinal direction
Moving guide rail 12, longitudinal driving device and spindle motor 13.Traverse gear include horizontal stepper motor 14 and with horizontal step
The connected horizontal transmission belt 15 of the output shaft of stepper motor 14, spindle motor 13 is led by motor guide runner installed in transverse shifting
On rail 11, the wire lever 17 of spindle motor 13 is towards bobbin bar；Motor guide runner is also connected with horizontal transmission belt 15 simultaneously.It is vertical
There are two to moving guide rail 12, it is vertical with transverse shifting guide rail 11, positioned at the two ends of transverse shifting guide rail 11, transverse shifting guide rail
11 two ends are arranged on longitudinal movement rail 12 by guide rail slide block respectively, longitudinal driving device include longitudinal stepper motor and
The longitudinal transmission belt 16 being connected with longitudinal stepper motor output shaft, transverse shifting guide rail 11 is connected with longitudinal transmission belt 16；Laterally
Moving guide rail 11 obtains power from longitudinal transmission belt 16, drives transverse shifting guide rail 11 to be moved along longitudinal movement rail 12.It is horizontal
Receive the control signal of actuating mechanism controls unit respectively to stepper motor 14 and longitudinal stepper motor.
Wire size identifying system also includes mobile device 7, is arranged on the bottom of coil holder casing 1.It can be promoted by mobile device 7
Coil holder platform is at workbench, being easy to improve processing efficiency.
The control instruction of wire size identifying system comes from control terminal, control terminal order management system, process management systems
And control main frame, order management system storage order number information, the corresponding technique information of process management systems storage order number, work
Skill information includes wire size information；Control main frame includes：
Memory：Store wire size information, the axle information of bobbin bar 4, the positional information of bobbin bar 4, different wire size bobbins 8
It is stored in after bobbin bar 4, wire size and the corresponding information of bobbin bar 4, the initial position message of spindle motor 13；
Computing unit：Calculate the horizontal and vertical movement step-length of spindle motor 13；
Actuating mechanism controls unit：The control signal that calculates of computing unit is received, respectively with traverse gear and indulging
It is connected to transmission device；Control signal is fed back into traverse gear and longitudinal driving device.
Control terminal also includes touch control terminal, is arranged on coil holder platform.Wire size information can be inputted by touch control terminal, taken
Line.
The application method of wire size system is as follows：
Memory records wire size information；
Numbered for different bobbin bars 4, the positional information and axle information of memory record bobbin bar 4；In the present embodiment,
The rectangular arrangement of bobbin bar 4, so that each row and column have 10 bobbin grooves 3 as an example, origin is in an angle using rectangle, by bobbin bar
4 arrangements are considered as coordinate system, and each bobbin bar 4 corresponds to a coordinate value；The positional information record axle number of bobbin bar 4 is corresponding to be sat
Scale value information；It is (0,0) positioned at the corresponding coordinate value of bobbin bar 4 of origin, axle number is No. 1；With horizontal sequence number arrangement name line
The axle number of axostylus axostyle 4, respective coordinates value is that the axle number of the bobbin bar 4 of (1,0) is No. 2；Respective coordinates value is the bobbin number at (0,1) place
For No. 10.Because the wire lever correspondence of spindle motor 13 is located at the lower section of bobbin bar 4, therefore, the position of spindle motor wire lever 17
Information is corresponding with the coordinate value of bobbin bar 4.
The bobbin 8 for winding line is placed on bobbin bar 4, the wire size of the line of winding line on record bobbin 8, memory record
The position of the bobbin bar 4 of the storage of line, i.e. coordinate value information, while recording axle information；
Operator inputs order number by control terminal, and order number information is searched in order management system and work is delivered to
Search the corresponding technique information of order number in skill management system, control terminal can show technique information, including the line to be searched
Wire size, for example, need to search the line that wire size is X206-712, control terminal finds out the bobbin 8 of wire size storage from memory
Axle number and positional information, for example, the line that wire size is X206-712 is stored at the bobbin 8 that numbering is 26, respective coordinates value is
(5,2)；Control terminal obtains the positional information at the place of spindle motor 13 first, for example, spindle motor position is coordinate
(1,1) at where, computing unit calculates the step-length of motion needed for spindle motor, is 4 coordinates of transverse movement, lengthwise movement 2
Coordinate, computing unit will calculate information transmission to actuating mechanism controls unit, actuating mechanism controls unit control spindle motor 13
At being moved to where target bobbin 8, and wire lever 17 is controlled to eject bobbin bar 4.As shown in figure 3, the bobbin bar 9 being ejected is i.e.
The state signal being ejected for bobbin bar.Operating personnel remove bobbin 8.
If lookup result is shown without the wire size to be searched, it will report an error.
After once being taken in order to avoid bobbin, bobbin 8 is not given back, and other operating personnel can not continue to take, can be one
Multiple homochromy bobbins 8 are deposited on individual bobbin bar 4.
After wire lever 17 resets, bobbin bar 4 will be automatically fallen off.
Embodiment 2：
As different from Example 1, on coil holder platform 2, it is provided with the region where bobbin groove 3 on boss 5, boss 5, with
The corresponding position of bobbin groove 3 is provided with aperture and the aperture identical slotted eye of bobbin groove 3.Due to the finite thickness of coil holder platform 2, bobbin
After bar 4 is pushed out, without guiding mechanism, easily glance off, the role of boss 5 is that bobbin bar 4 is play the guiding role.
Embodiment 3
The present embodiment provides a kind of wire size recognition methods of more intelligent and high-efficiency.The method for obtaining technique is different from embodiment 1.
Control terminal also includes card-reading apparatus, electronic label card.Each electronic label card distributes one No. ID, each No. ID
One order number information of correspondence.Card-reading apparatus communicates with order management system.Card-reading apparatus reads card number information, is delivered to order
Management system, captures No. ID corresponding order number in order management system, and order number is then communicated to process management systems,
Technique information is captured from process management systems.
Then, the axle information and positional information of the bobbin bar 4 of correspondence wire size storage, executing agency are searched in memory
Control unit control spindle motor 13 ejects bobbin bar 4, operating personnel remove bobbin 8 at being moved to where target bobbin.
Embodiment 4
Multiple storage line grooves 18 are additionally provided with coil holder platform 2.Storage line groove 18 is used to deposit big bobbin, when the small line on bobbin bar
After the line of axle 8 is used up, conveniently directly deposit big bobbin and take, be wrapped on small bobbin 8, to perform next line taking operation.
Claims (6)
1. wire size identifying system, it is characterised in that：Including coil holder, bobbin, executing agency and control terminal；The coil holder includes case
Multiple bobbin grooves are evenly equipped with body and the coil holder platform above casing, the coil holder platform, bobbin trench bottom has a through hole, often
Single line axostylus axostyle is inserted in the through hole of individual bobbin groove, the bar footpath of bobbin bar is matched with the aperture of the through hole of bobbin groove, bobbin bar
Axial trough through hole it can move up and down along the line；There is one section of projective structure, projective structure may be stuck in bobbin groove through hole on bobbin bar；Often
Be interspersed with individual bobbin bar at least one bobbin, and same bobbin bar intert line it is identical, on different bobbin bars intert
The line of bobbin is different；
The executing agency is located in casing, including transverse shifting guide rail, traverse gear, longitudinal movement rail, longitudinal direction biography
Dynamic device and spindle motor, longitudinal movement rail are vertical with transverse shifting guide rail；The spindle motor passes through motor guide runner
On transverse shifting guide rail, motor guide runner is connected with traverse gear；The transverse shifting guide rail passes through guide rail
Sliding block is arranged on longitudinal movement rail；The wire lever of spindle motor is towards bobbin bar；
The control terminal includes order management system, process management systems and control main frame, the order management system storage
Order number information, the corresponding technique information of process management systems storage order number, the technique information includes wire size information, order
Management system can communicate with process management systems；Control main frame includes：
Memory：Storage wire size information, the axle information of bobbin bar, the positional information of bobbin bar, different wire size bobbins are stored in
After bobbin bar, wire size information corresponding with bobbin bar, the positional information of spindle motor；
Computing unit：Calculate the horizontal and vertical movement step-length of spindle motor；
Actuating mechanism controls unit：The control signal that computing unit is calculated is received, is passed respectively with traverse gear and longitudinal direction
Dynamic device is connected；Control signal is fed back into traverse gear and longitudinal driving device；
Wire size identifying system also includes mobile device, is arranged on the bottom of coil holder casing；It is additionally provided with the coil holder platform multiple
Storage line groove.
2. wire size identifying system as claimed in claim 1, it is characterised in that：The control terminal also includes touch control terminal, if
Put on online pallet.
3. wire size identifying system as claimed in claim 1, it is characterised in that：On the coil holder platform, the region where bobbin groove
Inside it is provided with boss, the boss, position corresponding with bobbin groove is provided with aperture and bobbin slot aperture identical slotted eye.
4. wire size identifying system as claimed in claim 1, it is characterised in that：The executing agency includes the longitudinal direction of left and right two and moved
Dynamic guide rail, the two ends of transverse shifting guide rail are arranged on longitudinal movement rail by guide rail slide block respectively.
5. wire size identifying system as claimed in claim 1, it is characterised in that：The traverse gear includes horizontal stepping electricity
Machine and the horizontal transmission belt being connected with the output shaft of horizontal stepper motor, horizontal transmission belt and transverse shifting guide rail parallel, motor
Guide runner is connected with horizontal transmission belt；The longitudinal driving device includes longitudinal stepper motor and exported with longitudinal stepper motor
The connected longitudinal transmission belt of axle, longitudinal transmission belt is parallel with longitudinal movement rail, and transverse shifting guide rail is connected with longitudinal transmission belt；
Horizontal stepper motor and longitudinal stepper motor receive the control signal of actuating mechanism controls unit respectively.
6. wire size recognition methods, using the wire size identifying system described in claim 1, it is characterised in that：Memory records wire size
Information；Numbered for different bobbin bars, memory records the positional information and axostylus axostyle information of bobbin bar；The line of line will be wound
Axle is placed on bobbin bar, the deposit position of memory call wire；Obtain order number；According to order number, technique information is searched, is obtained
The wire size for the line that need to be searched, control terminal finds out the axostylus axostyle number and positional information of the bobbin of wire size storage；Actuating mechanism controls
At unit control spindle motor is moved to where target bobbin, wire lever ejects bobbin bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510560027.0A CN105069387B (en) | 2015-09-06 | 2015-09-06 | Wire size identifying system and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510560027.0A CN105069387B (en) | 2015-09-06 | 2015-09-06 | Wire size identifying system and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105069387A CN105069387A (en) | 2015-11-18 |
| CN105069387B true CN105069387B (en) | 2017-08-04 |
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ID=54498750
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510560027.0A Active CN105069387B (en) | 2015-09-06 | 2015-09-06 | Wire size identifying system and method |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106249517B (en) * | 2016-09-29 | 2019-04-19 | 长春理工大学 | One camera full view wire size identification device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101624761A (en) * | 2009-08-07 | 2010-01-13 | 浙江青本缝纫机有限公司 | Elastic yarn conveying device in multi-needle machine |
| CN204946018U (en) * | 2015-09-06 | 2016-01-06 | 青岛酷特智能股份有限公司 | Wire size recognition system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101464821B1 (en) * | 2011-06-30 | 2014-11-24 | 주식회사 썬스타 | Sewing Design Manufacturing Management Apparatus And Method |
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2015
- 2015-09-06 CN CN201510560027.0A patent/CN105069387B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101624761A (en) * | 2009-08-07 | 2010-01-13 | 浙江青本缝纫机有限公司 | Elastic yarn conveying device in multi-needle machine |
| CN204946018U (en) * | 2015-09-06 | 2016-01-06 | 青岛酷特智能股份有限公司 | Wire size recognition system |
Also Published As
| Publication number | Publication date |
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| CN105069387A (en) | 2015-11-18 |
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