CN105066077B - Heat conduction device - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及散热技术领域,特别是涉及导热装置。The invention relates to the technical field of heat dissipation, in particular to a heat conduction device.
背景技术Background technique
LED技术正日新月异的在进步,它的发光效率正在取得惊人的突破,价格也在不断的降低,随着LED技术的大规模推广,LED灯已在日常使用中逐渐替代传统的日光灯和白炽灯,LED灯具有能耗低、寿命长、绿色环保的优点,但LED灯也有着不可忽视的缺陷,其工作时会发出大量的热,如散热效果不佳,则将大幅缩减寿命,因此,为了进一步延长LED灯的使用寿命,降低LED灯的使用成本,要求LED灯必须具备极佳的散热性能。LED technology is improving with each passing day. Its luminous efficiency is making amazing breakthroughs, and its price is constantly decreasing. With the large-scale promotion of LED technology, LED lights have gradually replaced traditional fluorescent lamps and incandescent lamps in daily use. LED lights have the advantages of low energy consumption, long life, and environmental protection, but LED lights also have defects that cannot be ignored. When they work, they will emit a lot of heat. To prolong the service life of LED lamps and reduce the cost of using LED lamps, LED lamps must have excellent heat dissipation performance.
发明内容Contents of the invention
基于此,有必要针对现有散热装置的散热效果不佳的缺陷,提供一种散热效果佳的导热装置。Based on this, it is necessary to provide a heat conduction device with good heat dissipation effect for the defect of poor heat dissipation effect of the existing heat dissipation device.
一种导热装置,包括:A heat conduction device, comprising:
基座,所述基座包括一体成型的安装面、支撑壁和底板,所述支撑壁分别与所述安装面、所述底板连接,形成一散热腔,所述支撑壁开设有若干通风口;及The base, the base includes an integrally formed installation surface, a support wall and a bottom plate, the support walls are respectively connected to the installation surface and the bottom plate to form a cooling cavity, and the support wall is provided with a number of ventilation openings; and
设置于散热腔内的导热板和散热片,所述导热板抵接于所述安装面,所述导热板具有若干通道,每一所述通道分别与所述支撑壁的一所述通风口对齐,所述散热片连接于所述导热板,所述导热板设置有多个空心泡,所述空心泡内装设有冷却液;The heat conduction plate and the heat sink arranged in the heat dissipation cavity, the heat conduction plate abuts against the installation surface, the heat conduction plate has several channels, and each of the channels is respectively aligned with one of the ventilation openings of the support wall , the heat sink is connected to the heat conduction plate, the heat conduction plate is provided with a plurality of hollow cells, and a cooling liquid is installed in the hollow cells;
所述通道水平设置,所述通道具有弯折部,所述通道具有圆弧形的弯折部。The channel is arranged horizontally, the channel has a bent part, and the channel has a circular arc-shaped bent part.
在一个实施例中,所述导热板内部具有导热腔,所述导热腔与所述通道连通。In one embodiment, the heat conduction plate has a heat conduction cavity inside, and the heat conduction cavity communicates with the channel.
在一个实施例中,所述导热板具有第一表面和第二表面,所述第一表面抵接于所述安装面,所述散热片连接于所述第二表面。In one embodiment, the heat conducting plate has a first surface and a second surface, the first surface abuts against the installation surface, and the heat sink is connected to the second surface.
上述导热装置,具有良好的导热性能,通过导热板的通道可迅速将基座及基座的安装面的热量导出,具有良好的散热性能。The above-mentioned heat conduction device has good heat conduction performance, and the heat of the base and the mounting surface of the base can be quickly exported through the channel of the heat conduction plate, and has good heat dissipation performance.
附图说明Description of drawings
图1为本发明一个实施例的导热装置的剖面结构示意图;Fig. 1 is a schematic cross-sectional structure diagram of a heat conduction device according to an embodiment of the present invention;
图2为本发明另一个实施例的导热装置的立体分解示意图;2 is a three-dimensional exploded schematic diagram of a heat conduction device according to another embodiment of the present invention;
图3为本发明一个实施例的基座的剖面结构示意图;Fig. 3 is a schematic cross-sectional structure diagram of a base according to an embodiment of the present invention;
图4为本发明一个实施例的基座的另一方向的剖面结构示意图;Fig. 4 is a schematic cross-sectional structure diagram of another direction of a base according to an embodiment of the present invention;
图5为本发明另一个实施例的基座的剖面结构示意图。Fig. 5 is a schematic cross-sectional structure diagram of a base according to another embodiment of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the associated drawings. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “disposed on” another element, it may be directly on the other element or there may also be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for purposes of illustration only and are not intended to represent the only embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terminology used herein in the description of the present invention is only for the purpose of describing specific embodiments, and is not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
例如,一种导热装置,包括:基座,所述基座包括一体成型的安装面、支撑壁和底板,所述支撑壁分别与所述安装面、所述底板连接,形成一散热腔,所述支撑壁开设有若干通风口;及设置于散热腔内的导热板和散热片,所述导热板抵接于所述安装面,所述导热板具有若干通道,每一所述通道分别与所述支撑壁的一所述通风口对齐,所述散热片连接于所述导热板。For example, a heat conduction device includes: a base, the base includes an integrally formed installation surface, a support wall and a bottom plate, the support walls are respectively connected with the installation surface and the bottom plate to form a heat dissipation cavity, the The support wall is provided with a number of ventilation openings; and a heat conducting plate and a cooling fin arranged in the heat dissipation cavity, the heat conducting plate abuts against the installation surface, the heat conducting plate has several channels, and each of the channels is respectively connected to the One of the air vents of the supporting wall is aligned, and the heat sink is connected to the heat conducting plate.
如图1所示,本发明一较佳实施例的导热装置20,包括:As shown in Figure 1, a heat conduction device 20 according to a preferred embodiment of the present invention includes:
基座100,所述基座100包括一体成型的安装面110、支撑壁120和底板130,所述安装面110、支撑壁120和底板130连接,请参考图2与图3,所述安装面110、支撑壁120和底板130连接,且内部形成散热腔190,所述支撑壁120开设有若干通风口121。The base 100, the base 100 includes an integrally formed installation surface 110, a support wall 120 and a bottom plate 130, the installation surface 110, the support wall 120 and the bottom plate 130 are connected, please refer to Figure 2 and Figure 3, the installation surface 110 , the support wall 120 is connected to the bottom plate 130 , and a cooling chamber 190 is formed inside, and the support wall 120 is provided with a plurality of vents 121 .
如图1所示,所述散热腔190内设置有导热板410和散热片420,所述导热板410抵接于所述安装面110,所述导热板410具有若干通道430,每一所述通道430分别与所述支撑壁120的一所述通风口121对齐,即每一通道对应一个通风口,所述散热片420连接于所述导热板410。通过导热板410和散热片420可迅速将安装面110上的热量导出,具有良好的散热效果。As shown in FIG. 1 , a heat conduction plate 410 and a heat sink 420 are arranged in the heat dissipation chamber 190, the heat conduction plate 410 abuts against the installation surface 110, and the heat conduction plate 410 has several channels 430, each of which The channels 430 are respectively aligned with one of the vents 121 of the supporting wall 120 , that is, each channel corresponds to one vent, and the heat sink 420 is connected to the heat conducting plate 410 . The heat on the installation surface 110 can be quickly dissipated through the heat conducting plate 410 and the heat sink 420 , which has a good heat dissipation effect.
本发明的导热装置20适用于各种发热设备,对发热设备进行导热,提高该发热设备的散热效率,延长其使用寿命,例如,安装面110上安装发热设备,导热装置20对发热设备进行导热并散热,下面以导热装置20应用到LED灯中对本发明做进一步阐述,应该理解都是,本发明的导热装置不应仅限定于在LED灯中使用。The heat conduction device 20 of the present invention is applicable to various heating devices, conducts heat to the heat generating devices, improves the heat dissipation efficiency of the heat generating devices, and prolongs its service life. And dissipate heat, the following will further explain the present invention by applying the heat conduction device 20 to LED lamps. It should be understood that the heat conduction device of the present invention should not be limited to use in LED lamps.
本发明的导热装置又一个例子,如图2所示,一种导热装置10,其包括:Yet another example of the heat conduction device of the present invention, as shown in FIG. 2, a heat conduction device 10, which includes:
基座100,所述基座100包括一体成型的安装面110、支撑壁120和底板130,所述安装面110、支撑壁120和底板130连接,请参考图3,内部形成散热腔190,所述支撑壁120开设有若干通风口121,所述安装面110沿所述安装面110的径向外侧延伸形成扣合部111。The base 100, the base 100 includes an integrally formed installation surface 110, a support wall 120 and a bottom plate 130, the installation surface 110, the support wall 120 and the bottom plate 130 are connected, please refer to FIG. 3, and a heat dissipation cavity 190 is formed inside, so The supporting wall 120 defines a plurality of ventilation openings 121 , and the mounting surface 110 extends radially outside the mounting surface 110 to form a fastening portion 111 .
灯罩200,如图3所示,所述灯罩200扣合于所述基座100的扣合部111。The lampshade 200 , as shown in FIG. 3 , the lampshade 200 is fastened to the fastening portion 111 of the base 100 .
灯体300,所述灯体300包括基板310、LED灯珠320和连接件330,所述基板310安装于所述安装面110上,所述LED灯珠320通过连接件330依次连接。此时由于灯体300的设计,该导热装置10还能够实现发光的效果。The lamp body 300 , the lamp body 300 includes a substrate 310 , LED lamp beads 320 and connectors 330 , the substrate 310 is installed on the installation surface 110 , and the LED lamp beads 320 are sequentially connected through the connectors 330 . At this time, due to the design of the lamp body 300 , the heat conduction device 10 can also achieve the effect of emitting light.
如图3、图5所示,所述散热腔190内设置有导热板410和散热片420,所述导热板410抵接于所述安装面110,所述导热板410具有若干通道430,每一所述通道430与所述支撑壁120的一所述通风口121对齐,所述散热片420连接于所述导热板410。As shown in Fig. 3 and Fig. 5, a heat conduction plate 410 and a heat dissipation fin 420 are arranged in the heat dissipation cavity 190, the heat conduction plate 410 abuts against the installation surface 110, and the heat conduction plate 410 has several channels 430, each A channel 430 is aligned with a vent 121 of the support wall 120 , and the heat sink 420 is connected to the heat conducting plate 410 .
散热件500,所述散热件500穿设于所述底板130,并至少部分设置于所述散热腔190内,具体应用中,例如,所述散热件500的一端穿过所述底板130设置在散热腔190内,另一端外露于所述底板130并安装在墙壁内,通过墙壁将散热腔190内的热量排出;又如,所述散热件500一端穿过所述底板130设置在散热腔190内,另一端外露于所述底板130与外部空气接触,散热件500通过空气将散热腔190内的热量导出。The heat dissipation element 500, the heat dissipation element 500 passes through the bottom plate 130, and is at least partially disposed in the heat dissipation chamber 190. In a specific application, for example, one end of the heat dissipation element 500 passes through the bottom plate 130 and is disposed on the In the heat dissipation cavity 190, the other end is exposed to the bottom plate 130 and installed in the wall, and the heat in the heat dissipation cavity 190 is discharged through the wall; as another example, one end of the heat dissipation element 500 passes through the bottom plate 130 and is installed in the heat dissipation cavity 190 The other end is exposed on the bottom plate 130 and is in contact with the outside air, and the heat dissipation element 500 conducts the heat in the heat dissipation chamber 190 through the air.
导热板410可有效的吸收灯体300的热量,导热板410将吸收的热量集中,并通过通道430将热量排出,另一方面,与导热板410连接的散热片420增大了散热面积,与散热片420连接的散热件500进一步提高散热片420的散热效率,安装使用时,可将散热件500安装于墙壁内,散热件500可将热量传递到墙壁,使得LED灯10的热量得到进一步散发,提高了散热效率,使得散热效果更佳。The heat conduction plate 410 can effectively absorb the heat of the lamp body 300. The heat conduction plate 410 concentrates the absorbed heat and discharges the heat through the channel 430. On the other hand, the heat sink 420 connected to the heat conduction plate 410 increases the heat dissipation area, and The heat sink 500 connected to the heat sink 420 further improves the heat dissipation efficiency of the heat sink 420. When installed and used, the heat sink 500 can be installed in the wall, and the heat sink 500 can transfer heat to the wall, so that the heat of the LED lamp 10 can be further dissipated. , improve the heat dissipation efficiency, and make the heat dissipation effect better.
例如,所述散热件500为散热管,散热管分别与散热腔190内部、散热腔190外部空气连通,散热管可使散热腔190内的热空气与散热腔190外部的空气进行流通、交换,同时,散热管可将散热腔190的热量传递到外部,例如,所述散热管为散热铜管,散热铜管具有良好的导热性能,可快速将散热腔190内的热量导出。For example, the heat dissipation element 500 is a heat dissipation pipe, and the heat dissipation pipe communicates with the inside of the heat dissipation chamber 190 and the air outside the heat dissipation chamber 190, and the heat dissipation pipe can circulate and exchange the hot air in the heat dissipation chamber 190 with the air outside the heat dissipation chamber 190, At the same time, the heat dissipation pipe can transfer the heat of the heat dissipation chamber 190 to the outside, for example, the heat dissipation pipe is a heat dissipation copper pipe, and the heat dissipation copper pipe has good heat conduction performance, and can quickly dissipate the heat in the heat dissipation chamber 190 .
为了使导热板410的热量更集中,更有序的排出,如图3、图4所示,所述导热板410内部具有导热腔419,所述导热腔419与所述通道430连通,导热腔419可使得热量可迅速从导热板410上集中到导热腔419,集中的热空气通过导热腔419经由通道430排出到通风口121外,例如,所述导热腔419设置于所述导热板410的中部,使得热空气可更为均匀的集中在导热腔419,例如,所述导热腔419形状为圆形,更有利于热量的集中,多个通道430呈放射形绕所述导热腔419的圆周分布,这样,热空气便可从多个方向排出,从而避免热空气堵塞,而导致排出不及时。In order to make the heat of the heat conduction plate 410 more concentrated and discharged in a more orderly manner, as shown in Figure 3 and Figure 4, the heat conduction plate 410 has a heat conduction cavity 419 inside, and the heat conduction cavity 419 communicates with the channel 430, and the heat conduction cavity 419 can make the heat can be quickly concentrated from the heat conduction plate 410 to the heat conduction cavity 419, and the concentrated hot air is discharged to the outside of the vent 121 through the heat conduction cavity 419 through the channel 430. For example, the heat conduction cavity 419 is arranged on the heat conduction plate 410 The middle part, so that hot air can be more evenly concentrated in the heat conduction chamber 419, for example, the heat conduction chamber 419 is circular in shape, which is more conducive to the concentration of heat, and a plurality of channels 430 are radially around the circumference of the heat conduction chamber 419 Distributed, so that hot air can be discharged from multiple directions, so as to avoid the blockage of hot air, resulting in untimely discharge.
例如,所述通风口121设置为方形,则通道430设置为与通风口121匹配的方形,又如,所述通风口121设置为圆形,则通道430设置为与通风口121匹配的圆形。For example, if the vent 121 is set as a square, then the channel 430 is set as a square matching the vent 121; for another example, if the vent 121 is set as a circle, then the channel 430 is set as a circle matching the vent 121 .
在一个实施例中,所述导热板410具有第一表面和第二表面,所述第一表面抵接于所述安装面110,所述散热片420连接于所述第二表面,这样,导热板410可将安装面110上灯体300的热量迅速传递到散热片420上,使得热量可以快速排出。In one embodiment, the heat conduction plate 410 has a first surface and a second surface, the first surface abuts against the installation surface 110, and the heat sink 420 is connected to the second surface, so that heat conduction The plate 410 can quickly transfer the heat of the lamp body 300 on the installation surface 110 to the heat sink 420, so that the heat can be discharged quickly.
具体地,所述基板310通过螺钉与所述安装面110固定连接。Specifically, the substrate 310 is fixedly connected to the installation surface 110 by screws.
为了进一步加强散热效果,快速将灯体300的热量导出,所述基板310与所述安装面110之间设置有硅胶层,所述硅胶层具有良好的导热性能,可迅速将基板310上LED灯珠320发出的热量通过硅胶层传递到安装面110,进而通过导热板410吸收热量,将热量散发,所述硅胶层厚度设置为1.2mm~1.8mm,具体来说,硅胶层厚度太厚容易导致热传递效率降低,硅胶层厚度太薄无法充分填补基板310与所述安装面110之间的间隙,同样导致热传递效率不高,优选的,所述硅胶层厚度为1.5mm。这样,既能够迅速传热,又不至于由于硅胶层太厚容易导致热传递效率降低。In order to further enhance the heat dissipation effect and quickly dissipate the heat of the lamp body 300, a silica gel layer is provided between the substrate 310 and the installation surface 110. The heat emitted by the beads 320 is transferred to the installation surface 110 through the silica gel layer, and then the heat is absorbed by the heat conducting plate 410 to dissipate the heat. The thickness of the silica gel layer is set at 1.2 mm to 1.8 mm. The heat transfer efficiency is reduced, and the thickness of the silica gel layer is too thin to fully fill the gap between the substrate 310 and the installation surface 110 , which also leads to low heat transfer efficiency. Preferably, the thickness of the silica gel layer is 1.5 mm. In this way, heat can be transferred rapidly, and the heat transfer efficiency will not be lowered due to too thick silica gel layer.
为进一步提高所述导热板410与所述散热片420的热交换效率,提高散热效率,所述散热片420插设于所述导热板410,这样散热片420可充分与导热板410接触,吸收所述导热板410的热量,散热片420吸收了导热板410的热量后将热量散发,从而使灯体300的热量可迅速排出,例如,所述散热片420插设于所述导热板410的部分与所述散热片420设置在导热板410外部的部分的比例为1:2,即散热片420受热面积与散热面积之比为1:2,可使得散热效率更高,同时保证导热板410与散热片420的热交换效率。In order to further improve the heat exchange efficiency between the heat conduction plate 410 and the heat dissipation fin 420, and improve the heat dissipation efficiency, the heat dissipation fin 420 is inserted into the heat conduction plate 410, so that the heat dissipation fin 420 can fully contact the heat conduction plate 410 and absorb The heat of the heat conduction plate 410, the heat sink 420 absorbs the heat of the heat conduction plate 410 and dissipates the heat, so that the heat of the lamp body 300 can be quickly discharged. For example, the heat sink 420 is inserted in the heat conduction plate 410 The ratio of the heat sink 420 to the portion outside the heat conduction plate 410 is 1:2, that is, the ratio of the heat receiving area of the heat sink 420 to the heat dissipation area is 1:2, which can make the heat dissipation efficiency higher, and at the same time ensure that the heat conduction plate 410 The heat exchange efficiency with the heat sink 420.
具体来说,所述散热片420竖直插设于所述导热板410,散热片420之间平行设置,为了增加所述散热片420与所述导热板410的接触面积,提高热交换效率,所述散热片420倾斜插设于所述导热板410,例如,所述散热片420与所述导热板410之间的倾斜角为20°~60°,优选的,所述散热片420与所述导热板410之间的倾斜角为40°。Specifically, the heat sink 420 is vertically inserted into the heat conduction plate 410, and the heat sink 420 is arranged in parallel. In order to increase the contact area between the heat sink 420 and the heat conduction plate 410 and improve heat exchange efficiency, The heat sink 420 is obliquely inserted into the heat conduction plate 410, for example, the inclination angle between the heat sink 420 and the heat conduction plate 410 is 20°-60°, preferably, the heat sink 420 and the heat conduction plate 410 The inclination angle between the heat conducting plates 410 is 40°.
在一个实施例中,如图3所示,所述通道430水平设置,例如,所述通道430围绕所述导热腔419水平设置,便于热空气迅速通过通道430排出,较快气流流通速度,提高热交换效率;又如,为了增加导热板410与空气的接触面积,使得热量交换更全面,如图5所示,所述通道430具有弯折部431,例如,所述通道430在水平方向上具有弯折部431,或者,所述通道430在竖直方向上具有弯折部431,通道430的弯折部431使得通道430在水平方向上和竖直方向上弯折,具有弯折部431的通道430增加了通道430的长度,增加了导热板410内部与空气的接触面积,增加了热交换的总量,使得散热效果更佳。In one embodiment, as shown in FIG. 3, the channel 430 is arranged horizontally. For example, the channel 430 is arranged horizontally around the heat conduction cavity 419, so that hot air can be quickly discharged through the channel 430, and the airflow velocity is faster, which improves Heat exchange efficiency; another example, in order to increase the contact area between the heat conducting plate 410 and the air, so that the heat exchange is more comprehensive, as shown in Figure 5, the channel 430 has a bent portion 431, for example, the channel 430 is in the horizontal direction There is a bending part 431, or, the channel 430 has a bending part 431 in the vertical direction, and the bending part 431 of the channel 430 makes the channel 430 bend in the horizontal direction and the vertical direction, and has a bending part 431 The channel 430 increases the length of the channel 430, increases the contact area between the inside of the heat conducting plate 410 and the air, increases the total amount of heat exchange, and makes the heat dissipation effect better.
具体来说,通道430的弯折部431可增加导热板410与空气的接触面积,但弯折部431却使得空气流通速度下降,使得散热效果提高不明显,为进一步加强空气流通速度,请再次参见图5,所述通道430具有圆弧形的弯折部431,圆弧形的弯折部431使得空气流通更为流畅,加快了空气流通速度,即可增加导热板410与空气的接触面积,也使得空气流通速度的到提升,进一步提高了热交换效率;例如,为了更进一步增加导热板410与空气的接触面积,所述通道430内部具有曲面波纹,所述曲面波纹增加了通道430内壁的面积,使得导热板410与空气的接触面积增加,进一步增强导热板410与空气的热交换效果。为了加快空气流通,又如,所述通道430内部设置微型风扇。Specifically, the bent portion 431 of the channel 430 can increase the contact area between the heat conduction plate 410 and the air, but the bent portion 431 reduces the air circulation speed, so that the heat dissipation effect is not significantly improved. In order to further enhance the air circulation speed, please again Referring to FIG. 5 , the channel 430 has an arc-shaped bent portion 431 , the arc-shaped bent portion 431 makes the air circulation smoother, speeds up the air circulation speed, and increases the contact area between the heat conduction plate 410 and the air. , which also increases the air circulation speed and further improves the heat exchange efficiency; The area of the heat conduction plate 410 increases the contact area with the air, further enhancing the heat exchange effect between the heat conduction plate 410 and the air. In order to speed up the air circulation, as another example, a micro fan is arranged inside the channel 430 .
如图3、图5所示,所述导热板410包括依次连接的第一导热层411、第二导热层412和第三导热层413,所述第一导热层411抵接于所述安装面110,所述散热片420连接于所述第三导热层413,所述第一导热层411与安装面110连接,所述第三导热层413与散热片420连接,例如,第一导热层411、第二导热层412和第三导热层413通过一体锻造连接,例如,第一导热层411、第二导热层412和第三导热层413通过焊接连接。As shown in FIG. 3 and FIG. 5 , the heat conduction plate 410 includes a first heat conduction layer 411 , a second heat conduction layer 412 and a third heat conduction layer 413 sequentially connected, and the first heat conduction layer 411 abuts against the installation surface. 110, the heat sink 420 is connected to the third heat conduction layer 413, the first heat conduction layer 411 is connected to the mounting surface 110, the third heat conduction layer 413 is connected to the heat sink 420, for example, the first heat conduction layer 411 , The second heat conduction layer 412 and the third heat conduction layer 413 are connected by integral forging, for example, the first heat conduction layer 411 , the second heat conduction layer 412 and the third heat conduction layer 413 are connected by welding.
例如,所述第一导热层411包括如下质量份的各组分:For example, the first heat conducting layer 411 includes the following components in parts by mass:
铜85份~90份、铝3份~3.5份、镁2份~2.5份、镍0.5份~0.8份、铁0.3份~0.5份、钒2.5份~4.5份、锰0.2份~0.4份、钛0.6份~0.8份、铬0.7份~0.8份、钒0.6份~0.8份、硅1.2份~15份和石墨烯0.5份~2份。85-90 parts of copper, 3-3.5 parts of aluminum, 2-2.5 parts of magnesium, 0.5-0.8 parts of nickel, 0.3-0.5 parts of iron, 2.5-4.5 parts of vanadium, 0.2-0.4 parts of manganese, titanium 0.6-0.8 parts, 0.7-0.8 parts of chromium, 0.6-0.8 parts of vanadium, 1.2-15 parts of silicon, and 0.5-2 parts of graphene.
首先,上述第一导热层411含有85份~90份的铜(Cu)可以使第一导热层411的具有较好的吸热能。当铜的质量份为85份~90份时,第一导热层411的热传导系数可以达到355W/mK以上,可以快速地将LED灯10产生的热量吸走,进而使热量均匀地分散在第一导热层411整体的结构上,以防止热量在灯体300与第一导热层411之间的接触位置上积累,造成局部过热现象的产生。而且,第一导热层411的密度小于纯铜的密度,这样可以有效地减轻第一导热层411的重量,更利于安装制造,同时也极大地降低了成本。其中,热传导系数的定义为:每单位长度、每K,可以传送多少W的能量,单位为W/mK,其中“W”指热功率单位,“m”代表长度单位米,而“K”为绝对温度单位,该数值越大说明吸热性能越好。此外,通过添加0.5份~2份的石墨烯,可以有效地提高其热传导系数,进而提高所述第一导热层411的吸热性能。Firstly, the above-mentioned first heat conducting layer 411 contains 85-90 parts of copper (Cu), so that the first heat conducting layer 411 has better heat absorption energy. When the mass part of copper is 85 to 90 parts, the thermal conductivity of the first heat conducting layer 411 can reach more than 355W/mK, which can quickly absorb the heat generated by the LED lamp 10, and then evenly disperse the heat in the first heat conducting layer 411. The overall structure of the heat conduction layer 411 is to prevent heat from accumulating at the contact position between the lamp body 300 and the first heat conduction layer 411 , causing local overheating. Moreover, the density of the first heat conduction layer 411 is lower than that of pure copper, which can effectively reduce the weight of the first heat conduction layer 411 , which is more convenient for installation and manufacture, and also greatly reduces the cost. Among them, the definition of thermal conductivity is: per unit length, per K, how many W of energy can be transmitted, the unit is W/mK, where "W" refers to the thermal power unit, "m" represents the length unit meter, and "K" is The absolute temperature unit, the larger the value, the better the heat absorption performance. In addition, by adding 0.5-2 parts of graphene, the thermal conductivity thereof can be effectively improved, thereby improving the heat absorption performance of the first heat-conducting layer 411 .
其次,第一导热层411含有质量份为3份~3.5份的铝、2份~2.5份的镁、0.5份~0.8份的镍、铁0.3份~0.5份的铁、2.5份~4.5份的钒、0.2份~0.4份的锰、0.6份~0.8份的钛、0.7份~0.8份的铬以及0.6份~0.8份的钒。相对于纯铜材质,第一导热层411的延展性能、韧性、强度以及耐高温性能均大大得到改善,且不易烧结;这样,就可以防止LED灯10产生的高温对第一导热层411造成损坏,并且,具有较好的延展性能、韧性以及强度也可以防止第一导热层411在安装所述灯体300时受到过大应力而导致变形。其中,第一导热层411含有质量份为0.5份~0.8份的镍(Ni),可以提高第一导热层411的耐高温性能。又如,第一导热层411含有质量份为1.5份~4.5份的钒(V)可以抑制第一导热层411晶粒长大,获得较均匀细小的晶粒组织,以减小第一导热层411的脆性,改善第一导热层411整体的力学性能,以提高韧性和强度。又如,第一导热层411含有质量份为0.6份~0.8份的钛(Ti),可以使得第一导热层411的晶粒微细化,以提高第一导热层411的延展性能。Secondly, the first heat conduction layer 411 contains 3-3.5 parts by mass of aluminum, 2-2.5 parts of magnesium, 0.5-0.8 parts of nickel, 0.3-0.5 parts of iron, 2.5-4.5 parts of Vanadium, 0.2-0.4 parts of manganese, 0.6-0.8 parts of titanium, 0.7-0.8 parts of chromium and 0.6-0.8 parts of vanadium. Compared with the pure copper material, the ductility, toughness, strength and high temperature resistance of the first heat conduction layer 411 are greatly improved, and it is not easy to sinter; in this way, the high temperature generated by the LED lamp 10 can prevent the first heat conduction layer 411 from being damaged. , and having better ductility, toughness and strength can also prevent the first heat conducting layer 411 from being deformed due to excessive stress when the lamp body 300 is installed. Wherein, the first heat conduction layer 411 contains nickel (Ni) in an amount of 0.5-0.8 parts by mass, which can improve the high temperature resistance of the first heat conduction layer 411 . As another example, the first heat conduction layer 411 contains 1.5-4.5 parts by mass of vanadium (V), which can inhibit the grain growth of the first heat conduction layer 411 and obtain a relatively uniform and fine grain structure, so as to reduce the size of the first heat conduction layer. The brittleness of 411 improves the overall mechanical properties of the first heat conducting layer 411 to increase toughness and strength. As another example, the first heat conduction layer 411 contains 0.6-0.8 parts by mass of titanium (Ti), which can make the crystal grains of the first heat conduction layer 411 finer, so as to improve the ductility of the first heat conduction layer 411 .
最后,第一导热层411还包括质量份为1.2份~15份的硅(Si),当第一导热层411含有适量的硅时,可以在不影响第一导热层411吸热性能的前提下,有效提升第一导热层411的硬度与耐磨度。但是,经多次理论分析和实验佐证发现,当第一导热层411中硅的质量太多,例如质量百分比超过15份以上时,会使第一导热层411的外表分布黑色粒子,且延展性能降低,不利于第一导热层411的生产成型。Finally, the first heat conducting layer 411 also includes 1.2-15 parts by mass of silicon (Si). When the first heat conducting layer 411 contains an appropriate amount of silicon, it can , effectively improving the hardness and wear resistance of the first heat conducting layer 411 . However, after many times of theoretical analysis and experimental evidence, it is found that when the mass of silicon in the first heat conduction layer 411 is too much, for example, when the mass percentage exceeds 15 parts, black particles will be distributed on the surface of the first heat conduction layer 411, and the ductility decrease, which is not conducive to the production and molding of the first heat conducting layer 411 .
例如,导热板410设置有多个空心泡,例如,所述第一导热层411设置有多个空心泡,所述空心泡内装设有冷却液,例如,所述冷却液为水,水具有较大的比热容,是天然良好的导热物质,可提高导热板410的散热效率,又如,所述冷却液为乙醇,乙醇具有良好的吸热性能,使得导热板410可快速吸热,将灯体300的热量导出。For example, the heat conduction plate 410 is provided with a plurality of hollow cells, for example, the first heat conduction layer 411 is provided with a plurality of hollow cells, and the hollow cells are equipped with a cooling liquid, for example, the cooling liquid is water, and the water has relatively Large specific heat capacity is a natural and good heat-conducting substance, which can improve the heat dissipation efficiency of the heat-conducting plate 410. For another example, the cooling liquid is ethanol, which has good heat-absorbing performance, so that the heat-conducting plate 410 can quickly absorb heat, and the lamp body 300 heat exports.
例如,所述第二导热层412包括如下质量份的各组分:For example, the second heat conducting layer 412 includes the following components in parts by mass:
铜70份~75份、铝25份~35份、镁0.6份~0.9份、锰0.1份~0.4份、钛0.1份~0.4份、铬0.1份~0.2份、钒0.1份~0.2份、硅0.5份~0.7份和石墨烯0.2份~0.3份。70-75 parts of copper, 25-35 parts of aluminum, 0.6-0.9 parts of magnesium, 0.1-0.4 parts of manganese, 0.1-0.4 parts of titanium, 0.1-0.2 parts of chromium, 0.1-0.2 parts of vanadium, silicon 0.5-0.7 parts and 0.2-0.3 parts of graphene.
首先,上述第二导热层412含有质量份为70份~75份的铜以及25份~35份的铝,可以使得第二导热层412的热传导系数保持在310W/mK~340W/mK,以保证第二导热层412可以将由第一导热层411吸收的所述LED灯10产生的热量快速地传递给第三导热层413,进而防止热量在第二导热层412上堆积,造成局部过热现象产生。相对于现有技术,单纯地采用价格较昂贵且质量较大的铜,上述第二导热层412既可以保证快速将吸热层的热量传递给第三导热层413,又具有质量较轻、便于安装铸造、价格较低廉的优点。同时,相对于现有技术,单纯地采用散热效果较差的铝合金,上述第二导热层412具有更佳的传热性能。First, the second heat conduction layer 412 contains 70-75 parts by mass of copper and 25-35 parts by mass of aluminum, so that the thermal conductivity of the second heat conduction layer 412 can be maintained at 310W/mK-340W/mK to ensure The second heat conduction layer 412 can quickly transfer the heat generated by the LED lamp 10 absorbed by the first heat conduction layer 411 to the third heat conduction layer 413 , thereby preventing heat from accumulating on the second heat conduction layer 412 and causing local overheating. Compared with the prior art, simply using expensive and high-quality copper, the above-mentioned second heat-conducting layer 412 can not only ensure that the heat of the heat-absorbing layer is transferred to the third heat-conducting layer 413 quickly, but also has the advantages of light weight and convenient Advantages of installation casting and lower price. At the same time, compared with the prior art, simply using aluminum alloy with poor heat dissipation effect, the above-mentioned second heat conduction layer 412 has better heat transfer performance.
其次,通过加入0.2份~0.3份的石墨烯,可以极大地提高所述第二导热层412的导热性能,更好地将从第一导热层411传递过来的热量传递给第三导热层413。Secondly, by adding 0.2-0.3 parts of graphene, the thermal conductivity of the second heat conducting layer 412 can be greatly improved, and the heat transferred from the first heat conducting layer 411 can be better transferred to the third heat conducting layer 413 .
最后,第二导热层412含有质量份为0.6份~0.9份的镁、0.1份~0.4份的锰、0.1份~0.4份的钛、0.1份~0.2份的铬、0.1份~0.2份的钒和0.5份~0.7份的硅,从而改善了第二导热层412的机械性能和耐高温性能,如,机械性能包括但不局限于屈服强度、抗拉强度。例如,第二导热层412含有质量份为0.6份~0.9份的镁,可以在一定程度上赋予第二导热层412屈服强度和抗拉强度,由于在制造过程中,需要将第二导热层412整体冲压一体成型,这就需要第二导热层412具有较强的屈服强度,以防止第二导热层412在加工过程中受到过大冲压应力产生不可逆形变,进而确保散热板的正常散热性能,例如,所述通道430贯穿设置在第二导热层412,可使得第二导热层412在进行钻通道430时,较强的屈服强度和抗拉强度使得第二导热层412不易产生不规则形变和断裂,使得加工成本得到控制。当镁的相对质量过低时,如,质量份小于0.8份时,不能充分确保第二导热层412的屈服强度满足要求,然而,当镁的相对质量过高时,例如质量份大于1.2份时,又会使得第二导热层412的延展性能和导热性能急速下降。例如,第二导热层412含有质量份为0.2份~0.8份的铁,可以赋予第二导热层412较高的耐高温性能和耐高温机械性能,利于第二导热层412的加工铸造。Finally, the second heat conducting layer 412 contains 0.6-0.9 parts by mass of magnesium, 0.1-0.4 parts of manganese, 0.1-0.4 parts of titanium, 0.1-0.2 parts of chromium, and 0.1-0.2 parts of vanadium and 0.5-0.7 parts of silicon, so as to improve the mechanical properties and high temperature resistance properties of the second heat conducting layer 412, for example, the mechanical properties include but not limited to yield strength and tensile strength. For example, the second heat conduction layer 412 contains 0.6-0.9 parts by mass of magnesium, which can give the second heat conduction layer 412 yield strength and tensile strength to a certain extent, because in the manufacturing process, the second heat conduction layer 412 needs to be The overall stamping is integrally formed, which requires the second heat conduction layer 412 to have a strong yield strength to prevent the second heat conduction layer 412 from being irreversibly deformed by excessive stamping stress during processing, thereby ensuring the normal heat dissipation performance of the heat sink, for example The passage 430 is arranged through the second heat conduction layer 412, so that when the second heat conduction layer 412 is drilling the passage 430, the stronger yield strength and tensile strength make the second heat conduction layer 412 less prone to irregular deformation and fracture , making the processing cost under control. When the relative mass of magnesium is too low, such as when the mass part is less than 0.8 parts, the yield strength of the second heat conducting layer 412 cannot be fully guaranteed to meet the requirements; however, when the relative mass of magnesium is too high, such as when the mass part is greater than 1.2 parts , and the ductility and thermal conductivity of the second heat-conducting layer 412 will drop sharply. For example, the second heat-conducting layer 412 contains 0.2-0.8 parts by mass of iron, which can endow the second heat-conducting layer 412 with higher high-temperature resistance and high-temperature-resistant mechanical properties, which is beneficial to the processing and casting of the second heat-conducting layer 412 .
例如,所述第三导热层413包括如下质量份的各组分:For example, the third heat conducting layer 413 includes the following components in parts by mass:
铝90份~96份、硅8.5份~10.5份、镁0.5份~0.7份、铜1.0份~1.5份、铁0.4份~0.7份、锰0.3份~0.6份、钛0.1份~0.2份、铬0.1份~0.2份、钒0.1份~0.2份和石墨烯12份~15份。90-96 parts of aluminum, 8.5-10.5 parts of silicon, 0.5-0.7 parts of magnesium, 1.0-1.5 parts of copper, 0.4-0.7 parts of iron, 0.3-0.6 parts of manganese, 0.1-0.2 parts of titanium, chromium 0.1-0.2 parts, 0.1-0.2 parts of vanadium and 12-15 parts of graphene.
首先,上述第三导热层413含有质量份为90份~96份的铝,可以使得第三导热层413的热传导系数保持在230W/mK~250W/mK,当LED灯10产生的热量经过第一导热层411以及第二导热层412部分散热后,剩余的热量传递给第三导热层413时,第三导热层413可以确保将这些剩余的热量被均匀地传递到散热片420,进而防止热量在第三导热层413上堆积,造成局部过热现象。Firstly, the above-mentioned third heat conduction layer 413 contains 90-96 parts by mass of aluminum, which can keep the thermal conductivity of the third heat conduction layer 413 at 230W/mK-250W/mK. When the heat generated by the LED lamp 10 passes through the first After the heat conduction layer 411 and the second heat conduction layer 412 partially dissipate heat, when the remaining heat is transferred to the third heat conduction layer 413, the third heat conduction layer 413 can ensure that the remaining heat is evenly transferred to the heat sink 420, thereby preventing the heat from being transferred to the heat sink 420. Accumulation on the third heat conducting layer 413 causes local overheating.
其次,通过加入12份~15的石墨烯,可以有效地提高所述第三导热层413的散热性能,进而可以将从所述第二导热层412传递而来的热量快速地传递到散热片420上。Secondly, by adding 12 parts to 15 parts of graphene, the heat dissipation performance of the third heat conducting layer 413 can be effectively improved, and the heat transferred from the second heat conducting layer 412 can be quickly transferred to the heat sink 420 superior.
最后,第三导热层413含有质量份为8.5份~10.5份的硅、0.5份~0.7份的镁、1.0份~1.5份的铜、0.4份~0.7份的铁、0.3份~0.6份的锰、0.1份~0.2份的钛、0.1份~0.2份的铬及0.1份~0.2份的钒,可以极大地改善第三导热层413的散热性能。例如,第三导热层413含有质量份为8.5份~10.5份的硅和1.0份~1.5份的铜,可以确保第三导热层413具有良好机械性能和质量较轻的优点,同时,还可以进一步改善第三导热层413的热传导性能,进一步确保第三导热层413可以将经由吸热层以及导热层传递后的剩余热量均匀持续地散走,进而防止热量在第三导热层413上堆积,造成局部过热现象。Finally, the third heat conducting layer 413 contains 8.5-10.5 parts by mass of silicon, 0.5-0.7 parts of magnesium, 1.0-1.5 parts of copper, 0.4-0.7 parts of iron, and 0.3-0.6 parts of manganese , 0.1-0.2 parts of titanium, 0.1-0.2 parts of chromium and 0.1-0.2 parts of vanadium can greatly improve the heat dissipation performance of the third heat-conducting layer 413 . For example, the third heat conduction layer 413 contains 8.5-10.5 parts by mass of silicon and 1.0-1.5 parts by mass of copper, which can ensure that the third heat conduction layer 413 has the advantages of good mechanical properties and light weight. Improve the heat conduction performance of the third heat conduction layer 413, and further ensure that the third heat conduction layer 413 can evenly and continuously dissipate the remaining heat transferred through the heat absorbing layer and the heat conduction layer, thereby preventing heat from accumulating on the third heat conduction layer 413, causing Local overheating phenomenon.
为了进一步提高所述第三导热层413的抗拉强度,例如,所述第三导热层413还包括质量份为1.0份~1.1份的铅(Pb),当第三导热层413含有1.0份~1.1份的铅可以改善第三导热层413的抗拉强度,这样,可以防止当将第三导热层413被铸造冲压成散热鳍片,即片状结构时,由于受到过大的冲压拉扯应力而断裂。In order to further improve the tensile strength of the third heat conduction layer 413, for example, the third heat conduction layer 413 further includes 1.0 to 1.1 parts by mass of lead (Pb), when the third heat conduction layer 413 contains 1.0 to 1.1 parts by mass. 1.1 parts of lead can improve the tensile strength of the third heat conduction layer 413, like this, can prevent when the third heat conduction layer 413 is cast and stamped into cooling fins, i.e. a sheet structure, due to being subjected to excessive punching and pulling stress. fracture.
为了进一步提高所述第三导热层413的抗高温氧化性能,例如,所述第三导热层413还包括质量份为0.05份~0.08份的铌(Nb),当铌的质量份大于0.05份时,可以极大地提高第三导热层413的抗氧化性能,可以理解,第三导热层413对抗高温氧化性能要求较高。然而,当铌的质量份大于0.08份时,会导致第三导热层413的磁性急剧增加,会对LED灯10中的其他部件产生影响。In order to further improve the high-temperature oxidation resistance of the third heat-conducting layer 413, for example, the third heat-conducting layer 413 further includes niobium (Nb) in a mass part of 0.05-0.08 parts, when the mass part of niobium is greater than 0.05 parts , can greatly improve the anti-oxidation performance of the third heat conduction layer 413. It can be understood that the third heat conduction layer 413 has higher requirements on high temperature oxidation resistance. However, when the mass fraction of niobium is greater than 0.08, the magnetic properties of the third heat conducting layer 413 will increase sharply, which will affect other components in the LED lamp 10 .
为了进一步提高所述第三导热层413的散热性能,例如,第三导热层413还包括质量份为0.05份~0.2份的锗(Ge),当锗的质量份大于0.05份时,会对第三导热层413的散热性能的提高起到较好的效果,然而,当锗的质量占比过多,例如锗的质量份大于0.2份时,又会使第三导热层413的脆度增加。In order to further improve the heat dissipation performance of the third heat conduction layer 413, for example, the third heat conduction layer 413 further includes germanium (Ge) with a mass part of 0.05-0.2 parts. When the mass part of germanium is greater than 0.05 parts, it will The improvement of the heat dissipation performance of the third heat conduction layer 413 has a better effect, however, when the mass proportion of germanium is too much, for example, when the mass part of germanium is greater than 0.2 parts by mass, the brittleness of the third heat conduction layer 413 will increase.
为了进一步提高散热效率,所述基板310的表面具有散热层,基板310表面的散热层有利于LED灯珠320发出的热量从另外方向散发,有利于提高热量散发效率,避免热量堆积。In order to further improve heat dissipation efficiency, the surface of the substrate 310 has a heat dissipation layer. The heat dissipation layer on the surface of the substrate 310 is conducive to dissipating the heat emitted by the LED lamp beads 320 from other directions, which is conducive to improving the heat dissipation efficiency and avoiding heat accumulation.
例如,所述散热层包括如下质量份的各组分:For example, the heat dissipation layer includes the following components in parts by mass:
铜65份~75份、铝30份~35份、硅10.5份~11.5份、镁0.5份~0.7份、铜1.0份~1.5份、铁0.4份~0.7份、锰0.3份~0.6份、钛0.1份~0.2份、铬0.1份~0.2份、钒0.2份~0.3份和石墨烯10份~12份。65-75 parts of copper, 30-35 parts of aluminum, 10.5-11.5 parts of silicon, 0.5-0.7 parts of magnesium, 1.0-1.5 parts of copper, 0.4-0.7 parts of iron, 0.3-0.6 parts of manganese, titanium 0.1-0.2 parts, 0.1-0.2 parts of chromium, 0.2-0.3 parts of vanadium, and 10-12 parts of graphene.
上述散热层含有质量份为65份~75份的铝,可以使得散热层的热传导系数保持在300W/mK~320W/mK,使得LED灯珠320发出的热量可通过散热层散发,使热量可同时向导热板410和基板310的散热层传递,避免热量过度地单向传递,从而引起热量传递效率降低。通过导热板410和基板310的散热层双向散热,可进一步提高散热效率。The above-mentioned heat dissipation layer contains 65-75 parts by mass of aluminum, which can keep the thermal conductivity of the heat dissipation layer at 300W/mK-320W/mK, so that the heat emitted by the LED lamp bead 320 can be dissipated through the heat dissipation layer, so that the heat can be simultaneously The heat conduction plate 410 and the heat dissipation layer of the base plate 310 are transferred to avoid excessive one-way transfer of heat, thereby reducing heat transfer efficiency. The heat dissipation efficiency can be further improved through the bidirectional heat dissipation of the heat conduction plate 410 and the heat dissipation layer of the substrate 310 .
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be pointed out that those skilled in the art can make several modifications and improvements without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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