CN105036664A - Outdoor rapid repair mortar - Google Patents

Outdoor rapid repair mortar Download PDF

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Publication number
CN105036664A
CN105036664A CN201510412172.4A CN201510412172A CN105036664A CN 105036664 A CN105036664 A CN 105036664A CN 201510412172 A CN201510412172 A CN 201510412172A CN 105036664 A CN105036664 A CN 105036664A
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China
Prior art keywords
sand
adopts
cement
defoamer
rapid
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Granted
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CN201510412172.4A
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Chinese (zh)
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CN105036664B (en
Inventor
刘可罡
林志炼
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Xiamen waterproofing doctor New Material Co., Ltd.
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林志炼
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Publication of CN105036664A publication Critical patent/CN105036664A/en
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  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soil Conditioners And Soil-Stabilizing Materials (AREA)

Abstract

The invention provides outdoor rapid repair mortar which comprises the following components in parts by weight: 180-220 parts of common silicate cement, 80-120 parts of sulphoaluminate cement, 620-720 parts of sand, 0.8-1.2 parts of a defoamer. 0.4-0.8 part of a water reducer, 0.4-0.8 part of HPMC, 20-40 parts of rubber powder, 0.3-0.5 part of lithium carbonate and 0.6-1.0 part of citric acid. The rapid repair mortar provided by the invention can be quickly hardened and can be trod and vehicles can travel on the road in 4 hours after construction. Moreover, the rapid repair mortar provided by the invention is high in strength, the initial (4 hours) compression resistance is at least 19.0MPA and the fracture resistance reaches at least 4.0MPA.

Description

Outdoor rapid-patching motar
Technical field
The present invention relates to building material technical field, refer to a kind of outdoor rapid-patching motar especially.
Background technology
The ground such as road surface, passageway of the outdoor public square in covil construction community adopts traditional stone material floor tile paving decoration mostly, in construction technology basic adopt half moistening dry-mixed mortar to do laid process (that is: common 32.5 or 42.5 silicate cements add the moistening rear dry mixing of river sand half and become mortar to do the end, then the quiet slurry of cement is watered, stone material floor tile directly spreads the engineering method of pressure again), half moistening dry-mixed mortar is adopted to be the concavo-convex level of original ground structure due to outdoor public square, basic unit's horizontal plane big rise and fall, stone material floor tile is pasted needs thicker screed excessively to glue paving.This engineering method easy construction, floor tile level easily adjusts, but also produces following technological deficiency:
1, common 32.5 or 42.5 silicate cement half moistening dry-mixed mortar water content is low, cement initial stage slaking reaction is slow, very low with stone material bonding strength, need lasting water seasoning, guarantee normal silicate 28d (my god) dental age, so intensity substantially will 28d (my god) after just can reach standard-required.Curing time is very long, time-consumingly requires great effort again.
Although 2 can have time enough to carry out enclosing construction and maintenance in new construction, but due to curing time cycle long tube reason being difficult to ensure, add outdoor ground dehydration very fast, the sand-cement slurry middle and later periods water requirement of maturing process can not be guaranteed, and causes the insufficient intensity of slaking not up to standard.Once being open to traffic, ground stone big area comes off, then when keeping in repair, and because now community has moved in the condition more not possessing comprehensive enclosing construction and maintenance, cause and repair and more fall, mend larger and larger, long-time road surface can not get comprehensive reparation.
Summary of the invention
For overcoming above-mentioned technological deficiency, the object of the invention is to propose a kind of consuming time shorter, without the need to water seasoning, can Rapid-Repair outdoor stone material floor tile, intensity outdoor rapid-patching motar up to standard.
The technical scheme adopted is:
A kind of outdoor rapid-patching motar, it comprises following component and content by weight:
Ordinary Portland cement: 180-220;
Sulphur aluminium cement: 80-120;
Sand: 620-720;
Defoamer: 0.8-1.2;
Water reducer: 0.4-0.8;
HPMC:0.4-0.8;
Rubber powder: 20-40;
Quilonum Retard: 0.3-0.5;
Citric acid: 0.6-1.0.
Preferably, described ordinary Portland cement adopts PO42.5R cement; Described sulphur aluminium cement adopts 42.5 sulphur aluminium cement; Described sand comprises the 70-100 order sand of the 30-50 order sand of 380-420 part, the 40-70 order sand of 140-160 part and 100-140 part.
Further preferably, described defoamer adopts the defoamer P803 of Shanghai Sanrui Chemistry Co., Ltd; Described water reducer adopts the water reducer SD600 of Shanghai Sanrui Chemistry Co., Ltd; Described HPMC adopts the HPMC40000 of Shanghai Hui Guang Fine Chemical Co., Ltd; Described rubber powder adopts the 6021E of Beijing Tianwei Baochen Chemical Product Co., Ltd..
Further preferably, outdoor rapid-patching motar comprises following component and content:
PO42.5R:200;
42.5 sulphur aluminium cement: 100;
30-50 order sand: 400;
40-70 order sand: 150;
70-100 order sand: 120;
Defoamer P803:1.0;
Water reducer SD600:0.6;
HPMC40000:0.6;
6021E:30;
Quilonum Retard: 0.4;
Citric acid: 0.8.
The outdoor rapid-patching motar of the present invention is by preparing component Homogeneous phase mixing.
When using (construction), for outdoor (as square) floor tile Rapid-Repair, it comprises the steps:
S1, base treatment: removed by the loosening junk of basic unit, keep the smooth of basic unit;
S2, bed course process: rapid-patching motar of the present invention is mixed with handstone 1:1 and fills up;
S3, ground connection brick: after being mixed by the water of rapid-patching motar of the present invention and 15% (weight ratio), carry out bonding and paste floor tile.
The invention has the beneficial effects as follows:
Rapid-patching motar of the present invention can snap cure, can trample, drives a vehicle after construction 4h (hour); And rapid-patching motar intensity of the present invention is high, initial stage (4h) resistance to compression at least 19.0MPA, anti-folding reaches at least 4.0MPA.Index is as shown in table 1 below:
Table 1
Embodiment
Below by specific embodiment, the present invention is described in detail; but the purposes of these exemplary embodiments and object are only used for exemplifying the present invention; not any type of any restriction is formed to real protection scope of the present invention, more non-protection scope of the present invention is confined to this.
Contriver is through composition adjustment repeatedly and consumption is tested, and pays creative work and just obtains the present invention.What will enumerate below is only some preferably research experiments, contains some concrete components and concrete content of having adjusted in this experiment, the embodiment of this limited number of time exhaustive, and those skilled in the art can adjust other components and ratio accordingly.
Embodiment 1
A kind of outdoor rapid-patching motar, it comprises following component and content by weight:
PO42.5R:200;
42.5 sulphur aluminium cement: 100;
30-50 order sand: 400;
40-70 order sand: 150;
70-100 order sand: 120;
Defoamer P803:1.0;
Water reducer SD600:0.6;
HPMC40000:0.6;
6021E:30;
Quilonum Retard: 0.4;
Citric acid: 0.8.
Each component in above-mentioned all can commercially obtain.The ordinary Portland cement that PO42.5R selects China Resources group company to produce; The cement that 42.5 sulphur aluminium cement selection Hubei Xiaogan Anda special cement company limiteds produce; Defoamer P803 selects the defoamer P803 of Shanghai Sanrui Chemistry Co., Ltd; Described water reducer SD600 selects the water reducer SD600 of Shanghai Sanrui Chemistry Co., Ltd; HPMC40000 selects the HPMC40000 of Shanghai Hui Guang Fine Chemical Co., Ltd (wherein HPMC is Vltra tears, and HPMC40000 is the Vltra tears of nominal viscosity 40000); 6021E selects the rubber powder 6021E of Beijing Tianwei Baochen Chemical Product Co., Ltd..Quilonum Retard and citric acid select Quilonum Retard and the citric acid of Nanjing Si Taibao trade Co., Ltd.
In above-mentioned, what 30-50 order sand represented is that sand is 30-50 order on the whole, and it is integrally distinguished.Namely, the sand (quartz sand) that market is sold has classifies to its magnitude range, in one whole bag of sold sand, has one whole bag of sand of 30-50 order range class, there is one whole bag of sand of 40-70 order range class, have one whole bag of sand of 70-100 order range class.
By said components Homogeneous phase mixing can be prepared this outdoor rapid-patching motar.
During use, for outdoor as square floor tile Rapid-Repair, it comprises the steps:
S1, base treatment: removed by the loosening junk of basic unit, keep the smooth of basic unit;
S2, bed course process: rapid-patching motar of the present invention is mixed with handstone 1:1 and fills up;
S3, ground connection brick: after being mixed by the water of rapid-patching motar of the present invention and 15% (weight ratio), carry out bonding and paste floor tile.
Embodiment 2
With reference to embodiment 1, as different from Example 1, the outdoor rapid-patching motar formula of the present embodiment is as follows:
PO42.5R:180;
42.5 sulphur aluminium cement: 80;
30-50 order sand: 380;
40-70 order sand: 140;
70-100 order sand: 100;
Defoamer P803:0.8;
Water reducer SD600:0.4;
HPMC40000:0.4;
6021E:20;
Quilonum Retard: 0.3;
Citric acid: 0.6.
Preparation method and using method are with reference to embodiment 1.
Embodiment 3
With reference to embodiment 1, as different from Example 1, the outdoor rapid-patching motar formula of the present embodiment is as follows:
PO42.5R:220;
42.5 sulphur aluminium cement: 120;
30-50 order sand: 420;
40-70 order sand: 160;
70-100 order sand: 140;
Defoamer P803:1.2;
Water reducer SD600:0.8;
HPMC40000:0.8;
6021E:40;
Quilonum Retard: 0.5;
Citric acid: 1.0.
Preparation method and using method are with reference to embodiment 1.
The outdoor rapid-patching motar of the present embodiment of embodiment 1-3 is carried out physicals detection, and its result is as shown in table 2 below;
As can be seen from the results, rapid-patching motar of the present invention can snap cure, and initial stage (4h) ultimate compression strength reaches >19.0MPA, and folding strength reaches >4.0MPA.Construction 4h (hour) the afterwards front degree of its index can reach the requirement of trampling, driving a vehicle.
Should be appreciated that the purposes of these embodiments is only not intended to for illustration of the present invention limit the scope of the invention.In addition; also should understand; after having read technology contents of the present invention, those skilled in the art can make various change, amendment and/or modification to the present invention, and these all equivalent form of values fall within the protection domain that the application's appended claims limits equally.

Claims (4)

1. an outdoor rapid-patching motar, is characterized in that, it comprises following component and content by weight:
Ordinary Portland cement: 180-220;
Sulphur aluminium cement: 80-120;
Sand: 620-720;
Defoamer: 0.8-1.2;
Water reducer: 0.4-0.8;
HPMC:0.4-0.8;
Rubber powder: 20-40;
Quilonum Retard: 0.3-0.5;
Citric acid: 0.6-1.0.
2. outdoor rapid-patching motar as claimed in claim 1, is characterized in that, described ordinary Portland cement adopts PO42.5R cement; Described sulphur aluminium cement adopts 42.5 sulphur aluminium cement; Described sand comprises the 70-100 order sand of the 30-50 order sand of 380-420 part, the 40-70 order sand of 140-160 part and 100-140 part.
3. outdoor rapid-patching motar as claimed in claim 2, is characterized in that, described defoamer adopts the defoamer P803 of Shanghai Sanrui Chemistry Co., Ltd; Described water reducer adopts the water reducer SD600 of Shanghai Sanrui Chemistry Co., Ltd; Described HPMC adopts the HPMC40000 of Shanghai Hui Guang Fine Chemical Co., Ltd; Described rubber powder adopts the 6021E of Beijing Tianwei Baochen Chemical Product Co., Ltd..
4. outdoor rapid-patching motar as claimed in claim 3, is characterized in that, it comprises following component and content:
PO42.5R:200;
42.5 sulphur aluminium cement: 100;
30-50 order sand: 400;
40-70 order sand: 150;
70-100 order sand: 120;
Defoamer P803:1.0;
Water reducer SD600:0.6;
HPMC40000:0.6;
6021E:30;
Quilonum Retard: 0.4;
Citric acid: 0.8.
CN201510412172.4A 2015-07-14 2015-07-14 Outdoor rapid-patching motar Active CN105036664B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105693174A (en) * 2016-03-03 2016-06-22 张耀忠 Modified repair mortar
CN107935520A (en) * 2018-01-03 2018-04-20 刘世新 A kind of high-performance polymer mending mortar

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060008256A (en) * 2005-12-13 2006-01-26 김철홍 The latex mortar for all concrete structures to protect, thereof its production method
CN102173661A (en) * 2010-12-22 2011-09-07 北京东方雨虹防水技术股份有限公司 Self-leveling polymer cement base repair mortar and preparation method thereof
CN102320793A (en) * 2011-08-23 2012-01-18 大连建科北方化学有限公司 Quick-hardening self-compacting anti-cracking high-performance grouting material
CN102432255A (en) * 2011-09-29 2012-05-02 成都嘉新科技集团有限公司 Cement-based self-leveling mortar
CN103274654A (en) * 2013-06-09 2013-09-04 吉孟银 Repairing mortar for concrete floor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20060008256A (en) * 2005-12-13 2006-01-26 김철홍 The latex mortar for all concrete structures to protect, thereof its production method
CN102173661A (en) * 2010-12-22 2011-09-07 北京东方雨虹防水技术股份有限公司 Self-leveling polymer cement base repair mortar and preparation method thereof
CN102320793A (en) * 2011-08-23 2012-01-18 大连建科北方化学有限公司 Quick-hardening self-compacting anti-cracking high-performance grouting material
CN102432255A (en) * 2011-09-29 2012-05-02 成都嘉新科技集团有限公司 Cement-based self-leveling mortar
CN103274654A (en) * 2013-06-09 2013-09-04 吉孟银 Repairing mortar for concrete floor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105693174A (en) * 2016-03-03 2016-06-22 张耀忠 Modified repair mortar
CN107935520A (en) * 2018-01-03 2018-04-20 刘世新 A kind of high-performance polymer mending mortar

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Effective date of registration: 20200123

Address after: 361000 Area C, First Floor, No. 585 Meihe Road, Pantu Industrial Zone, Xiamen Tong'an District, Fujian Province

Patentee after: Xiamen waterproofing doctor New Material Co., Ltd.

Address before: TA Pu Siming District Xiamen road 361000 Fujian province No. 166 building 2105 room 21

Patentee before: Lin Zhilian