CN105033636A - Device for automatically mounting keys onto panel - Google Patents
Device for automatically mounting keys onto panel Download PDFInfo
- Publication number
- CN105033636A CN105033636A CN201510477860.9A CN201510477860A CN105033636A CN 105033636 A CN105033636 A CN 105033636A CN 201510477860 A CN201510477860 A CN 201510477860A CN 105033636 A CN105033636 A CN 105033636A
- Authority
- CN
- China
- Prior art keywords
- keypad
- panel
- delivery sheet
- height
- pulling device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
Abstract
The invention discloses a device for automatically mounting keys onto a panel. The keys which are mounted on the same panel (2) are integrated on a key board (4). The device for automatically mounting the keys onto the panel is characterized by comprising a first feeding mechanism (5), a processing platform and a discharging mechanism. According to the device, the automatic mounting of the keys and the panel (2) can be achieved. Compared with the prior art, the manpower is greatly saved and the assembly efficiency is improved; the missed mounting is effectively avoided, and according to the statistics, the assembly cycle of the device is shortened by over 30%.
Description
Technical field
The present invention relates to a kind of for by button Auto-mounting to the device on panel, belong to automatic field.
Background technology
Air-Conditioning Control Panel is the panel that user controls that air conditioner steering mechanism realizes the various function of air-conditioning indirectly.As automobile air conditioner control panel having function selecting key, temperature key, adjusting wind key, rear window defrosting key etc.
Air-Conditioning Control Panel generally includes panel and button, in production and processing, normally independent production, combinationally use, in prior art, automobile air conditioner control panel assembling is manually main, and installation is, button and panel are ready to, then have different workmans not to be assembled into successively on panel at different stations.This installation method at least has following shortcoming: (1) needs a large amount of artificial; (2) overall assembling speed is slow; (3) neglected loading.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of saving manually, and assembling speed is fast, is not easy the device producing neglected loading.
For solving the problem, the invention provides a kind of for by button Auto-mounting to the device on panel, wherein, the button be arranged on same described panel is integrated on a keypad, it is characterized in that, comprise the first feed mechanism, processing platform and discharge mechanism, wherein:
Described panel is driven by power set and does intermittent movement along a horizontal rectilinear trajectory;
Described first feed mechanism comprises the first delivery sheet and the first material-pulling device, and described keypad is laid on described first delivery sheet successively) on, the keypad straight line first along the line track on described first delivery sheet can push by described first material-pulling device;
Described processing platform comprises processing plate and manipulator, described processing plate can be fixed described first material-pulling device and push to described keypad on it, described manipulator can capture directly over described button to described rectilinear orbit from the described keypad of described processing plate, and when described rectilinear orbit stops motion, described button is inserted on the described panel of fixed position;
Discharge device, can be pushed away described processing plate by described processing plate by the described keypad after described manipulator gripping.
As a further improvement on the present invention, described discharge device comprises the marker board parallel with described first delivery sheet, described processing plate is arranged on one and is driven with on described marker board and all vertical stock guide of the first delivery sheet linearly can be moved reciprocatingly on described stock guide by drive unit, and two extreme positions during described processing plate motion are separately positioned on the extended line of described first delivery sheet and marker board.
As a further improvement on the present invention, also comprise the second feed mechanism, it comprises the second delivery sheet be connected with described first delivery sheet, and the described keypad be positioned on described second delivery sheet can be pushed to the second material-pulling device on described first delivery sheet.
As a further improvement on the present invention, described second material-pulling device is a bar shaped expeller, the end contact of itself and described keypad side free end, and the described keypad that can promote to be in contact with it moves reciprocatingly along horizontal linear second track vertical with described first track.
As a further improvement on the present invention, described first material-pulling device is a bar shaped expeller, the end contact of itself and described keypad side free end, and the described keypad that can be in contact with it moves reciprocatingly along the first track.
As a further improvement on the present invention, described second delivery sheet is provided with second place sensor and the second endpoint sensors, when described second material-pulling device moves to second place sensing station, described second material-pulling device of described second place sensor control upwards lifts and reaches the first height h and do counter motion, until after it moves to described second endpoint sensors position, described second endpoint sensors controls to do counter motion after its decline reaches the second height m, and the height n of described keypad is between described first height h and second height m.
As a further improvement on the present invention, described first delivery sheet is provided with primary importance sensor and first end point sensor, when described first material-pulling device moves to primary importance sensing station, described first material-pulling device of described primary importance sensor control upwards lifts and reaches described first height h or be greater than described first height h and do counter motion, until after it moves to described first end point sensor position, described first end point sensor control its decline reach described second height m or be less than described second height m after do counter motion.
As a further improvement on the present invention, described discharge device also comprises one can push to discharge cylinder on described marker board from described processing plate by described keypad, and the ash can be communicated with described marker board, described marker board is tilted to lower setting at least partly, and the described keypad falling into described marker board falls under gravity into described ash can.
Beneficial effect of the present invention is, the present invention can realize the Auto-mounting of button and panel, in terms of existing technologies, greatly reduces manpower, improves efficiency of assembling, effectively avoids the generation of neglected loading.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Wherein: 2-panel; 4-keypad; 5-first feed mechanism; 6-first delivery sheet; 8-first material-pulling device; 10-processes plate; 12-manipulator; 14-marker board; 16-stock guide; 18-second feed mechanism; 20-second delivery sheet; 22-second material-pulling device.
Detailed description of the invention
Below the specific embodiment of the present invention is described in further detail.
As shown in Figure 1, the present invention includes the first feed mechanism 5, processing platform and discharge mechanism, wherein:
Described panel 2 is driven by power set and does intermittent movement along a horizontal rectilinear trajectory;
Described first feed mechanism 5 comprises the first delivery sheet 6 and the first material-pulling device 8, and described keypad 4 is laid on described first delivery sheet 6 successively, and straight line first track along the line for the keypad 4 on described first delivery sheet 6 can push by described first material-pulling device 8;
Described processing platform comprises processing plate 10 and manipulator 12, described processing plate 10 can be fixed described first material-pulling device 8 and push to described keypad 4 on it, described manipulator 12 can capture directly over described button to described rectilinear orbit from the described keypad 4 of described processing plate 10, and when described rectilinear orbit stops motion, described button is inserted on the described panel 2 of fixed position;
Discharge device, can be pushed away described processing plate 10 by described processing plate 10 by the described keypad 4 after the gripping of described manipulator 12.
As a further improvement on the present invention, described discharge device comprises the marker board 14 parallel with described first delivery sheet 6, described processing plate 10 is arranged on one and is driven with on described marker board 14 and all vertical stock guide 16 of the first delivery sheet 6 linearly can be moved reciprocatingly on described stock guide 16 by drive unit, and two extreme positions when described processing plate 10 moves are separately positioned on the extended line of described first delivery sheet 6 and marker board 14.
As a further improvement on the present invention, also comprise the second feed mechanism 18, it comprises the second delivery sheet 20 be connected with described first delivery sheet 6, and the described keypad 4 be positioned on described second delivery sheet 20 can be pushed to the second material-pulling device 22 on described first delivery sheet 6.
As a further improvement on the present invention, described second material-pulling device 22 is a bar shaped expeller, the end contact of itself and described keypad 4 side free end, and the described keypad 4 that can promote to be in contact with it moves reciprocatingly along horizontal linear second track vertical with described first track.
As a further improvement on the present invention, described first material-pulling device 8 is a bar shaped expeller, the end contact of itself and described keypad 4 side free end, and the described keypad 4 that can be in contact with it moves reciprocatingly along the first track.
As a further improvement on the present invention, described second delivery sheet 20 is provided with second place sensor and the second endpoint sensors, when described second material-pulling device 22 moves to second place sensing station, described second material-pulling device 22 of described second place sensor control upwards lifts and reaches the first height h and do counter motion, until after it moves to described second endpoint sensors position, described second endpoint sensors controls to do counter motion after its decline reaches the second height m, and the height n of described keypad 4 is between described first height h and second height m.
As a further improvement on the present invention, described first delivery sheet 6 is provided with primary importance sensor and first end point sensor, when described first material-pulling device 8 moves to primary importance sensing station, described first material-pulling device 8 of described primary importance sensor control upwards lifts and reaches described first height h or be greater than described first height h and do counter motion, until after it moves to described first end point sensor position, described first end point sensor control its decline reach described second height m or be less than described second height m after do counter motion.
As a further improvement on the present invention, described discharge device also comprises one can push to discharge cylinder on described marker board 14 from described processing plate 10 by described keypad 4, and the ash can be communicated with described marker board 14, described marker board 14 is tilted to lower setting at least partly, and the described keypad 4 falling into described marker board 14 falls under gravity into described ash can.
Concrete principle of the present invention is as follows:
(1) keypad 4 is square to arrange and is placed on the second delivery sheet 20 in batches, second material-pulling device 22 is along level second orbiting motion, keypad 4 is pushed to the first delivery sheet 6 direction, because first delivery sheet 6 one end is provided with baffle plate, after one end of keypad 4 contacts with this baffle plate, cannot move forward;
(2) part keypad 4 is pushed on the first delivery sheet 6, and now the first material-pulling device 8 moves along level first regulation, pushes keypad 4 to processing plate 10 direction;
(3) process plate 10 to move on stock guide 16, when processing plate 10 not having material, processing plate 10 moves on the extended line of the first delivery sheet 6 place straight line, and now keypad 4 is pushed on processing plate 10 also through fixing by the first pusher;
(4) while of with said process, the panel 2 of batch also does intermittent movement along horizontal rectilinear trajectory under the driving at power set, when its one of them panel 2 moves to a certain preset, stops motion, waits to be processed;
(5) manipulator 12 will move to processing plate 10 directly over, the button on the keypad 4 that gripping is fixed thereon, and move to be arranged at middle stop panel 2 directly over, case is installed on this panel 2;
(6), after button is removed, processing plate 10 does rectilinear motion on stock guide 16, moves on the extended line of marker board 14 place straight line, unclamp clamping, by discharge cylinder, the keypad 4 on it is pushed on marker board 14, enters ash can afterwards.
Circulation like this, realizes the Auto-mounting of button and panel 2.
It should be noted that, keypad 4 is in the process of assembling, meeting minimizing gradually, need constantly to supplement keypad 4, the keypad 4 supplemented is arranged on the second delivery sheet 20, but between the second material-pulling device 22 and the second endpoint sensors, second delivery sheet 20 moves to only respectively has the width place of a keypad 4 to be provided with second place sensor with the baffle plate of the first delivery sheet 6, when second material-pulling device 22 moves to this position, second place sensor controls the second material-pulling device 22 and upwards lifts and reach the first height h do counter motion, until after it moves to described second endpoint sensors position, second endpoint sensors controls to do counter motion again after its decline reaches the second height m, the height n of certain keypad 4 should between described first height h and second height m.The rectangle square formation now continuing to promote new keypad 4 composition is moved to the first delivery sheet 6 direction.
The principle of the first feed mechanism 5 and above-mentioned similar, extreme position on the first delivery sheet 6, when namely can push away without material, be provided with primary importance sensor, and first end point sensor is set at the other end, when the first material-pulling device 8 moves to primary importance sensing station, primary importance sensor controls the first material-pulling device 8 and upwards lifts and reach the first height h or be greater than described first height h do counter motion, until after it moves to first end point sensor position, first end point sensor controls to do counter motion after its decline reaches the second height m or is less than the second height m.Now continue to push new keypad 4 to processing plate 10 direction.
The present invention can realize the Auto-mounting of button and panel 2, in terms of existing technologies, greatly reduces manpower, improves efficiency of assembling, effectively avoids the generation of neglected loading, and according to statistics, its assembly period improves more than 30%.
Above embodiment is only the present invention's a kind of embodiment wherein, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (8)
1. one kind for by button Auto-mounting to the device on panel, wherein, the button be arranged on same described panel (2) is integrated on a keypad (4), it is characterized in that, comprise the first feed mechanism (5), processing platform and discharge mechanism, wherein:
Described panel (2) is driven by power set and does intermittent movement along a horizontal rectilinear trajectory;
Described first feed mechanism (5) comprises the first delivery sheet (6) and the first material-pulling device (8), described keypad (4) is laid on described first delivery sheet (6) successively, and straight line first track along the line for the keypad (6) on described first delivery sheet (6) can push by described first material-pulling device (8);
Described processing platform comprises processing plate (10) and manipulator (12), described processing plate (10) can be fixed described first material-pulling device (8) and be pushed to described keypad (6) on it, described manipulator (12) can capture directly over described button to described rectilinear orbit from the described keypad (4) of described processing plate (10), and when described rectilinear orbit stops motion, described button is inserted on the described panel (2) of fixed position;
Discharge device, can be pushed away described processing plate (10) by described processing plate (10) by the described keypad (4) after described manipulator (12) gripping.
2. according to claim 1 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, described discharge device comprises the marker board (14) parallel with described first delivery sheet (6), described processing plate (10) be arranged on one with described marker board (14) and all vertical stock guide (16) of the first delivery sheet (6) upper and drive linearly can move reciprocatingly on described stock guide (16) by drive unit, two extreme positions during described processing plate (10) motion are separately positioned on the extended line of described first delivery sheet (6) and marker board (14).
3. according to claim 2 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, also comprise the second feed mechanism (18), it comprises the second delivery sheet (20) be connected with described first delivery sheet (6), and the described keypad (4) be positioned on described second delivery sheet (20) can be pushed to the second material-pulling device (22) on described first delivery sheet (6).
4. according to claim 3 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, described second material-pulling device (22) is a bar shaped expeller, the end contact of itself and described keypad (4) side free end, and the described keypad (4) that can promote to be in contact with it moves reciprocatingly along horizontal linear second track vertical with described first track.
5. according to claim 4 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, described first material-pulling device (8) is a bar shaped expeller, the end contact of itself and described keypad (4) side free end, and the described keypad (4) that can be in contact with it moves reciprocatingly along the first track.
6. according to claim 5 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, described second delivery sheet (20) is provided with second place sensor and the second endpoint sensors, when described second material-pulling device (22) moves to second place sensing station, described second material-pulling device (22) of described second place sensor control is upwards lifted and is reached the first height h and do counter motion, until after it moves to described second endpoint sensors position, described second endpoint sensors controls to do counter motion after its decline reaches the second height m, the height n of described keypad (4) is between described first height h and second height m.
7. according to claim 6 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, described first delivery sheet (6) is provided with primary importance sensor and first end point sensor, when described first material-pulling device (8) moves to primary importance sensing station, described first material-pulling device (8) of described primary importance sensor control is upwards lifted and is reached described first height h or be greater than described first height h and do counter motion, until after it moves to described first end point sensor position, described first end point sensor controls to do counter motion after its decline reaches described second height m or is less than described second height m.
8. according to claim 7 a kind of for by button Auto-mounting to the device on panel, it is characterized in that, described discharge device also comprises one can push to discharge cylinder on described marker board (14) from described processing plate (10) by described keypad (6), and the ash can be communicated with described marker board (14), described marker board (14) is tilted to lower setting at least partly, and the described keypad (6) falling into described marker board (14) falls under gravity into described ash can.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477860.9A CN105033636B (en) | 2015-08-07 | 2015-08-07 | A kind of device for being used to be automatically mounted into button on panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510477860.9A CN105033636B (en) | 2015-08-07 | 2015-08-07 | A kind of device for being used to be automatically mounted into button on panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105033636A true CN105033636A (en) | 2015-11-11 |
| CN105033636B CN105033636B (en) | 2017-10-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510477860.9A Active CN105033636B (en) | 2015-08-07 | 2015-08-07 | A kind of device for being used to be automatically mounted into button on panel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105033636B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216984A (en) * | 2016-08-26 | 2016-12-14 | 飞迅科技(苏州)有限公司 | Button feed mechanism |
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| CN102360976A (en) * | 2011-10-18 | 2012-02-22 | 上海亨井联接件有限公司 | Automatic assembling machine of X framework of keyboard |
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| CN103381550A (en) * | 2012-05-02 | 2013-11-06 | 珠海格力电器股份有限公司 | Assembly system and method for remote controller |
| CN103632867A (en) * | 2013-11-28 | 2014-03-12 | 戴志能 | Automatic assembling equipment for button switch |
| US20140090966A1 (en) * | 2012-09-28 | 2014-04-03 | Hewlett-Packard Development Company, L.P. | Keyboard with screw nut |
| CN205008837U (en) * | 2015-08-07 | 2016-02-03 | 飞迅科技(苏州)有限公司 | A device for inciting somebody to action button automatic installation to panel |
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2015
- 2015-08-07 CN CN201510477860.9A patent/CN105033636B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102360976A (en) * | 2011-10-18 | 2012-02-22 | 上海亨井联接件有限公司 | Automatic assembling machine of X framework of keyboard |
| CN103381550A (en) * | 2012-05-02 | 2013-11-06 | 珠海格力电器股份有限公司 | Assembly system and method for remote controller |
| US20140090966A1 (en) * | 2012-09-28 | 2014-04-03 | Hewlett-Packard Development Company, L.P. | Keyboard with screw nut |
| CN103056648A (en) * | 2012-11-15 | 2013-04-24 | 北京紫光智能机器人系统有限公司 | Automatic feeding device for keyboard automation assembly robot |
| CN103143935A (en) * | 2013-03-28 | 2013-06-12 | 格兰达技术（深圳）有限公司 | Automatic assembling machine and automatic assembling method for air conditioner remote controller panel |
| CN103632867A (en) * | 2013-11-28 | 2014-03-12 | 戴志能 | Automatic assembling equipment for button switch |
| CN205008837U (en) * | 2015-08-07 | 2016-02-03 | 飞迅科技(苏州)有限公司 | A device for inciting somebody to action button automatic installation to panel |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106216984A (en) * | 2016-08-26 | 2016-12-14 | 飞迅科技(苏州)有限公司 | Button feed mechanism |
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| Publication number | Publication date |
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| CN105033636B (en) | 2017-10-13 |
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