CN105019334A - Method for processing eight-color leisure artificial turf - Google Patents
Method for processing eight-color leisure artificial turf Download PDFInfo
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- CN105019334A CN105019334A CN201510494764.5A CN201510494764A CN105019334A CN 105019334 A CN105019334 A CN 105019334A CN 201510494764 A CN201510494764 A CN 201510494764A CN 105019334 A CN105019334 A CN 105019334A
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Abstract
The invention discloses a method for processing eight-color leisure artificial turf. The method comprises the steps of processing yarn of four colors in one time through four-die-head production equipment, gathering the yarn according to specification requirements for plying and mixing, after the tufting process is conducted, forming a bunch of artificial fiber grass, and bonding a T-shaped nail at the bottom end of each bunch of artificial fiber grass for standby application; coating adhesion agents on the upper side and the lower side of a base cloth layer, placing a rubber layer and a glass fiber cloth layer at the upper side and the lower side of the base cloth layer respectively, extending one end of the bunch of artificial fiber grass, and fixing and connecting the T-shaped nail onto the glass fiber cloth layer through the adhesion agents. The shape and color of yarn are diversified, the characters of the yarn are similar to those of natural grass in the filed from the appearance, the color of the yarn is similar to that of newly-grown grass and mature grass, the color of the yarn serving as bottom lining is light and brown which are more like the newly-grown grass and withered grass in the filed, and the yarn looks like outdoor natural 'weeds'.
Description
Technical field
The invention belongs to chinampa technical field, particularly a kind of processing method of eight look leisure chinampas.
Background technology
People like motion and leisure on lawn, but natural grass has significant limitation, and such as maintenance cost and use cost are high, and use fertilizer and agrochemical, therefore, in recent years, chinampa obtains and vigorously develops.Chinampa adopts bionics principle manufacture, has extraordinary emulation, its exercise performance, and elasticity etc. are basic close to natural lawn, and very little by the impact of environment, weather, region, can in extreme climate area uses such as high and cold, high temperature and plateaus.The appearance of artificial lawn can trace back to the sixties, and they invent in U.S.'s military defense project, is used for improving the physique of city teenager.It is durable and only need the alternative on natural lawn of low maintenance that it becomes a kind of material benefit soon, and be applied to the stadium of American football, baseball and Association football very soon.The professionalism of moving along with football, tennis, golf etc., industrialization, commercialized development make the development of motion chinampa industry obtain certain progress in recent years.The appearance of chinampa technology, instead of artificial growth lawn, greatly reduces cost, safeguards little, but people are more and more harsher for the requirement on lawn, especially color, and existing color Single-issue is more and more outstanding, can not meet the demand in market far away.
Summary of the invention
Technical problem to be solved by this invention is, overcomes the shortcoming of prior art, and provide a kind of processing method of eight look leisure chinampas, have turf quality good, lay simple, not easily decolour, long service life, meets the demand of different client.
In order to solve above technical problem, the invention provides a kind of eight look leisure chinampas, comprise artificial fiber straw bunch, and plug the base material of described artificial fiber straw bunch, described base material comprises rubber layer, base cloth layer and glass layer of cloth, described base cloth layer and being cohered by adhesive layer between described rubber layer and glass layer of cloth
Every bunch of careless silk in described artificial fiber straw bunch comprises at least five kinds of morphosis, and described careless silk is provided with seven kinds of different colors on the surface, the root of described artificial fiber straw bunch, successively through described rubber layer and base cloth layer, is fixedly bonded on described glass layer of cloth by T-shaped nail;
The fenestral fabric that described base cloth layer is interwoven by crisscross litzendraht wire and the soft cloth bed of material are formed, artificial fiber straw bunch is planted in the grid interpolation of described base cloth layer, described fenestral fabric is fixedly bonded on the described soft cloth bed of material, the described soft cloth bed of material is the superimposed composition of three layer construction, wherein the second layer is fusion spray cloth, and first floor and third layer are spinning building.
The technical scheme that the present invention limits further is: aforesaid eight looks leisure chinampas, the form of every bunch of careless silk in described artificial fiber straw bunch is any five kinds in rectangle, S shape, V-arrangement, single reinforcement, rhombus, many stripeds grass.
Aforesaid eight looks leisure chinampas, described glass layer of cloth is three layer construction, comprises the polyester fiber layer being arranged on upper strata, the polypropylene woven cloth in middle level and be arranged on the fiberglass cloth of bottom.
A processing method for eight look leisure chinampas, comprises following concrete steps:
(1) by four die head production equipment time processing four look grass silks, type low density polyethylene resin, look mother, auxiliary agent and antistatic filler are delivered in stirred tank evenly blended, ratio thrown in by raw material: type low density polyethylene resin: 85-90 part, look female: 6-10 part, modified polyphenyl thioether: 14-17 part, ultraviolet (UV) resistant agent: 2-4 part, X 2-1401: 3-7 part, auxiliary agent: 2-7 part, antistatic filler: 4-6 part, interfacial compatibilizer: 4-8 part; Mixing speed is 100-150r/min, then through extruding, wire drawing is prepared into careless silk semiproduct, wherein extrusion molding control temperature is 130-165 DEG C; Careless silk semiproduct are entered shape cooling, by hot air deformation method, at least two kinds of forms are set on the surface of embryo silk, make finished product grass silk;
(2) the careless silk of step () is flocked together by specification requirement to carry out pooling capital mixed sth. made by twisting, after tufting operation, form cluster artificial fiber straw, and stand-by at the bottom fixed bonding T-shaped nail of every bunch of fiber grass;
(3) both sides up and down of base cloth layer are all applied EVA bonding adhesive, then rubber layer and glass layer of cloth are placed on respectively the both sides up and down of base cloth layer, by compounding machine, rubber layer, base cloth layer and the hot pressing of glass layer of cloth are combined with each other, combined temp controls at 90-120 DEG C, shaping through wind furnace cooling curing after compound, the outlet temperature of wind furnace controls at 20-25 DEG C;
(4) artificial fiber straw bunch inserted on base cloth layer, and one end of artificial fiber straw bunch bonding T-shaped nail is successively through rubber layer and base cloth layer, artificial fiber straw bunch is stretched out one end and is fixed on connection glass layer of cloth by T-shaped nail by adhesive layer.
Further, the processing method of aforesaid eight look leisure chinampas, described auxiliary agent comprises dispersing agent, antioxidant and processing aid, and 1:5:2 mixes in mass ratio, dispersing agent is the mixture of polypropylene wax and OPE, described antioxidant is antioxidant 1076 or antioxidant DSTP, and described processing aid is opening agent; Described antistatic filler is conductive nano mica or non-ionic antistatic agent.
The EVA bonding adhesive that the present invention selects is a kind of copolymer of ethene and the copolymerization of comonomer vinyl acetate, and wherein the weight percent content of vinyl acetate is 17%, 24% or 36%; The water resistance of EVA material: closedcells structure, do not absorb water, moistureproof, water resistance is good; Corrosion resistance: the chemicals such as sea water resistance, grease, acid, alkali corrodes, antibacterial, nontoxic, tasteless, pollution-free; Processability: non junction, and be easy to carry out hot pressing, cut out, gluing, laminating etc.
Type low density polyethylene resin is except having the performance of general vistanex, and its tensile strength, tearing toughness, environmental stress crack resistance, lower temperature resistance, heat resistance and paracentesis resistance are particularly superior; The flexible chain coiled structure of ethylene-octene copolymer and the ethylene chain of crystallization, as physical crosslinking point, make it have excellent toughness and have again good processability; Relative molecular mass distribution is narrow, good with compatible polyolefin, has preferably mobility; Because octene does not have unsaturated double-bond, excellent weather resistance and hard is in other elastic body; Stronger shearing sensibility and melt strength, can realize high extruding, and improves output; Good mobility can improve the dispersion effect of filler, also can improve the weld mark strength of goods simultaneously.
The invention has the beneficial effects as follows:
What select in raw material of the present invention is the X 2-1401 that Small molecular volatile quantity is extremely low, it as wetting agent and dispersing agent, also can improve the lubricity of material, enhance productivity in component in manufacturing process, prevent material to be in equipment corner for a long time, after carbonization, impact is produced.The striped of the careless silk surface variform in chinampa, compare without prior art medium-height grass silk surface as shiny surface can not seem very dazzling, because the careless silk of different shape exists, make chinampa make it to have irreflexive effect by the arcwall face of these stripeds to surrounding reflection, and the color of striped is dark and the color of careless silk, reflectivity is less, thus make chinampa not dazzling, entirety seems it is not that non-ordinary light is bright, makes it have more the effect on natural lawn, also safer during use.Shape and the color diversification of grass silk from the appearance have various features close to field natural grass, similar just longer grass is had to have the color growing up to rear grass from color, the color very tender again as the curly wire of bottom pallet and withered yellow more as the grass that the grass of the new germination in field is withered, more close to outdoor natural " weeds ".
Every bunch of artificial fiber straw in the present invention is all made up of the fixing T-shaped nail of careless silk and careless silk lower end, grass silk interts into rubber layer and base cloth layer, careless silk is firmly stabilized between base cloth layer and fiberglass layer by the T-shaped nail that then lower end is arranged, careless silk is not drawn out easily, extend the application life of chinampa, reduce cost.
In the present invention base cloth layer added the soft cloth bed of material and be three layer construction bonding composition, wherein the second layer is fusion spray cloth, first floor and third layer are spinning building, the maximum feature of Nonwovens of spunbond is that in fibre web, fiber is continuous filament yarn, compared with other non-woven cloth products of same grammes per square metre, intensity is high, and vertical lateral performance is close, but its become net uniformity and surface coverage poor, meltblown nonwovens is that superfine fibre is formed, fibre diameter is thin, cloth cover specific area is large, porosity is little, filtration resistance is little, filter efficiency is high, surface coverage agent shielding properties is all fine, and its shortcoming to be intensity low, abrasion resistance is poor, first both is combined, the complex formed then compensate for weakness each other just, this non-woven fabrics prepared being all has intensity high, the feature that abrasion resistance is good, there is again excellent shielding properties simultaneously, the intensity abrasion resistance of chinampa is enhanced on chinampa, a lot of fine impurities particulate can be shielded as small crushed stone etc. and some other materials simultaneously, directly filter shielding in nonwoven layer, the fenestral fabric of base layer of cloth and glass-fiber-fabric is avoided to become influenced adhesion or other phenomenons, extend the application life of chinampa on the whole.
The present invention is also provided with glass layer of cloth, be composited by special process, make chinampa of the present invention have more heat-resisting quantity, make, between base cloth and ground, there is heat insulation effect, avoid base cloth because of the high temp sensitive on ground, its colloid to be melted, make overall non-caked.
Accompanying drawing explanation
Fig. 1 is grassplot structure schematic diagram of the present invention.
Detailed description of the invention
embodiment 1
The present embodiment provides a kind of eight look leisure chinampas, structure as shown in Figure 1, comprise artificial fiber straw bunch 1, and plug the base material of described artificial fiber straw bunch, base material comprises rubber layer 2, base cloth layer 3 and glass layer of cloth 4, base cloth layer and being cohered by adhesive layer 5 between rubber layer and glass layer of cloth; Every bunch of careless silk in artificial fiber straw bunch comprises rectangle, S shape, V-arrangement, single reinforcement, rhombus five kinds of morphosis, and careless silk is provided with seven kinds of different colors on the surface, the root of artificial fiber straw bunch, successively through rubber layer and base cloth layer, is fixedly bonded on glass layer of cloth by T-shaped nail 6; The fenestral fabric that base cloth layer is interwoven by crisscross litzendraht wire and the soft cloth bed of material are formed, artificial fiber straw bunch is planted in the grid interpolation of base cloth layer, fenestral fabric is fixedly bonded on the soft cloth bed of material, the soft cloth bed of material is the superimposed composition of three layer construction, wherein the second layer is fusion spray cloth, and first floor and third layer are spinning building; Glass layer of cloth is three layer construction, comprises the polyester fiber layer being arranged on upper strata, the polypropylene woven cloth in middle level and be arranged on the fiberglass cloth of bottom.
The processing method of the rubber layer in the present embodiment comprises following concrete steps:
(1) raw material is taken according to proportioning, raw material comprises: junked tire: 56 parts, tackifying resin 20 parts, softening agent: 8 parts, activator: 4 parts, antioxidant: 5 parts, rubber powder: 17 parts, ultraviolet (UV) resistant agent: 7 parts, pour in mixer after being pulverized by above-mentioned raw materials and stir, during stirring, temperature controls at 56-58 DEG C;
(2) add in banbury by the blend glue stuff after above-mentioned stirring, roll spacing is set to 4.0mm, mixing 3min, is set to 4.5mm by roll spacing, mixing 5min;
(3) 1.2mm is transferred in banbury roll spacing, by blend glue stuff thin-pass 5 times, then 1.6mm is transferred in roll spacing, drop into sizing material bag roller, treat smooth surface bubble-free, bottom sheet is also parked stand-by;
(4) by above-mentioned sizing material extruding in flakes, and at 190 DEG C of temperature, pressurization 10MPa, sulfuration 18min;
(5) by after sulfuration rubber cooling, inspection, stand-by.
A processing method for eight look leisure chinampas, comprises following concrete steps:
(1) by four die head production equipment time processing four look grass silks, type low density polyethylene resin, look mother, auxiliary agent and antistatic filler are delivered in stirred tank evenly blended, ratio thrown in by raw material: type low density polyethylene resin: 85 parts, look female: 6 parts, modified polyphenyl thioether: 16 parts, ultraviolet (UV) resistant agent: 3 parts, X 2-1401: 5 parts, auxiliary agent: 4 parts, antistatic filler: 5 parts, interfacial compatibilizer: 6 parts; Mixing speed is 140r/min, then through extruding, wire drawing is prepared into careless silk semiproduct, wherein extrusion molding control temperature is 155 DEG C; Careless silk semiproduct are entered shape cooling, by hot air deformation method, at least two kinds of forms are set on the surface of embryo silk, make finished product grass silk;
(2) the careless silk of step () is flocked together by specification requirement to carry out pooling capital mixed sth. made by twisting, after tufting operation, form cluster artificial fiber straw, and stand-by at the bottom fixed bonding T-shaped nail of every bunch of fiber grass;
(3) both sides up and down of base cloth layer are all applied EVA bonding adhesive, then rubber layer and glass layer of cloth are placed on respectively the both sides up and down of base cloth layer, by compounding machine, rubber layer, base cloth layer and the hot pressing of glass layer of cloth are combined with each other, combined temp controls at 100 ± 5 DEG C, shaping through wind furnace cooling curing after compound, the outlet temperature of wind furnace controls at 25 DEG C;
(4) artificial fiber straw bunch inserted on base cloth layer, and one end of artificial fiber straw bunch bonding T-shaped nail is successively through rubber layer and base cloth layer, artificial fiber straw bunch is stretched out one end and is fixed on connection glass layer of cloth by T-shaped nail by adhesive layer.
Auxiliary agent in step () comprises dispersing agent, antioxidant and processing aid, and 1:5:2 mixes in mass ratio, and wherein dispersing agent is the mixture of polypropylene wax and OPE, and antioxidant is antioxidant 1076, and processing aid is opening agent; Antistatic filler is conductive nano mica; EVA bonding adhesive is a kind of copolymer of ethene and the copolymerization of comonomer vinyl acetate, and wherein the weight percent content of vinyl acetate is 24%.
Above embodiment is only and technological thought of the present invention is described, can not limit protection scope of the present invention with this, and every technological thought proposed according to the present invention, any change that technical scheme basis is done, all falls within scope.
Claims (6)
1. a look leisure chinampa, comprise artificial fiber straw bunch, and plug the base material of described artificial fiber straw bunch, described base material comprises rubber layer, base cloth layer and glass layer of cloth, described base cloth layer and being cohered by adhesive layer between described rubber layer and glass layer of cloth
Every bunch of careless silk in described artificial fiber straw bunch comprises at least five kinds of morphosis, and described careless silk is provided with seven kinds of different colors on the surface, the root of described artificial fiber straw bunch, successively through described rubber layer and base cloth layer, is fixedly bonded on described glass layer of cloth by T-shaped nail;
The fenestral fabric that described base cloth layer is interwoven by crisscross litzendraht wire and the soft cloth bed of material are formed, artificial fiber straw bunch is planted in the grid interpolation of described base cloth layer, described fenestral fabric is fixedly bonded on the described soft cloth bed of material, the described soft cloth bed of material is the superimposed composition of three layer construction, wherein the second layer is fusion spray cloth, and first floor and third layer are spinning building.
2. aforesaid eight looks leisure chinampas, the form of every bunch of careless silk in described artificial fiber straw bunch is any five kinds in rectangle, S shape, V-arrangement, single reinforcement, rhombus, many stripeds grass.
3. aforesaid eight looks leisure chinampas, described glass layer of cloth is three layer construction, comprises the polyester fiber layer being arranged on upper strata, the polypropylene woven cloth in middle level and be arranged on the fiberglass cloth of bottom.
4. a processing method for eight look leisure chinampas, comprises following concrete steps:
(1) by four die head production equipment time processing four look grass silks, type low density polyethylene resin, look mother, auxiliary agent and antistatic filler are delivered in stirred tank evenly blended, ratio thrown in by raw material: type low density polyethylene resin: 85-90 part, look female: 6-10 part, modified polyphenyl thioether: 14-17 part, ultraviolet (UV) resistant agent: 2-4 part, X 2-1401: 3-7 part, auxiliary agent: 2-7 part, antistatic filler: 4-6 part, interfacial compatibilizer: 4-8 part; Mixing speed is 100-150r/min, then through extruding, wire drawing is prepared into careless silk semiproduct, wherein extrusion molding control temperature is 130-165 DEG C; Careless silk semiproduct are entered shape cooling, by hot air deformation method, at least two kinds of forms are set on the surface of embryo silk, make finished product grass silk;
(2) the careless silk of step () is flocked together by specification requirement to carry out pooling capital mixed sth. made by twisting, after tufting operation, form cluster artificial fiber straw, and stand-by at the bottom fixed bonding T-shaped nail of every bunch of fiber grass;
(3) both sides up and down of base cloth layer are all applied EVA bonding adhesive, then rubber layer and glass layer of cloth are placed on respectively the both sides up and down of base cloth layer, by compounding machine, rubber layer, base cloth layer and the hot pressing of glass layer of cloth are combined with each other, combined temp controls at 90-120 DEG C, shaping through wind furnace cooling curing after compound, the outlet temperature of wind furnace controls at 20-25 DEG C;
(4) artificial fiber straw bunch inserted on base cloth layer, and one end of artificial fiber straw bunch bonding T-shaped nail is successively through rubber layer and base cloth layer, artificial fiber straw bunch is stretched out one end and is fixed on connection glass layer of cloth by T-shaped nail by adhesive layer.
5. the processing method of aforesaid eight look leisure chinampas, described auxiliary agent comprises dispersing agent, antioxidant and processing aid, and 1:5:2 mixes in mass ratio, dispersing agent is the mixture of polypropylene wax and OPE, described antioxidant is antioxidant 1076 or antioxidant DSTP, and described processing aid is opening agent; Described antistatic filler is conductive nano mica or non-ionic antistatic agent.
6. the EVA bonding adhesive that the present invention selects is a kind of copolymer of ethene and the copolymerization of comonomer vinyl acetate, and wherein the weight percent content of vinyl acetate is 17%, 24% or 36%.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108699783A (en) * | 2015-12-28 | 2018-10-23 | 博优国际集团公司 | Artificial turf monofilament and its manufacturing method |
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| US5958527A (en) * | 1998-09-21 | 1999-09-28 | Fieldturf Holdings, Inc. | Process of laying synthetic grass |
| CN1969090A (en) * | 2004-06-17 | 2007-05-23 | 腾凯特塞奥隆公司 | Artificial grass structure provided with a granular infill comprising additives |
| CN2905881Y (en) * | 2006-01-20 | 2007-05-30 | 三泰敷织开发(昆山)有限公司 | Colorful artificial grass course |
| CN201551819U (en) * | 2009-11-20 | 2010-08-18 | 江苏共创人造草坪有限公司 | Grass yarn waved artificial lawn with S-shaped cross section |
| CN202440741U (en) * | 2012-03-02 | 2012-09-19 | 青岛青禾人造草坪有限公司 | Rhombic sport turf |
| CN104060518A (en) * | 2014-06-30 | 2014-09-24 | 泰山体育产业集团有限公司 | Low-cost artificial turf capable of being wholly recycled and manufacturing method of low-cost artificial turf |
| CN203923853U (en) * | 2014-04-22 | 2014-11-05 | 宿迁市易美家地毯有限公司 | A kind of bottom adopts the chinampa of nonwoven Woven glass cloth |
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2015
- 2015-08-12 CN CN201510494764.5A patent/CN105019334B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5958527A (en) * | 1998-09-21 | 1999-09-28 | Fieldturf Holdings, Inc. | Process of laying synthetic grass |
| CN1969090A (en) * | 2004-06-17 | 2007-05-23 | 腾凯特塞奥隆公司 | Artificial grass structure provided with a granular infill comprising additives |
| CN2905881Y (en) * | 2006-01-20 | 2007-05-30 | 三泰敷织开发(昆山)有限公司 | Colorful artificial grass course |
| CN201551819U (en) * | 2009-11-20 | 2010-08-18 | 江苏共创人造草坪有限公司 | Grass yarn waved artificial lawn with S-shaped cross section |
| CN202440741U (en) * | 2012-03-02 | 2012-09-19 | 青岛青禾人造草坪有限公司 | Rhombic sport turf |
| CN203923853U (en) * | 2014-04-22 | 2014-11-05 | 宿迁市易美家地毯有限公司 | A kind of bottom adopts the chinampa of nonwoven Woven glass cloth |
| CN104060518A (en) * | 2014-06-30 | 2014-09-24 | 泰山体育产业集团有限公司 | Low-cost artificial turf capable of being wholly recycled and manufacturing method of low-cost artificial turf |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108699783A (en) * | 2015-12-28 | 2018-10-23 | 博优国际集团公司 | Artificial turf monofilament and its manufacturing method |
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Address after: Xi Zhu Zhen Xi Dong Cun Yixing, Jiangsu city of Wuxi province 214200 Applicant after: Jiangsu LIAN turf Limited by Share Ltd Address before: 214200 Jiangsu city of Wuxi province Yixing city Xi Zhu Town Industrial Zone A District Applicant before: YIXING LIANCHUANG PLASTIC INDUSTRY CO., LTD. |
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Address after: 214200 Xi Dong village, Xi Zhu Town, Yixing City, Wuxi, Jiangsu Patentee after: Jiangsu weiteng Sports Industry Co.,Ltd. Address before: 214200 Xi Dong village, Xi Zhu Town, Yixing City, Wuxi, Jiangsu Patentee before: JIANGSU VIVATURF Co.,Ltd. |
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