CN202591936U - Automatic assembly machine for magnetic steel rings - Google Patents

Automatic assembly machine for magnetic steel rings Download PDF

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Publication number
CN202591936U
CN202591936U CN 201220170586 CN201220170586U CN202591936U CN 202591936 U CN202591936 U CN 202591936U CN 201220170586 CN201220170586 CN 201220170586 CN 201220170586 U CN201220170586 U CN 201220170586U CN 202591936 U CN202591936 U CN 202591936U
Authority
CN
China
Prior art keywords
steel circle
level
magnet steel
cylinder
frame
Prior art date
Application number
CN 201220170586
Other languages
Chinese (zh)
Inventor
李集行
赵海文
刘今越
李铁军
杨冬
Original Assignee
石家庄爱驰自动化设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 石家庄爱驰自动化设备有限公司 filed Critical 石家庄爱驰自动化设备有限公司
Priority to CN 201220170586 priority Critical patent/CN202591936U/en
Application granted granted Critical
Publication of CN202591936U publication Critical patent/CN202591936U/en

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Abstract

The utility model discloses an automatic assembly machine for magnetic steel rings. The automatic assembly machine for the magnetic steel rings comprises a main frame body and a control system, wherein a rotor positioning mechanism is arranged on a lower table top of the main frame body, a push mounting mechanism is arranged above the rotor positioning mechanism, and one side of the main frame body is provided with a feeding mechanism; the rotor positioning mechanism comprises a lower mould and an upper mould which are used for positioning a rotor; the feeding mechanism is provided with a first material position, a second material position and a third material position which are used for containing piled magnetic steel rings, the bottom of the first material position is provided with a push plate, one side of the top of the first material position is provided with a push hand, one side of a frame which is opposite to the push hand is provided with a supporting plate which does horizontal motion, and a first cylinder which drives the supporting plate to move up and down is arranged below the supporting plate; and the push mounting mechanism comprises a pressure head which is driven to move up and down by a pneumohydraulic pressure cylinder and is used for attracting the magnetic steel rings. The automatic assembly machine for the magnetic steel rings ensures the installation accuracy and quality of the magnetic steel rings and the service life and performance of in-wheel motors applying the magnetic steel rings, and improves the automation degree of the installation of the magnetic steel rings.

Description

Magnet steel circle automatic assembling machine

Technical field

The utility model relates to a kind of plant equipment that is used to install machine components, a kind of specifically automatic assembling machine that is used for installing automatically the magnet steel circle of hub-type motor.

Background technology

The magnet steel circle is an important spare part in the hub-type motor that uses of battery-operated motor cycle, electric bicycle, and whether the quality that the magnet steel circle is installed, with performance that has influence on battery-operated motor cycle, electric bicycle and service life.Mostly the installation of magnet steel circle at present is that artificial working pressure machine is pressed into installation.This mounting means automaticity is lower, and lacks measuring ability, damages the magnet steel circle easily by pressure.

The utility model content

The utility model technical issues that need to address provide a kind of mode that replaces the working pressure machine to be pressed into the automatic assembling machine magnet steel circle, that can carry out the installation of magnet steel circle with automated manner are installed.

For solving the problems of the technologies described above, the technical scheme that the utility model adopted is:

Magnet steel circle automatic assembling machine; The main frame body that comprises mainly the frame-type that constitutes by upper table surface and following table; On the following table of the framework inside of main frame body the rotor detent mechanism is set; The top of said rotor detent mechanism is provided with press-loading device, and the position of a side respective rotor detent mechanism of said main frame body is provided with feed and feed mechanism, also comprises the control system;

Said rotor detent mechanism comprises the bed die on the following table that is fixedly installed on main frame body; Said following table top is provided with the location-plate of going up moving up and down; The middle part of last location-plate is provided with the mold corresponding with bed die, is provided with on the said following table to detect the sensor that the nonmagnetic steel circle is arranged on the bed die;

Said feed and feed mechanism comprise frame; Be arranged side by side first material level, second material level, the 3rd material level of magnet steel circle that is used to hold into buttress that keeps uniform distances on the said frame; Three material levels are connected with the screw-nut body that each material level of driving moves horizontally jointly; The first material level place of said frame is provided with the groove optoelectronic switch that detects feeding position; The travel switch of three material level shift motions of qualification that the arranged outside of three material level bottoms of said frame is corresponding with screw-nut body; The bottom of said first material level is provided with by first screw-nut body driving drive magnet steel circle and does the push pedal that moves up and down, and the top of frame is provided with detects the signal transducer that the nonmagnetic steel circle is arranged, the pushing hands that the promotion magnet steel circle that the top one side setting of first material level is promoted by first Rodless cylinder moves horizontally; The relative side setting of first material level and pushing hands drives the supporting plate of doing horizontal movement by second Rodless cylinder, and the supporting plate below is provided with and drives first cylinder that supporting plate moves up and down;

Said press-loading device comprises by the pneumohydraulic pressure-cylinder driving does the pressure head that can hold the magnet steel circle that moves up and down; The set inside of said pressure head detects the inductor that the nonmagnetic steel circle is arranged; The pressure sensor of detected pressures is installed between said pneumohydraulic pressure-cylinder and the pressure head, also is provided for detecting the displacement transducer of pressure head displacement on the said press-loading device.

The further improvement of the utility model is: the said lower surface of going up location-plate is fixedly connected the guide pillar that is used to lead that passes following table; The below of said guide pillar is connected with cylinder through support, and the sensor that the nonmagnetic steel circle is arranged on the said detection bed die is the optoelectronic switch and the reflective optoelectronic plate of working in coordination.

The further improvement of the utility model is: said upper table surface is arranged between pneumohydraulic pressure-cylinder and the pressure head, and two guide rods of doing to move up and down with pressure head that are connected with pressure head are set on the said upper table surface, and said displacement transducer is arranged on a side of upper table surface.

Because the technological progress of having adopted technique scheme, the utility model to obtain is:

Compared with prior art; The mode that the utility model replaces the working pressure machine to be pressed into is installed the magnet steel circle; Realized the automation installation of magnet steel circle; Guarantee precision and quality that the magnet steel circle is installed, guaranteed the life-span and the performance of the wheel hub motor of this magnet steel circle of use, improved the automaticity that the magnet steel circle is installed.The setting of said rotor detent mechanism is folding mold movably up and down, is convenient to that rotor is placed and the location.Described optoelectronic switch and reflective optoelectronic plate are convenient to effectively detect that the nonmagnetic steel circle is arranged.Said pneumohydraulic pressure-cylinder is through upper table surface and the more stable action that is connected and controls pressure head of guide rod.

Description of drawings

Fig. 1 is the structural representation of the utility model;

Fig. 2 is the rotor detent mechanism sketch map of the utility model;

Fig. 3 is the feed and the feed mechanism sketch map of the utility model;

Fig. 4 is the press-loading device sketch map of the utility model.

Wherein, 1, the rotor detent mechanism, 2, feed and feed mechanism, 3, press-loading device, 101, mold, 102, go up location-plate; 103, guide pillar, 104, the reflective optoelectronic plate, 105, following table, 106, bed die, 107, optoelectronic switch, 108, rotor; 109, support, 110, cylinder, 201, first material level, 202, second material level, the 203, the 3rd material level, 204, screw-nut body; 205, push pedal, 206, drive leading screw, 207, motor, 208, the magnet steel circle, 209, pushing hands; 210, first Rodless cylinder, 211, supporting plate, 212, second Rodless cylinder, 213, first cylinder, 214, drive motors; 215, signal transducer, 216, the groove optoelectronic switch, 217, travel switch, 301, pressure head, 302, inductor; 303, pneumohydraulic pressure-cylinder, 304, pressure sensor, 305, guide rod, 306, upper table surface, 307, displacement transducer.

The specific embodiment

Below in conjunction with accompanying drawing the utility model is explained further details:

Magnet steel circle automatic assembling machine, as shown in Figure 1, comprise rotor detent mechanism 1, feed and feed mechanism 2, press-loading device 3 and control system.Magnet steel circle automatic assembling machine comprises mainly the main frame body of the frame-type that is made up of upper table surface and following table; On the following table of the framework inside of main frame body rotor detent mechanism 1 is set; The top of said rotor detent mechanism 1 is provided with press-loading device 3, and the position of a side respective rotor detent mechanism 1 of said main frame body is provided with feed and feed mechanism 2.This magnet steel circle automatic assembling machine can cooperate with handling equipment forms the production line use, but also unit uses.

Described rotor detent mechanism 1 is referring to Fig. 2, and effect is that accurately location needs the rotor 108 of installation magnet steel circle, and the axis that lets rotor that the position of magnet steel circle need be installed overlaps with the ram axis of press-loading device 3.Said rotor detent mechanism 1 comprises bed die 106, mold 101.Bed die 106 is fixed on the following table 105 of main frame body; Mold 101 is set directly over the bed die 106; Mold 101 is fixed on the location-plate 102, and the said lower surface of going up location-plate is fixedly connected the guide pillar that play the guiding role 103 that passes following table, and the below of said guide pillar is connected with first cylinder 110 through support 109; Be provided with on the said following table and detect the sensor that the nonmagnetic steel circle is arranged, said sensor is the optoelectronic switch 107 and reflective optoelectronic plate 104 of working in coordination.During beginning; Cylinder 110 stretches out and makes between mold 101 and the bed die 106 at regular intervalsly, and after the rotor 108 that needs are installed the magnet steel circle was put on the bed die 106, optoelectronic switch 107 sent signal with reflective optoelectronic plate 104; 110 withdrawals of control system control cylinder; Drive mold 101 and descend, rotor 108 is flattened, realize the rotor positioning function.

Described feed and feed mechanism 2 comprise the material level of three splendid attire magnet steel circles referring to Fig. 3, can be embodied as and sell material wholesale, with the magnet steel circle single deliver to press-loading device 3 pressure heads under.Said feed and feed mechanism 2 comprise frame; Be arranged side by side first material level 201, second material level 202, the 3rd material level 203 of magnet steel circle that is used to hold into buttress that keeps uniform distances on the said frame; The screw-nut body 204 that moves horizontally with the driving material level after three material levels are fixed together is connected; The first material level place of said frame is provided with the groove optoelectronic switch 216 that detects feeding position; The arranged outside travel switch 217 of three material levels bottom of said frame, said travel switch 217 is corresponding with screw-nut body, be used to limit three material levels when feeding to frame two ends shift motion.The bottom push pedal 205 of said first material level; Said push pedal is driven by first screw-nut body; Driving magnet steel circle on first material level does and moves up and down; First screw-nut body of push pedal comprises motor 207, and motor is connected with and drives leading screw 206, is fixedly connected on and drives the leading screw nut engaged in the push pedal.The signal transducer 215 that detection has the nonmagnetic steel circle is set at the top of frame; The pushing hands 209 that the promotion magnet steel circle that one side setting of first material level is promoted by first Rodless cylinder 210 moves horizontally; The supporting plate 211 that the relative side setting of first material level and pushing hands is driven by second Rodless cylinder 212; Supporting plate can be done the rectilinear motion of level along the direction of pushing hands and supporting plate, and the supporting plate below is provided with and drives first cylinder 213 that supporting plate moves up and down.The magnet steel circle 208 that needs are installed is put into vertical first material level 201, second material level 202, the 3rd material level 203 in batch; First material level, 201 feeds at first; Push pedal 205 at first material level 201 bottom during beginning; Move upward by motor 207 driving leading screws, 206 rotations and then drive push pedal 205, magnet steel circle 208 is released.When magnet steel circle 208 arrived pushing hands 209 places, signal transducer 215 detected magnet steel circle 208 and sends signal, and the control system controls the 210 drive pushing hands 209 of first Rodless cylinder and advances, and magnet steel circle 208 is delivered to supporting plate 211 places.Initial position is got back in pushing hands 209 then, and second Rodless cylinder 212 takes under the pressure head of supporting plate 211 arrival press-loading devices simultaneously.Cylinder 213 stretches out and magnet steel circle 208 is delivered on the pressure head rear supporting plate 211 returns then, and first cylinder 213 is also withdrawn.Repeat above-mentioned action, accomplish up to magnet steel circle 208 feeds at material level 201 places.Drive motors 214 runnings of the screw-nut body of three material levels drive three vertical material levels and move; When second material level 202 arrives the feeding position place; Groove optoelectronic switch 216 sends signal; Control system control drive motors 214 stops operating, second material level, 202 beginning feed, the 3rd material level 203 feeds afterwards.When three material levels after all feed is accomplished, system alarm, manual work material loading in batch once more.

Said press-loading device 3 is referring to Fig. 4, comprises being driven by pneumohydraulic pressure-cylinder 303 doing the pressure head 301 that moves up and down, and in the pressure head 301 magnet is housed, and can hold the magnet steel circle.The set inside of said pressure head detects the inductor 302 that the nonmagnetic steel circle is arranged, and the pressure sensor 304 of detected pressures is installed between said pneumohydraulic pressure-cylinder 303 and the pressure head 301.Be provided with upper table surface 306 between said pneumohydraulic pressure-cylinder 303 and the pressure head, two guide rods of doing to move up and down with pressure head 305 that are connected with pressure head are set on the said upper table surface, a side of said upper table surface is provided for detecting the displacement transducer 307 of pressure head displacement.When cylinder 213 the magnet steel circle is delivered to pressure head 301 places, pressure head 301 holds the magnet steel circle, be installed in inductors 302 in the pressure head 301 detect the magnet steel circle is arranged on the pressure head after; Supporting plate 211 is return, and pneumohydraulic pressure-cylinder 303 stretches out, and the magnet steel circle is pressed in the rotor 108; Whether pneumohydraulic pressure-cylinder 303 and the pressure head 301 middle pressure sensors of installing 304 come the build-up tolerance of detection rotor and magnet steel circle to meet the requirements through detected pressures, as undesirable; System alarm is rejected defective products.Displacement transducer 307 can detect the displacement of pressing head distance, makes the magnet steel circle be pressed into degree and meets the demands.After the magnet steel circle was pressed into rotor, pneumohydraulic pressure-cylinder 303 was withdrawn into initial position, and press-loading device repeats above-mentioned action, realized press-fiting automatically function.

Claims (3)

1. magnet steel circle automatic assembling machine; It is characterized in that: the main frame body that comprises mainly the frame-type that constitutes by upper table surface and following table; On the following table of the framework inside of main frame body rotor detent mechanism (1) is set; The top of said rotor detent mechanism (1) is provided with press-loading device (3), and the position of a side respective rotor detent mechanism (1) of said main frame body is provided with feed and feed mechanism (2), also comprises the control system;
Said rotor detent mechanism (1) comprises the bed die (106) on the following table (105) that is fixedly installed on main frame body; Said following table (105) top is provided with the location-plate (102) of going up moving up and down; The middle part of last location-plate (102) is provided with the mold (101) corresponding with bed die (106), is provided with on the said following table (105) to detect the sensor that the nonmagnetic steel circle is arranged on the bed die (106);
Said feed and feed mechanism (2) comprise frame; Be arranged side by side first material level (201), second material level (202), the 3rd material level (203) of magnet steel circle that is used to hold into buttress that keeps uniform distances on the said frame; Three material levels are connected with the screw-nut body (204) that each material level of driving moves horizontally jointly; The first material level place of said frame is provided with the groove optoelectronic switch (216) that detects feeding position; The travel switch (217) of three material level shift motions of qualification that the arranged outside of three material level bottoms of said frame is corresponding with screw-nut body (204); The bottom of said first material level (201) is provided with by first screw-nut body driving drive magnet steel circle and does the push pedal (205) that moves up and down; The top of frame is provided with detects the signal transducer (215) that the nonmagnetic steel circle is arranged; The pushing hands (209) that the promotion magnet steel circle that the top one side setting of first material level (201) is promoted by first Rodless cylinder (210) moves horizontally; The side setting that first material level (201) is relative with pushing hands (209) drives the supporting plate (211) of doing horizontal movement by second Rodless cylinder (212), and supporting plate (211) below is provided with and drives first cylinder (213) that supporting plate moves up and down;
Said press-loading device (3) comprises by pneumohydraulic pressure-cylinder (303) driving does the pressure head that can hold the magnet steel circle (301) that moves up and down; The set inside of said pressure head (301) detects the inductor (302) that the nonmagnetic steel circle is arranged; The pressure sensor (304) of detected pressures is installed between said pneumohydraulic pressure-cylinder (303) and the pressure head (301), also is provided for detecting the displacement transducer (307) of pressure head displacement on the said press-loading device (3).
2. magnet steel circle automatic assembling machine according to claim 1; It is characterized in that: the said lower surface of going up location-plate (102) is fixedly connected the guide pillar that is used to lead (103) that passes following table (105); The below of said guide pillar (103) is connected with cylinder (110) through support (109), and the sensor that the nonmagnetic steel circle is arranged on the said detection bed die (106) is the optoelectronic switch (107) and the reflective optoelectronic plate (104) of working in coordination.
3. magnet steel circle automatic assembling machine according to claim 1 and 2; It is characterized in that: said upper table surface (306) is arranged between pneumohydraulic pressure-cylinder (303) and the pressure head (301); Two guide rods of doing to move up and down with pressure head (305) that are connected with pressure head are set on the said upper table surface (306), and said displacement transducer (307) is arranged on a side of upper table surface (306).
CN 201220170586 2012-04-21 2012-04-21 Automatic assembly machine for magnetic steel rings CN202591936U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220170586 CN202591936U (en) 2012-04-21 2012-04-21 Automatic assembly machine for magnetic steel rings

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Application Number Priority Date Filing Date Title
CN 201220170586 CN202591936U (en) 2012-04-21 2012-04-21 Automatic assembly machine for magnetic steel rings

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103121162A (en) * 2013-03-18 2013-05-29 阜新德尔汽车部件股份有限公司 Semi-automatic press for mechanical assembly
CN103203614A (en) * 2013-04-10 2013-07-17 机科发展科技股份有限公司 Automatic rotor cold press
CN104092338A (en) * 2014-07-30 2014-10-08 温岭市九洲电机制造有限公司 Magnetic steel pressing-fit machine for hub motor
CN104647006A (en) * 2015-01-28 2015-05-27 苏州鸿普精密模具有限公司 Pressed mould device of compressor front cover assembling machine
CN105066938A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Hub internal spline large diameter detection mechanism in synchronizer assembly detection line
CN105058020A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Device for automatically nesting gear hub and gear sleeve of synchronizer
CN105058021A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Automatic device for nesting assembling of gear hub and gear sleeve
CN105058016A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Gear hub and gear sleeve fitting mechanism of synchronizer assembly detection line
CN105135984A (en) * 2015-08-31 2015-12-09 重庆豪能兴富同步器有限公司 Mechanism for detecting major diameter of internal spline
CN105382538A (en) * 2015-10-14 2016-03-09 宁波拓普电器有限公司 Terminal die-cutting and magnetic steel assembly device for coil
CN106112442A (en) * 2016-08-22 2016-11-16 湖北精川智能装备股份有限公司 A kind of EV motor rotor magnetic steel automatic placement device bed
CN106181309A (en) * 2016-08-31 2016-12-07 江苏吉丰自动化设备有限公司 The magnet steel feeding feeding mechanism of full automatic car loudspeaker assembly line

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103121162A (en) * 2013-03-18 2013-05-29 阜新德尔汽车部件股份有限公司 Semi-automatic press for mechanical assembly
CN103203614A (en) * 2013-04-10 2013-07-17 机科发展科技股份有限公司 Automatic rotor cold press
CN103203614B (en) * 2013-04-10 2016-04-20 机科发展科技股份有限公司 A kind of rotor automatic cold press
CN104092338A (en) * 2014-07-30 2014-10-08 温岭市九洲电机制造有限公司 Magnetic steel pressing-fit machine for hub motor
CN104092338B (en) * 2014-07-30 2016-07-06 温岭市九洲电机制造有限公司 A kind of magnet steel pressing machine of wheel hub motor
CN104647006A (en) * 2015-01-28 2015-05-27 苏州鸿普精密模具有限公司 Pressed mould device of compressor front cover assembling machine
CN105058016A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Gear hub and gear sleeve fitting mechanism of synchronizer assembly detection line
CN105058021A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Automatic device for nesting assembling of gear hub and gear sleeve
CN105135984A (en) * 2015-08-31 2015-12-09 重庆豪能兴富同步器有限公司 Mechanism for detecting major diameter of internal spline
CN105058020A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Device for automatically nesting gear hub and gear sleeve of synchronizer
CN105066938A (en) * 2015-08-31 2015-11-18 重庆豪能兴富同步器有限公司 Hub internal spline large diameter detection mechanism in synchronizer assembly detection line
CN105382538A (en) * 2015-10-14 2016-03-09 宁波拓普电器有限公司 Terminal die-cutting and magnetic steel assembly device for coil
CN106112442A (en) * 2016-08-22 2016-11-16 湖北精川智能装备股份有限公司 A kind of EV motor rotor magnetic steel automatic placement device bed
CN106181309A (en) * 2016-08-31 2016-12-07 江苏吉丰自动化设备有限公司 The magnet steel feeding feeding mechanism of full automatic car loudspeaker assembly line
CN106181309B (en) * 2016-08-31 2019-07-12 江苏吉丰自动化设备有限公司 The magnet steel feeding feeding mechanism of full automatic car loudspeaker assembly line

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121212

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CF01 Termination of patent right due to non-payment of annual fee