CN105171367A - Fitting device of synchronizer gear-hub gear-sleeve separator - Google Patents
Fitting device of synchronizer gear-hub gear-sleeve separator Download PDFInfo
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- CN105171367A CN105171367A CN201510547263.9A CN201510547263A CN105171367A CN 105171367 A CN105171367 A CN 105171367A CN 201510547263 A CN201510547263 A CN 201510547263A CN 105171367 A CN105171367 A CN 105171367A
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- plate
- top board
- dynamic plate
- location
- frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a fitting device of a synchronizer gear-hub gear-sleeve separator. A servo cylinder (3) is arranged on a positioning plate (2), four parallel first guide poles (8) are arranged between the top plate (1a) and the positioning plate (2), a vertical cylinder (10) is mounted on the bottom of a first movable plate (7), a piston rod of the vertical cylinder (10) is connected with a second movable plate (11), second guide poles (12) are mounted on the four corners of the top surface of the second movable plate (11), a rotary cylinder (14) is mounted on the bottom of the second movable plate (11), a waiting base plate (16) is arranged below a rotary die (15), and a fitting die (18) is embedded into the middle part of the waiting base plate (16) and arranged just below the rotary die (15). The fitting device is easy to implement, simple and compact in structure, and small in volume and occupied space; the fitting assembly process of the gear-hub and the gear-sleeve does not need manual intervention, the degree of automation is high, the assembly speed is quick, and the accuracy is guaranteed.
Description
Technical field
The present invention relates to a kind of synchronized production line, the separator Chi Guchitao trap mechanism particularly on synchronized Assembly and inspect line.
Background technology
At present, before the tooth hub of synchronized, tooth are enclosed within trap assembling, need to carry out the large footpath of tooth hub internal spline to detect, the large footpath of tooth hub groove width, annular groove is detected, a series of detection of tooth cover fork slot position detection etc., all detection operations and the assembly manipulation after detecting are all by manually carrying out, each class of needs 20 people like this, not only human cost is high, the inefficiency detecting and assemble, and detect, assembling accuracy be difficult to ensure, the requirement of uniform production can not be met.
If design an automatic production line, the detection of tooth hub, tooth cover and assembling are all put and automatically carries out on a production line, will greatly improve the production efficiency of synchronized, and guarantee product quality.But how building the synchronized automatic production line of content with funtion requirement, is technical problem just urgently to be resolved hurrily in industry.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of synchromesh gear hub tooth cover separator device for sleeving that effectively can improve efficiency of assembling.
Technical scheme of the present invention is as follows: a kind of synchromesh gear hub tooth cover separator device for sleeving, it is characterized in that: the top anterior at frame (1) top board (1a) is fixedly installed location-plate (2), this location-plate (2) is upper installs servo electricity cylinder (3), the back side of servo electricity cylinder (3) arranges grating scale (4), the output shaft of described servo electricity cylinder (3) is straight down through location-plate (2), and be connected with positioning seat (6) by pressure sensor (5), described positioning seat (6) is fixed on the end face of the first dynamic plate (7), first dynamic plate (7) is parallel to location-plate (2),
Four the first guide pillars (8) be parallel to each other are provided with between the top board (1a) and location-plate (2) of described frame (1), first guide pillar (8) is perpendicular to location-plate (2), upper end and the location-plate (2) of the first guide pillar (8) fix, after the first guide pin bushing (9) through the first dynamic plate (7) corner setting-in of the lower end of the first guide pillar (8), fix with the top board (1a) of frame (1), the top of described first guide pin bushing (9) has the first head square plate, this the first head square plate is supported by the first dynamic plate (7), fixed by screw between first head square plate and the first dynamic plate (7), the bottom of the first guide pin bushing (9) exceeds the bottom surface of the first dynamic plate (7),
In the bottom of the described first dynamic plate (7), vertical cylinder (10) is installed, the cylinder body of this vertical cylinder (10) is passed down through the top board (1a) of frame (1), the piston rod of vertical cylinder (10) is connected with the second dynamic plate (11) of frame (1) top board (1a) below, second dynamic plate (11) is rectangular flat, and is parallel to the top board (1a) of frame (1);
At four angles place of the described second dynamic plate (11) end face, the second guide pillar (12) is set, second guide pillar (12) is perpendicular to the second dynamic plate (11), the lower end of the second guide pillar (12) and the second dynamic plate (11) fix, the upper end of the second guide pillar (12) is passed from second guide pin bushing (13) of setting-in frame (1) top board (1a), the top of described second guide pin bushing (13) is formed with the second head square plate, this the second head square plate is supported by the top board (1a) of frame (1), fixed by screw between the top board (1a) of the second head square plate and frame (1), the bottom of the second guide pin bushing (13) exceeds the bottom surface of frame (1) top board (1a),
In the bottom of the described second dynamic plate (11), rotary cylinder (14) is installed, the piston rod of described rotary cylinder (14) stretches out straight down, and be coaxially connected with the upper end of rotating mould (15), arrange in the below of rotating mould (15) and treat backing strap plate (16), describedly treat that backing strap plate (16) parallels with location-plate (2), treat that backing strap plate (16) is by four short column (17) fixed supports by the rectangular distribution, at middle part setting-in trap mould (18) of described backing strap plate (16), trap mould (18) is positioned at immediately below rotating mould (15).
Adopt above technical scheme, first tooth cover is put into trap mould, then tooth hub is loaded in rotating mould from the bottom up, and drive rotary cylinder, rotating mould is made to turn over certain angle, tooth hub is clamped, then vertical cylinder is driven, the piston rod of vertical cylinder is made to drive the second dynamic plate, rotary cylinder, rotating mould and tooth hub move downward, stop when tooth hub overlaps close to tooth, now start servo electricity cylinder, servo electricity cylinder is made to drive the first dynamic plate to move downward, while first dynamic plate motion, make vertical cylinder, second dynamic plate, rotary cylinder, rotating mould and tooth hub move downward together, until complete trap assembling by tooth hub press-in tooth cover.If tooth hub can not enter in tooth cover, or enter tooth cover difficulty, can produce larger resistance, the pressure that pressure sensor is subject to exceedes setting value, and pressure sensor passes the signal to control system and reports to the police.
The present invention not only structure is simple, compact, takes up room little, and trap assembling process need not manual intervention, and automaticity is high, and assembling speed is fast, and assembly qualified rate can reach 100%.Whether grating scale puts in place for the distance detecting rotating mould and move up and down, to guarantee the accuracy of assembling.First dynamic plate is slided on the first guide pillar of correspondence by four the first guide pin bushings, and four first guide pillars play guiding, to guarantee the first dynamic plate together with vertical cylinder, the second dynamic plate only at vertical in-plane moving.First guide pin bushing plays a part wear-resisting, to prevent the first guide pillar from wearing and tearing, and can guarantee that the first dynamic plate motion is smooth and easy.First guide pin bushing moulding is simple, and it is convenient that the first dynamic plate is installed, and is connected firmly.
When the second dynamic plate vertical motion, four second guide pillars move relative to the second corresponding guide pin bushing, and the second guide pillar and the second guide pin bushing match, and play guiding, to guarantee the second dynamic plate together with rotary cylinder only at vertical in-plane moving.Second guide pin bushing plays a part wear-resisting, to prevent the second guide pillar from wearing and tearing, and can guarantee that the second dynamic plate motion is smooth and easy.Second guide pin bushing moulding is simple, and it is convenient that frame top board is installed, and is connected firmly.Treat that backing strap plate is supported by four short columns, stationarity is good, is conducive to arranging on a production line.
As preferably, described location-plate (2) and the first dynamic plate (7) are rectangular flat, both equal and opposite in directions.
As preferably, described positioning seat (6) is rectangle, and the end face of the bottom surface of positioning seat (6) and the first dynamic plate (7) fits, and positioning seat (6) moves plate (7) by bolt and first and fixes.
Beneficial effect: the invention process is easy, and structure is simple, compact, compact, takes up room little; The trap assembling process of tooth hub tooth cover need not manual intervention, and automaticity is high, and assembling speed is fast, and accuracy is secure, and assembly qualified rate can reach 100%.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, frame 1 is made up of top board 1a, base plate 1b and pillar 1c.Wherein, base plate 1b is rectangular flat structure, arranges top board 1a above base plate 1b, and top board 1a is parallel to base plate 1b.Between the rear portion of top board 1a and base plate 1b, arrange three pillar 1c distributed by isosceles triangle, each pillar 1c is all perpendicular with top board 1a, and upper end and the top board 1a of pillar 1c fix, and lower end and the base plate 1b of pillar 1c fix.
As shown in Figure 1, above top board 1a front portion, be fixedly installed location-plate 2, this location-plate 2 is rectangular flat structure, and location-plate 2 parallels with top board 1a.Location-plate 2 is installed servo electricity cylinder 3, and the back side of servo electricity cylinder 3 arranges grating scale 4.The output shaft of servo electricity cylinder 3 straight down through location-plate 2, and is connected with positioning seat 6 by pressure sensor 5.Positioning seat 6 is rectangle, and the end face of the bottom surface of positioning seat 6 and the first dynamic plate 7 fits, and positioning seat 6 is fixed by bolt and the first dynamic plate 7.First dynamic plate 7 is between location-plate 2 and top board 1a, and the first dynamic plate 7 is rectangular flat, and the first dynamic plate 7 is parallel to location-plate 2, and the size of the first dynamic plate 7 is equal with location-plate 2.
As shown in Figure 1, between top board 1a and location-plate 2, be provided with four angle one_to_one corresponding of four the first guide pillars be parallel to each other, 8, four first guide pillars 8 and location-plate 2, and the first guide pillar 8 is perpendicular to location-plate 2.Upper end and the location-plate 2 of the first guide pillar 8 fix, and after the first guide pin bushing 9 through the first dynamic plate 7 corner setting-in of the lower end of the first guide pillar 8, fix with top board 1a.The top of the first guide pin bushing 9 has the first head square plate, and this first head square plate is supported by the first dynamic plate 7, is fixed between the first head square plate and the first dynamic plate 7 by screw, and the bottom of the first guide pin bushing 9 exceeds the bottom surface of the first dynamic plate 7.
As shown in Figure 1, install vertical cylinder 10 in the bottom of the first dynamic plate 7, the cylinder body of this vertical cylinder 10 is passed down through top board 1a, the cylinder body of vertical cylinder 10 and top board 1a matched in clearance.The piston rod of vertical cylinder 10 is connected with the dynamic plate 11 of second below top board 1a, and the second dynamic plate 11 is rectangular flat, and is parallel to the top board 1a of frame 1.Arrange the second guide pillar 12, second guide pillar 12 to move plate 11 perpendicular to the lower end and second of the second dynamic plate 11, second guide pillar 12 fix at four angles place of the second dynamic plate 11 end face, the upper end of the second guide pillar 12 is passed from the second guide pin bushing 13 of setting-in top board 1a.The top of the second guide pin bushing 13 is formed with the second head square plate, and this second head square plate is supported by the top board 1a of frame 1, is fixed between the second head square plate and the top board 1a of frame 1 by screw, and the bottom of the second guide pin bushing 13 exceeds the bottom surface of top board 1a.
As shown in Figure 1, in the bottom of the second dynamic plate 11, rotary cylinder 14 is installed, the piston rod of rotary cylinder 14 stretches out straight down, and is coaxially connected with the upper end of rotating mould 15, and the axial line of rotating mould 15, rotary cylinder 14, vertically cylinder 10 and servo electricity cylinder 3 four point-blank.Arrange in the below of rotating mould 15 and treat backing strap plate 16, treat that backing strap plate 16 is for rectangular flat, and treat that backing strap plate 16 parallels with location-plate 2, treat that backing strap plate 16 is by four short column 17 fixed supports by the rectangular distribution.At the middle part setting-in trap mould 18 of backing strap plate 16, trap mould 18 is positioned at immediately below rotating mould 15.
Operation principle of the present invention is as follows:
First tooth cover is put into trap mould 18, then tooth hub is loaded in rotating mould 15 from the bottom up, and drive rotary cylinder 14, rotating mould 15 is made to turn over certain angle, tooth hub is clamped, then vertical cylinder 10 is driven, the piston rod of vertical cylinder 10 is made to drive the second dynamic plate 11, rotary cylinder 14, rotating mould 15 and tooth hub move downward, stop when tooth hub overlaps close to tooth, now start servo electricity cylinder 3, servo electricity cylinder 3 is made to drive the first dynamic plate 7 to move downward, while first dynamic plate 7 moves, make vertical cylinder 10, second dynamic plate 11, rotary cylinder 14, rotating mould 15 and tooth hub move downward together, until complete trap assembling by tooth hub press-in tooth cover.If tooth hub can not enter in tooth cover, or enter tooth cover difficulty, can produce larger resistance, the pressure that pressure sensor 5 is subject to exceedes setting value, and pressure sensor 5 passes the signal to control system and reports to the police.
Claims (3)
1. a synchromesh gear hub tooth cover separator device for sleeving, it is characterized in that: the top anterior at frame (1) top board (1a) is fixedly installed location-plate (2), this location-plate (2) is upper installs servo electricity cylinder (3), the back side of servo electricity cylinder (3) arranges grating scale (4), the output shaft of described servo electricity cylinder (3) is straight down through location-plate (2), and be connected with positioning seat (6) by pressure sensor (5), described positioning seat (6) is fixed on the end face of the first dynamic plate (7), first dynamic plate (7) is parallel to location-plate (2),
Four the first guide pillars (8) be parallel to each other are provided with between the top board (1a) and location-plate (2) of described frame (1), first guide pillar (8) is perpendicular to location-plate (2), upper end and the location-plate (2) of the first guide pillar (8) fix, after the first guide pin bushing (9) through the first dynamic plate (7) corner setting-in of the lower end of the first guide pillar (8), fix with the top board (1a) of frame (1), the top of described first guide pin bushing (9) has the first head square plate, this the first head square plate is supported by the first dynamic plate (7), fixed by screw between first head square plate and the first dynamic plate (7), the bottom of the first guide pin bushing (9) exceeds the bottom surface of the first dynamic plate (7),
In the bottom of the described first dynamic plate (7), vertical cylinder (10) is installed, the cylinder body of this vertical cylinder (10) is passed down through the top board (1a) of frame (1), the piston rod of vertical cylinder (10) is connected with the second dynamic plate (11) of frame (1) top board (1a) below, second dynamic plate (11) is rectangular flat, and is parallel to the top board (1a) of frame (1);
At four angles place of the described second dynamic plate (11) end face, the second guide pillar (12) is set, second guide pillar (12) is perpendicular to the second dynamic plate (11), the lower end of the second guide pillar (12) and the second dynamic plate (11) fix, the upper end of the second guide pillar (12) is passed from second guide pin bushing (13) of setting-in frame (1) top board (1a), the top of described second guide pin bushing (13) is formed with the second head square plate, this the second head square plate is supported by the top board (1a) of frame (1), fixed by screw between the top board (1a) of the second head square plate and frame (1), the bottom of the second guide pin bushing (13) exceeds the bottom surface of frame (1) top board (1a),
In the bottom of the described second dynamic plate (11), rotary cylinder (14) is installed, the piston rod of described rotary cylinder (14) stretches out straight down, and be coaxially connected with the upper end of rotating mould (15), arrange in the below of rotating mould (15) and treat backing strap plate (16), describedly treat that backing strap plate (16) parallels with location-plate (2), treat that backing strap plate (16) is by four short column (17) fixed supports by the rectangular distribution, at middle part setting-in trap mould (18) of described backing strap plate (16), trap mould (18) is positioned at immediately below rotating mould (15).
2. synchromesh gear hub tooth cover separator device for sleeving according to claim 1, is characterized in that: described location-plate (2) and the first dynamic plate (7) are rectangular flat, both equal and opposite in directions.
3. synchromesh gear hub tooth cover separator device for sleeving according to claim 2, it is characterized in that: described positioning seat (6) is rectangle, the end face of the bottom surface of positioning seat (6) and the first dynamic plate (7) fits, and positioning seat (6) is fixed by bolt and the first dynamic plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510547263.9A CN105171367A (en) | 2015-08-31 | 2015-08-31 | Fitting device of synchronizer gear-hub gear-sleeve separator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510547263.9A CN105171367A (en) | 2015-08-31 | 2015-08-31 | Fitting device of synchronizer gear-hub gear-sleeve separator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105171367A true CN105171367A (en) | 2015-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510547263.9A Pending CN105171367A (en) | 2015-08-31 | 2015-08-31 | Fitting device of synchronizer gear-hub gear-sleeve separator |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105171367A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04244323A (en) * | 1991-01-30 | 1992-09-01 | Seiko Instr Inc | Floating type positioning device |
| CN102049675A (en) * | 2010-11-04 | 2011-05-11 | 周俊雄 | Closing machine for lithium batteries |
| CN103170816A (en) * | 2011-12-21 | 2013-06-26 | 海洋王照明科技股份有限公司 | Device used for automatic assembly of lamp ring component |
| CN103962824A (en) * | 2014-05-21 | 2014-08-06 | 苏州博众精工科技有限公司 | Pressing device |
| CN203956436U (en) * | 2014-07-30 | 2014-11-26 | 杭州沃镭科技有限公司 | A kind of hydraulic pump blade automatic installation apparatus |
| CN204413529U (en) * | 2014-12-25 | 2015-06-24 | 贵阳万江航空机电有限公司 | A kind of reducer shell self-action pressure lining equipment |
| CN104858637A (en) * | 2015-05-21 | 2015-08-26 | 苏州博众精工科技有限公司 | Automatic alignment press-fit mechanism |
| CN204935023U (en) * | 2015-08-31 | 2016-01-06 | 重庆豪能兴富同步器有限公司 | Synchromesh gear hub tooth cover separator device for sleeving |
-
2015
- 2015-08-31 CN CN201510547263.9A patent/CN105171367A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04244323A (en) * | 1991-01-30 | 1992-09-01 | Seiko Instr Inc | Floating type positioning device |
| CN102049675A (en) * | 2010-11-04 | 2011-05-11 | 周俊雄 | Closing machine for lithium batteries |
| CN103170816A (en) * | 2011-12-21 | 2013-06-26 | 海洋王照明科技股份有限公司 | Device used for automatic assembly of lamp ring component |
| CN103962824A (en) * | 2014-05-21 | 2014-08-06 | 苏州博众精工科技有限公司 | Pressing device |
| CN203956436U (en) * | 2014-07-30 | 2014-11-26 | 杭州沃镭科技有限公司 | A kind of hydraulic pump blade automatic installation apparatus |
| CN204413529U (en) * | 2014-12-25 | 2015-06-24 | 贵阳万江航空机电有限公司 | A kind of reducer shell self-action pressure lining equipment |
| CN104858637A (en) * | 2015-05-21 | 2015-08-26 | 苏州博众精工科技有限公司 | Automatic alignment press-fit mechanism |
| CN204935023U (en) * | 2015-08-31 | 2016-01-06 | 重庆豪能兴富同步器有限公司 | Synchromesh gear hub tooth cover separator device for sleeving |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151223 |
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| RJ01 | Rejection of invention patent application after publication |