CN107425800B - Frame overturning and transferring device in intelligent production line of solar component frame - Google Patents
Frame overturning and transferring device in intelligent production line of solar component frame Download PDFInfo
- Publication number
- CN107425800B CN107425800B CN201710469100.2A CN201710469100A CN107425800B CN 107425800 B CN107425800 B CN 107425800B CN 201710469100 A CN201710469100 A CN 201710469100A CN 107425800 B CN107425800 B CN 107425800B
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- China
- Prior art keywords
- frame
- positioning groove
- solar module
- solar
- short side
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000007306 turnover Effects 0.000 claims description 42
- 238000004080 punching Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 4
- 238000013508 migration Methods 0.000 abstract 2
- 230000005012 migration Effects 0.000 abstract 2
- 238000007664 blowing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 2
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention discloses a frame overturning and transferring device in an intelligent production line of a solar component frame, which comprises the following components: the frame, be equipped with in the frame by preceding back side by side interval in proper order and wait the revolving stage, can carry out the turning device that overturns to solar module frame minor face, can place the frame platform of the solar module frame minor face of upset, solar module frame minor face is with angle sign indicating number installation limit forward, the state that punches a hole the side down lie and control trend place on waiting the revolving stage, still be equipped with the transfer frame that can fore-and-aft horizontal migration in the frame, be equipped with the crane that can vertical migration on transferring the frame, the crane upwards lifts up and can hold up simultaneously and wait the revolving stage, turning device, the solar module frame minor face on the frame platform, be equipped with first, second, third location recess by preceding back side interval side in proper order on the crane. The frame overturning and transferring device can quickly, reliably and accurately overturn the short sides of the frame of the solar component, and overturning work is not needed to be completed manually, so that production cost can be reduced.
Description
Technical Field
The invention relates to the field of production equipment of solar component frames, in particular to a frame overturning and transferring device in an intelligent production line of solar component frames.
Background
After the profile is cut to obtain the short sides of the frame of the solar module, the short sides of the frame of the solar module are required to be sequentially subjected to chip blowing, punching, corner fitting installation and riveting processing. The short side of the solar component frame is formed by connecting an angle code installation side of which two ends are required to be provided with angle codes and riveting points and a punching side of which the installation holes are required to be punched at 90 degrees. During scrap blowing and punching, the short side of the frame of the solar module is laid down in a state that the mounting side of the corner brace faces forward and the punching side faces downward, so that the punching side can be inserted into a punching die from top to bottom for punching; when the corner connector is installed and the riveting point is processed, the short side of the frame of the solar module is laid down in a state that the installation side of the corner connector faces backwards and the punched side faces upwards, and the arrangement is to enable the installation side of the corner connector to be placed on a platform for corner connector installation and riveting points at two ends; therefore, the placing directions of the short sides of the solar component frame required by scrap blowing, punching processing and corner fitting installation and riveting point processing are different, so that the short sides of the solar component frame subjected to scrap blowing and punching can be subjected to corner fitting installation and riveting point processing after being turned over, the turning over of the short sides of the solar component frame is usually completed by manpower, the manual turning over requires labor cost and the turning over efficiency is relatively low, the production cost is greatly increased, and in addition, the short sides of each solar component frame cannot be reliably turned over by manual turning over.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: the frame overturning and transferring device in the intelligent production line of the solar component frame can quickly, reliably and accurately overturn the short sides of the solar component frame and reduce the production cost.
In order to solve the problems, the invention adopts the following technical scheme: frame upset and transfer device in solar module frame intelligent production line includes: the frame is characterized in that: the frame is provided with a to-be-turned table capable of placing the short sides of the solar module frame to be turned, a turning device capable of turning the short sides of the solar module frame transferred from the to-be-turned table, a frame support capable of placing the short sides of the solar module frame transferred from the turning device, the short sides of the solar module frame are horizontally laid on the to-be-turned table in a state that the corner bracket mounting sides are forward and the punching sides are downward and move left and right, the frame is also provided with a transfer frame capable of horizontally moving back and forth, the transfer frame is provided with a lifting frame capable of vertically moving, and the lifting frame is provided with a first positioning groove, a second positioning groove and a third positioning groove which are all left and right in a side-by-side manner; when the transferring frame drives the lifting frame to enable the first positioning groove to move to the lower side of the short side of the solar component frame on the turntable, the second positioning groove is positioned below the short side of the solar component frame on the turnover device, the third positioning groove is positioned below the short side of the solar component frame on the supporting frame, at the moment, the first positioning groove, the second positioning groove and the third positioning groove can respectively lift the short side of the solar component frame on the turntable, the turnover device and the supporting frame one by one after the lifting frame ascends, and the corner code mounting edge can topple forwards when the short side of the solar component frame on the turntable is lifted by the first positioning groove, so that the short side of the solar component frame can be buckled in the first positioning groove and limited by the front and back of the first positioning groove; when the short side of the frame of the solar module turned over on the turning device is supported by the second positioning groove, the frame of the solar module falls into the second positioning groove in a state that the mounting side of the corner connector faces backwards and the punching side faces upwards, and is limited by the front and back of the second positioning groove; the short side of the frame of the solar component on the frame support table is supported by the third positioning groove and then limited by the third positioning groove; when the transferring frame drives the lifting frame to move backwards, the short side of the solar component frame buckled in the first positioning groove moves to the upper side of the turnover device, the short side of the solar component frame in the second positioning groove is located above the supporting frame, the short side of the solar component frame in the third positioning groove is located at the rear of the supporting frame, after the lifting frame descends, the short side of the solar component frame buckled in the first positioning groove can fall on the turnover device to turn over, the short side of the solar component frame completed to turn over in the second positioning groove can fall on the supporting frame, and the short side of the solar component frame in the third positioning groove can fall on a frame behind the supporting frame.
Further, frame upset and transfer device in the aforesaid solar module frame intelligent production line, wherein: the structure of the turnover device comprises: the turnover table is provided with a turnover through groove which runs left and right at the top of the turnover table, and an arc concave slope which can guide the short side of the frame of the solar module to turn over is arranged at the front part of the turnover through groove; when the short sides of the frame of the solar module buckled in the first positioning groove fall into the overturning through groove, the punched side edges of the short sides of the frame of the solar module can be blocked by the top of the side wall behind the overturning through groove, so that the short sides of the frame of the solar module can be overturned forwards and fall into the overturning through groove, and the corner code mounting sides of the short sides of the frame of the solar module can be guided by the arc concave slopes to slide backwards in the falling process, so that the short sides of the frame of the solar module can be placed in the overturning through groove by taking the corner code mounting sides as bottoms; when the lifting frame ascends to support the short sides of the solar module frame in the turnover through groove, the corner code installation edges on the short sides of the solar module frame can be gradually laid down, so that the short sides of the solar module frame can fall into the second positioning groove in a state that the corner code installation edges face backwards and the punched sides face upwards.
Further, frame upset and transfer device in the aforesaid solar module frame intelligent production line, wherein: the lifting frame passes through the middle parts of the turntable, the turnover device and the frame supporting table from bottom to top to support the short sides of the solar component frames on the turntable, the turnover device and the frame supporting table.
The invention has the advantages that: the frame overturning and transferring device in the intelligent production line of the solar component frame can quickly, reliably and accurately overturn the short side of the solar component frame, and overturning work is not needed to be completed manually, so that the production cost can be greatly reduced.
Drawings
Fig. 1 is a schematic structural diagram of a frame overturning and transferring device in an intelligent production line of solar module frames according to the present invention.
Fig. 2 is a schematic diagram illustrating an operation state of the frame overturning and transferring device in the intelligent production line of the solar module frame shown in fig. 1.
Fig. 3 is a schematic view of another working state of the frame overturning and transferring device in the intelligent production line of the solar module frame shown in fig. 1.
Detailed Description
The invention is described in further detail below with reference to specific embodiments and the accompanying drawings.
As shown in fig. 1, a frame overturning and transferring device in a solar module frame intelligent production line includes: the solar energy component frame comprises a frame 1, a to-be-turned table 2 capable of placing short sides 9 of a to-be-turned solar energy component frame, a turning device 3 capable of turning the short sides 9 of the to-be-turned solar energy component frame transferred from the to-be-turned table 2, and a frame support table 4 capable of placing the short sides 9 of the to-be-turned solar energy component frame transferred from the turning device 3, wherein the short sides 9 of the to-be-turned solar energy component frame are horizontally laid on the to-be-turned table 2 in a state that an angle code mounting side 91 faces forward and a punching side 92 faces downward, and are arranged left and right, in actual application, the to-be-turned table 2 is usually arranged behind a chip blowing and punching process, so that the short sides 9 of the chip blowing and punching solar energy component frame can be placed on the to-be-turned table 2, and the left and right sides of the frame support table 4 are usually provided with angle code mounting and riveting devices, so that the short sides 9 of the to be placed on the frame support table 4 can be provided with angle codes and riveting points; a transfer rack 5 capable of horizontally moving back and forth is also arranged on the frame 1, a lifting rack 6 capable of vertically moving is arranged on the transfer rack 5, and in the embodiment, the transfer rack 5 and the lifting rack 6 are driven by air cylinders; a first positioning groove 61, a second positioning groove 62 and a third positioning groove 63 which are all left and right are arranged on the lifting frame 6 at intervals from front to back in sequence; when the transferring frame 5 drives the lifting frame 6 to move the first positioning groove 61 below the short side 9 of the solar module frame on the turntable 2, the second positioning groove 62 is located below the short side 9 of the solar module frame on the turning device 3, and the third positioning groove 63 is located below the short side 9 of the solar module frame on the supporting frame table 4, at this time, the first, second and third positioning grooves 61, 62 and 63 can respectively lift the short sides 9 of the solar module frame on the turntable 2, the turning device 3 and the supporting frame table 4 one by one after the lifting frame 6 is lifted, as shown in fig. 2, the corner bracket mounting edge 91 is tilted forward when the short side 9 of the solar module frame on the turntable 2 is lifted by the first positioning groove 61, so that the short side 9 of the solar module frame is buckled in the first positioning groove 61 and limited by the first positioning groove 61; when the short side 9 of the frame of the solar module turned over on the turning device 3 is supported by the second positioning groove 62, the solar module falls into the second positioning groove 62 in a state that the corner code mounting edge 91 faces backwards and the punching side edge 92 faces upwards, and is limited by the front and the back of the second positioning groove 62; the short side 9 of the solar module frame on the frame support table 4 is supported by the third positioning groove 63, falls into the third positioning groove 63 and is limited by the third positioning groove 63 in the front-back direction; as shown in fig. 3, when the transferring frame 5 drives the lifting frame 6 to move backward to move the solar module frame short side 9 buckled in the first positioning groove 61 to the upper side of the turning device 3, the solar module frame short side 9 in the second positioning groove 62 is located above the supporting frame table 4, the solar module frame short side 9 in the third positioning groove 63 is located at the rear of the supporting frame table 4, after the lifting frame 6 descends, the solar module frame short side 9 buckled in the first positioning groove 61 falls on the turning device 3 to turn, the solar module frame short side 9 completed to turn in the second positioning groove 62 falls on the supporting frame table 4, and the solar module frame short side 9 in the third positioning groove 63 falls on the frame 1 behind the supporting frame table 4.
The transferring frame 5 can drive the lifting frame 6 to reciprocate back and forth, so that the lifting frame 6 can repeatedly support and convey the short sides 9 of the solar component frame on the turntable 2, the turnover device 3 and the supporting frame 4 backward, and the short sides 9 of the solar component frame on the turntable 2 after chip blowing and punching processing can be turned over on the turnover device 3 in sequence.
In the present embodiment, the structure of the turning device 3 includes: the turnover table 31, a turnover through groove 32 running left and right is arranged at the top of the turnover table 31, and an arc concave slope 33 capable of guiding the short side 9 of the frame of the solar module to turn over is arranged at the front part of the turnover through groove 32; as shown in fig. 3, when the solar module frame short side 9 fastened in the first positioning groove 61 falls into the turnover through groove 32, the punched side 92 of the solar module frame short side 9 is blocked by the top of the rear side wall of the turnover through groove 32, so that the solar module frame short side 9 can be turned forward to fall into the turnover through groove 32, and the corner bracket mounting side 91 of the solar module frame short side 9 is guided by the arc concave slope 33 to slide backward in the falling process, so that the solar module frame short side 9 can be placed in the turnover through groove 32 with the corner bracket mounting side 91 as the bottom; when the lifting frame 6 lifts up to turn over the short side 9 of the solar module frame in the through groove 32, the corner bracket mounting side 91 on the short side 9 of the solar module frame can gradually lie flat, so that the short side 9 of the solar module frame can fall into the second positioning groove 62 with the corner bracket mounting side 91 facing backward and the punched side 92 facing upward.
In this embodiment, the lifting frame 6 passes through the middle parts of the turntable 2, the turning device 3 and the frame support 4 from bottom to top to support the short sides 9 of the solar module frame on the turntable 2, the turning device 3 and the frame support 4. The arrangement of the lifting frame 6 can lead the structure of the frame overturning and transferring device to be more reasonable.
Claims (3)
1. Frame upset and transfer device in solar module frame intelligent production line includes: the frame, its characterized in that: the frame is provided with a to-be-turned table capable of placing the short sides of the solar module frame to be turned, a turning device capable of turning the short sides of the solar module frame transferred from the to-be-turned table, a frame support capable of placing the short sides of the solar module frame transferred from the turning device, the short sides of the solar module frame are horizontally laid on the to-be-turned table in a state that the corner bracket mounting sides are forward and the punching sides are downward and move left and right, the frame is also provided with a transfer frame capable of horizontally moving back and forth, the transfer frame is provided with a lifting frame capable of vertically moving, and the lifting frame is provided with a first positioning groove, a second positioning groove and a third positioning groove which are all left and right in a side-by-side manner; when the transferring frame drives the lifting frame to enable the first positioning groove to move to the lower side of the short side of the solar component frame on the turntable, the second positioning groove is positioned below the short side of the solar component frame on the turnover device, the third positioning groove is positioned below the short side of the solar component frame on the supporting frame, at the moment, the first positioning groove, the second positioning groove and the third positioning groove can respectively lift the short side of the solar component frame on the turntable, the turnover device and the supporting frame one by one after the lifting frame ascends, and the corner code mounting edge can topple forwards when the short side of the solar component frame on the turntable is lifted by the first positioning groove, so that the short side of the solar component frame can be buckled in the first positioning groove and limited by the front and back of the first positioning groove; when the short side of the frame of the solar module turned over on the turning device is supported by the second positioning groove, the frame of the solar module falls into the second positioning groove in a state that the mounting side of the corner connector faces backwards and the punching side faces upwards, and is limited by the front and back of the second positioning groove; the short side of the frame of the solar component on the frame support table is supported by the third positioning groove and then limited by the third positioning groove; when the transferring frame drives the lifting frame to move backwards, the short side of the solar component frame buckled in the first positioning groove moves to the upper side of the turnover device, the short side of the solar component frame in the second positioning groove is located above the supporting frame, the short side of the solar component frame in the third positioning groove is located at the rear of the supporting frame, after the lifting frame descends, the short side of the solar component frame buckled in the first positioning groove can fall on the turnover device to turn over, the short side of the solar component frame completed to turn over in the second positioning groove can fall on the supporting frame, and the short side of the solar component frame in the third positioning groove can fall on a frame behind the supporting frame.
2. The frame overturning and transferring device in the intelligent production line of the solar component frame according to claim 1, wherein: the structure of the turnover device comprises: the turnover table is provided with a turnover through groove which runs left and right at the top of the turnover table, and an arc concave slope which can guide the short side of the frame of the solar module to turn over is arranged at the front part of the turnover through groove; when the short sides of the frame of the solar module buckled in the first positioning groove fall into the overturning through groove, the punched side edges of the short sides of the frame of the solar module can be blocked by the top of the side wall behind the overturning through groove, so that the short sides of the frame of the solar module can be overturned forwards and fall into the overturning through groove, and the corner code mounting sides of the short sides of the frame of the solar module can be guided by the arc concave slopes to slide backwards in the falling process, so that the short sides of the frame of the solar module can be placed in the overturning through groove by taking the corner code mounting sides as bottoms; when the lifting frame ascends to support the short sides of the solar module frame in the turnover through groove, the corner code installation edges on the short sides of the solar module frame can be gradually laid down, so that the short sides of the solar module frame can fall into the second positioning groove in a state that the corner code installation edges face backwards and the punched sides face upwards.
3. The frame overturning and transferring device in the intelligent production line of the solar component frames according to claim 1 or 2, wherein: the lifting frame passes through the middle parts of the turntable, the turnover device and the frame supporting table from bottom to top to support the short sides of the solar component frames on the turntable, the turnover device and the frame supporting table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710469100.2A CN107425800B (en) | 2017-06-20 | 2017-06-20 | Frame overturning and transferring device in intelligent production line of solar component frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710469100.2A CN107425800B (en) | 2017-06-20 | 2017-06-20 | Frame overturning and transferring device in intelligent production line of solar component frame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107425800A CN107425800A (en) | 2017-12-01 |
| CN107425800B true CN107425800B (en) | 2023-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710469100.2A Active CN107425800B (en) | 2017-06-20 | 2017-06-20 | Frame overturning and transferring device in intelligent production line of solar component frame |
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| Country | Link |
|---|---|
| CN (1) | CN107425800B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111922215B (en) * | 2020-07-09 | 2022-04-22 | 常州睿纯佳金属制品有限公司 | Stamping and riveting integrated equipment for production of photovoltaic module long frame |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100064689A (en) * | 2008-12-05 | 2010-06-15 | (주)리드 | Frame supply unit and framer system for manufacturing solar cell module having the same |
| CN202503022U (en) * | 2012-03-21 | 2012-10-24 | 苏州宏瑞达新能源装备有限公司 | Frame-pressing machine and solar energy assembly framework pressed and assembled thereby |
| CN207099019U (en) * | 2017-06-20 | 2018-03-13 | 张家港易智自动化装备有限公司 | Frame upset and transfer device in solar components frame intelligence production line |
-
2017
- 2017-06-20 CN CN201710469100.2A patent/CN107425800B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20100064689A (en) * | 2008-12-05 | 2010-06-15 | (주)리드 | Frame supply unit and framer system for manufacturing solar cell module having the same |
| CN202503022U (en) * | 2012-03-21 | 2012-10-24 | 苏州宏瑞达新能源装备有限公司 | Frame-pressing machine and solar energy assembly framework pressed and assembled thereby |
| CN207099019U (en) * | 2017-06-20 | 2018-03-13 | 张家港易智自动化装备有限公司 | Frame upset and transfer device in solar components frame intelligence production line |
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| Publication number | Publication date |
|---|---|
| CN107425800A (en) | 2017-12-01 |
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Address after: 215600 Junction of Southeast Avenue and Flagpole Road in Zhangjiagang Economic Development Zone, Suzhou City, Jiangsu Province Applicant after: ZHANGJIAGANG YIZHI AUTOMATION EQUIPMENT Co.,Ltd. Address before: 215600 Yongle Village, Leyu Town, Zhangjiagang City, Jiangsu Province (Jiangsu Huakang Electric Power Steel Structure Co., Ltd.) Zhangjiagang Yizhi Automation Equipment Co., Ltd. Applicant before: ZHANGJIAGANG YIZHI AUTOMATION EQUIPMENT Co.,Ltd. |
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