CN105058020A - Device for automatically nesting gear hub and gear sleeve of synchronizer - Google Patents
Device for automatically nesting gear hub and gear sleeve of synchronizer Download PDFInfo
- Publication number
- CN105058020A CN105058020A CN201510545864.6A CN201510545864A CN105058020A CN 105058020 A CN105058020 A CN 105058020A CN 201510545864 A CN201510545864 A CN 201510545864A CN 105058020 A CN105058020 A CN 105058020A
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- China
- Prior art keywords
- plate
- top board
- cylinder
- location
- dynamic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
Abstract
The invention discloses a device for automatically nesting a gear hub and a gear sleeve of a synchronizer. A rack (1) is composed of a top plate (1a), a bottom plate (1b) and supporting columns (1c). A servo electric cylinder (3) is mounted on a locating plate (2), and a grating ruler (4) is arranged on the back face of the servo electric cylinder (3). A vertical cylinder (10) is mounted at the bottom of a first movable plate (7), and a rotating cylinder (14) is mounted at the bottom of a second movable plate (11). A piston rod of the rotating cylinder (14) vertically extends downwards and is coaxially connected with the upper end of a rotating mold (15). A material receiving cushion plate (16) is arranged below the rotating mold (15) and parallel to the locating plate (2). The device is ingenious in design, easy to implement, simple and compact in structure, small in size and occupied space and easy to arrange on a production line; manual intervention is not needed in the nesting assembling process of the gear hub and the gear sleeve, the automatic degree is high, the assembling speed is high, and accuracy is guaranteed.
Description
Technical field
The present invention relates to a kind of synchronized production line, the Chi Guchitao trap mechanism particularly on synchronized Assembly and inspect line.
Background technology
At present, before the tooth hub of synchronized, tooth are enclosed within trap assembling, need to carry out the large footpath of tooth hub internal spline to detect, the large footpath of tooth hub groove width, annular groove is detected, a series of detection of tooth cover fork slot position detection etc., all detection operations and the assembly manipulation after detecting are all by manually carrying out, each class of needs 20 people like this, not only human cost is high, the inefficiency detecting and assemble, and detect, assembling accuracy be difficult to ensure, the requirement of uniform production can not be met.
If design an automatic production line, the detection of tooth hub, tooth cover and assembling are all put and automatically carries out on a production line, will greatly improve the production efficiency of synchronized, and guarantee product quality.But how building the synchronized automatic production line of content with funtion requirement, is technical problem just urgently to be resolved hurrily in industry.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of device overlapping automatic trap for synchromesh gear hub tooth that effectively can improve efficiency of assembling.
Technical scheme of the present invention is as follows: a kind of device overlapping automatic trap for synchromesh gear hub tooth, it is characterized in that: frame (1) is by top board (1a), base plate (1b) and pillar (1c) are formed, top board (1a) is positioned at the top of base plate (1b), both are parallel to each other, three pillars distributed by isosceles triangle (1c) are set between the rear portion of top board (1a) and base plate (1b), each pillar (1c) is all perpendicular with top board (1a), the upper end of pillar (1c) and top board (1a) are fixed, the lower end of pillar (1c) and base plate (1b) are fixed,
The top anterior at frame (1) top board (1a) is fixedly installed location-plate (2), this location-plate (2) is upper installs servo electricity cylinder (3), the back side of servo electricity cylinder (3) arranges grating scale (4), the output shaft of described servo electricity cylinder (3) is straight down through location-plate (2), and be connected with positioning seat (6) by pressure sensor (5), described positioning seat (6) is fixed on the end face of the first dynamic plate (7), and the first dynamic plate (7) is parallel to location-plate (2);
In the bottom of the described first dynamic plate (7), vertical cylinder (10) is installed, the cylinder body of this vertical cylinder (10) is passed down through the top board (1a) of frame (1), the piston rod of vertical cylinder (10) is connected with the second dynamic plate (11) of frame (1) top board (1a) below, second dynamic plate (11) is rectangular flat, and is parallel to the top board (1a) of frame (1);
In the bottom of the described second dynamic plate (11), rotary cylinder (14) is installed, the piston rod of described rotary cylinder (14) stretches out straight down, and be coaxially connected with the upper end of rotating mould (15), arrange in the below of rotating mould (15) and treat backing strap plate (16), describedly treat that backing strap plate (16) parallels with location-plate (2), treat that backing strap plate (16) is by four short column (17) fixed supports by the rectangular distribution, at middle part setting-in trap mould (18) of described backing strap plate (16), trap mould (18) is positioned at immediately below rotating mould (15).
Adopt above technical scheme, first tooth cover is put into trap mould, then tooth hub is loaded in rotating mould from the bottom up, and drive rotary cylinder, rotating mould is made to turn over certain angle, tooth hub is clamped, then vertical cylinder is driven, the piston rod of vertical cylinder is made to drive the second dynamic plate, rotary cylinder, rotating mould and tooth hub move downward, stop when tooth hub overlaps close to tooth, now start servo electricity cylinder, servo electricity cylinder is made to drive the first dynamic plate to move downward, while first dynamic plate motion, make vertical cylinder, second dynamic plate, rotary cylinder, rotating mould and tooth hub move downward together, until complete trap assembling by tooth hub press-in tooth cover.If tooth hub can not enter in tooth cover, or enter tooth cover difficulty, can produce larger resistance, the pressure that pressure sensor is subject to exceedes setting value, and pressure sensor passes the signal to control system and reports to the police.
The present invention not only structure is simple, compact, takes up room little, and trap assembling process need not manual intervention, and automaticity is high, and assembling speed is fast, and assembly qualified rate can reach 100%.Whether grating scale puts in place for the distance detecting rotating mould and move up and down, to guarantee the accuracy of assembling.Top board, base plate and pillar form frame, and frame moulding is simple, and it is firm to connect between the component of frame, and the good stability of whole frame, be not only conducive to other parts and arrange, and can not rock in assembling process.Treat that backing strap plate is supported by four short columns, stationarity is good, is conducive to arranging on a production line.
As preferably, described location-plate (2) and the first dynamic plate (7) are rectangular flat, both equal and opposite in directions.
As preferably, described positioning seat (6) is rectangle, and the end face of the bottom surface of positioning seat (6) and the first dynamic plate (7) fits, and positioning seat (6) moves plate (7) by bolt and first and fixes.
Beneficial effect: the present invention designs ingenious, implement easily, structure is simple, compact, compact, takes up room little, is easy on a production line arrange; The trap assembling process of tooth hub tooth cover need not manual intervention, and automaticity is high, and assembling speed is fast, and accuracy is secure.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, frame 1 is made up of top board 1a, base plate 1b and pillar 1c.Wherein, base plate 1b is rectangular flat structure, arranges top board 1a above base plate 1b, and top board 1a is parallel to base plate 1b.Between the rear portion of top board 1a and base plate 1b, arrange three pillar 1c distributed by isosceles triangle, each pillar 1c is all perpendicular with top board 1a, and upper end and the top board 1a of pillar 1c fix, and lower end and the base plate 1b of pillar 1c fix.
As shown in Figure 1, above top board 1a front portion, be fixedly installed location-plate 2, this location-plate 2 is rectangular flat structure, and location-plate 2 parallels with top board 1a.Location-plate 2 is installed servo electricity cylinder 3, and the back side of servo electricity cylinder 3 arranges grating scale 4.The output shaft of servo electricity cylinder 3 straight down through location-plate 2, and is connected with positioning seat 6 by pressure sensor 5.Positioning seat 6 is rectangle, and the end face of the bottom surface of positioning seat 6 and the first dynamic plate 7 fits, and positioning seat 6 is fixed by bolt and the first dynamic plate 7.First dynamic plate 7 is between location-plate 2 and top board 1a, and the first dynamic plate 7 is rectangular flat, and the first dynamic plate 7 is parallel to location-plate 2, and the size of the first dynamic plate 7 is equal with location-plate 2.
As shown in Figure 1, between top board 1a and location-plate 2, be provided with four angle one_to_one corresponding of four the first guide pillars be parallel to each other, 8, four first guide pillars 8 and location-plate 2, and the first guide pillar 8 is perpendicular to location-plate 2.Upper end and the location-plate 2 of the first guide pillar 8 fix, and after the first guide pin bushing 9 through the first dynamic plate 7 corner setting-in of the lower end of the first guide pillar 8, fix with top board 1a.The top of the first guide pin bushing 9 has the first head square plate, and this first head square plate is supported by the first dynamic plate 7, is fixed between the first head square plate and the first dynamic plate 7 by screw, and the bottom of the first guide pin bushing 9 exceeds the bottom surface of the first dynamic plate 7.
As shown in Figure 1, install vertical cylinder 10 in the bottom of the first dynamic plate 7, the cylinder body of this vertical cylinder 10 is passed down through top board 1a, the cylinder body of vertical cylinder 10 and top board 1a matched in clearance.The piston rod of vertical cylinder 10 is connected with the dynamic plate 11 of second below top board 1a, and the second dynamic plate 11 is rectangular flat, and is parallel to the top board 1a of frame 1.Arrange the second guide pillar 12, second guide pillar 12 to move plate 11 perpendicular to the lower end and second of the second dynamic plate 11, second guide pillar 12 fix at four angles place of the second dynamic plate 11 end face, the upper end of the second guide pillar 12 is passed from the second guide pin bushing 13 of setting-in top board 1a.The top of the second guide pin bushing 13 is formed with the second head square plate, and this second head square plate is supported by the top board 1a of frame 1, is fixed between the second head square plate and the top board 1a of frame 1 by screw, and the bottom of the second guide pin bushing 13 exceeds the bottom surface of top board 1a.
As shown in Figure 1, in the bottom of the second dynamic plate 11, rotary cylinder 14 is installed, the piston rod of rotary cylinder 14 stretches out straight down, and is coaxially connected with the upper end of rotating mould 15, and the axial line of rotating mould 15, rotary cylinder 14, vertically cylinder 10 and servo electricity cylinder 3 four point-blank.Arrange in the below of rotating mould 15 and treat backing strap plate 16, treat that backing strap plate 16 is for rectangular flat, and treat that backing strap plate 16 parallels with location-plate 2, treat that backing strap plate 16 is by four short column 17 fixed supports by the rectangular distribution.At the middle part setting-in trap mould 18 of backing strap plate 16, trap mould 18 is positioned at immediately below rotating mould 15.
Operation principle of the present invention is as follows:
First tooth cover is put into trap mould 18, then tooth hub is loaded in rotating mould 15 from the bottom up, and drive rotary cylinder 14, rotating mould 15 is made to turn over certain angle, tooth hub is clamped, then vertical cylinder 10 is driven, the piston rod of vertical cylinder 10 is made to drive the second dynamic plate 11, rotary cylinder 14, rotating mould 15 and tooth hub move downward, stop when tooth hub overlaps close to tooth, now start servo electricity cylinder 3, servo electricity cylinder 3 is made to drive the first dynamic plate 7 to move downward, while first dynamic plate 7 moves, make vertical cylinder 10, second dynamic plate 11, rotary cylinder 14, rotating mould 15 and tooth hub move downward together, until complete trap assembling by tooth hub press-in tooth cover.If tooth hub can not enter in tooth cover, or enter tooth cover difficulty, can produce larger resistance, the pressure that pressure sensor 5 is subject to exceedes setting value, and pressure sensor 5 passes the signal to control system and reports to the police.
Claims (3)
1. one kind is overlapped the device of automatic trap for synchromesh gear hub tooth, it is characterized in that: frame (1) is by top board (1a), base plate (1b) and pillar (1c) are formed, top board (1a) is positioned at the top of base plate (1b), both are parallel to each other, three pillars distributed by isosceles triangle (1c) are set between the rear portion of top board (1a) and base plate (1b), each pillar (1c) is all perpendicular with top board (1a), the upper end of pillar (1c) and top board (1a) are fixed, the lower end of pillar (1c) and base plate (1b) are fixed,
The top anterior at frame (1) top board (1a) is fixedly installed location-plate (2), this location-plate (2) is upper installs servo electricity cylinder (3), the back side of servo electricity cylinder (3) arranges grating scale (4), the output shaft of described servo electricity cylinder (3) is straight down through location-plate (2), and be connected with positioning seat (6) by pressure sensor (5), described positioning seat (6) is fixed on the end face of the first dynamic plate (7), and the first dynamic plate (7) is parallel to location-plate (2);
In the bottom of the described first dynamic plate (7), vertical cylinder (10) is installed, the cylinder body of this vertical cylinder (10) is passed down through the top board (1a) of frame (1), the piston rod of vertical cylinder (10) is connected with the second dynamic plate (11) of frame (1) top board (1a) below, second dynamic plate (11) is rectangular flat, and is parallel to the top board (1a) of frame (1);
In the bottom of the described second dynamic plate (11), rotary cylinder (14) is installed, the piston rod of described rotary cylinder (14) stretches out straight down, and be coaxially connected with the upper end of rotating mould (15), arrange in the below of rotating mould (15) and treat backing strap plate (16), describedly treat that backing strap plate (16) parallels with location-plate (2), treat that backing strap plate (16) is by four short column (17) fixed supports by the rectangular distribution, at middle part setting-in trap mould (18) of described backing strap plate (16), trap mould (18) is positioned at immediately below rotating mould (15).
2. the device overlapping automatic trap for synchromesh gear hub tooth according to claim 1, is characterized in that: described location-plate (2) and the first dynamic plate (7) are rectangular flat, both equal and opposite in directions.
3. the device overlapping automatic trap for synchromesh gear hub tooth according to claim 2, it is characterized in that: described positioning seat (6) is rectangle, the end face of the bottom surface of positioning seat (6) and the first dynamic plate (7) fits, and positioning seat (6) is fixed by bolt and the first dynamic plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510545864.6A CN105058020A (en) | 2015-08-31 | 2015-08-31 | Device for automatically nesting gear hub and gear sleeve of synchronizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510545864.6A CN105058020A (en) | 2015-08-31 | 2015-08-31 | Device for automatically nesting gear hub and gear sleeve of synchronizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105058020A true CN105058020A (en) | 2015-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510545864.6A Pending CN105058020A (en) | 2015-08-31 | 2015-08-31 | Device for automatically nesting gear hub and gear sleeve of synchronizer |
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| Country | Link |
|---|---|
| CN (1) | CN105058020A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153687A (en) * | 2019-06-03 | 2019-08-23 | 安阳工学院 | A kind of self-centering differential bearing mounting device of double-sided bearings and installation method |
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| US7549204B1 (en) * | 2005-11-30 | 2009-06-23 | Western Digital Technologies, Inc. | Methods for picking and placing workpieces into small form factor hard disk drives |
| CN202591936U (en) * | 2012-04-21 | 2012-12-12 | 石家庄爱驰自动化设备有限公司 | Automatic assembly machine for magnetic steel rings |
| CN202630942U (en) * | 2012-05-11 | 2012-12-26 | 天津辰安自动化设备有限公司 | Gap detection apparatus between inner gear hub and outer gear sleeve of synchronizer |
| CN103091092A (en) * | 2013-01-09 | 2013-05-08 | 天津天海同步科技股份有限公司 | Automatic alarming detecting machine with synchronizer defects after assembling |
| CN204413529U (en) * | 2014-12-25 | 2015-06-24 | 贵阳万江航空机电有限公司 | A kind of reducer shell self-action pressure lining equipment |
| CN205147744U (en) * | 2015-08-31 | 2016-04-13 | 重庆豪能兴富同步器有限公司 | A device that is used for automatic trap of synchronous ware tooth hub tooth cover |
-
2015
- 2015-08-31 CN CN201510545864.6A patent/CN105058020A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7549204B1 (en) * | 2005-11-30 | 2009-06-23 | Western Digital Technologies, Inc. | Methods for picking and placing workpieces into small form factor hard disk drives |
| CN202591936U (en) * | 2012-04-21 | 2012-12-12 | 石家庄爱驰自动化设备有限公司 | Automatic assembly machine for magnetic steel rings |
| CN202630942U (en) * | 2012-05-11 | 2012-12-26 | 天津辰安自动化设备有限公司 | Gap detection apparatus between inner gear hub and outer gear sleeve of synchronizer |
| CN103091092A (en) * | 2013-01-09 | 2013-05-08 | 天津天海同步科技股份有限公司 | Automatic alarming detecting machine with synchronizer defects after assembling |
| CN204413529U (en) * | 2014-12-25 | 2015-06-24 | 贵阳万江航空机电有限公司 | A kind of reducer shell self-action pressure lining equipment |
| CN205147744U (en) * | 2015-08-31 | 2016-04-13 | 重庆豪能兴富同步器有限公司 | A device that is used for automatic trap of synchronous ware tooth hub tooth cover |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110153687A (en) * | 2019-06-03 | 2019-08-23 | 安阳工学院 | A kind of self-centering differential bearing mounting device of double-sided bearings and installation method |
| CN110153687B (en) * | 2019-06-03 | 2021-01-22 | 安阳工学院 | Double-side bearing self-centering differential bearing mounting device and mounting method |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151118 |
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| RJ01 | Rejection of invention patent application after publication |