CN105019334B - A kind of processing method of eight colors leisure chinampa - Google Patents
A kind of processing method of eight colors leisure chinampa Download PDFInfo
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- CN105019334B CN105019334B CN201510494764.5A CN201510494764A CN105019334B CN 105019334 B CN105019334 B CN 105019334B CN 201510494764 A CN201510494764 A CN 201510494764A CN 105019334 B CN105019334 B CN 105019334B
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Abstract
The invention discloses a kind of processing method of eight color leisure chinampa, comprise the following steps：By the color of four die head production equipment time processing four grass silk, careless silk is flocked together by specification requirement carries out mixed sth. made by twisting of pooling capital, and cluster artificial fiber straw is formed after tufting operation, and stand-by in the bottom fixed bonding T-shaped nail of every cluster fiber grass；The both sides up and down of base cloth layer are coated with adhesive again, then rubber layer and glass layer of cloth are individually positioned in the both sides up and down of base cloth layer, artificial fiber straw cluster is stretched out one end T-shaped nail is fixed on connection glass layer of cloth by gluing oxidant layer.The characteristics of shape of careless silk of the invention and color diversification from the appearance have various close to field natural grass, having similar just longer grass from color has the color for growing up to rear grass, as the again very tender color of the curly wire of bottom pallet and withered yellow more as the grass that the grass of the new germination in field is withered, it is more nearly natural " weeds " of open air.
Description
Technical field
The invention belongs to chinampa technical field, particularly a kind of processing method of eight colors leisure chinampa.
Background technology
People like being moved on lawn and being lain fallow, but natural grass has a significant limitation, for example, maintenance cost and make
With high cost, using fertilizer and agrochemical, therefore, in recent years, chinampa has obtained developing flourishingly.Chinampa is used
Bionics principle is manufactured, and with extraordinary simulation quality, its exercise performance, elasticity is waited substantially close to natural lawn, and by ring
Border, weather, region influence it is very small, can be used in the extreme climate such as high and cold, high temperature and plateau area.The appearance of artificial lawn
The sixties can be traced back to, they are invented in one, U.S. military defense project, the constitution juvenile for improving city.It
Turn into a kind of material benefit soon durable and only need the alternative on the natural lawn of low maintenance, and be applied to U.S. quickly
The stadium of state's football, baseball and Association football.With professionalism, industrialization, the business of the motions such as football, tennis, golf
Change development and cause that the development of motion chinampa industry is obtaining certain progress in recent years.The appearance of chinampa technology, generation
Artificial growth lawn is replaced, cost has been greatly reduced, has safeguarded small, but people are more and more harsher for the requirement on lawn, especially
It is color, existing color Single-issue is increasingly protruded, and far can not meet the demand in market.
The content of the invention
The technical problems to be solved by the invention are the shortcomings for overcoming prior art, there is provided a kind of eight colors leisure pedaline
The processing method on level ground, good with turf quality, laying is simple, is difficult to decolourize, and long service life meets the demand of different clients.
In order to solve the above technical problems, the present invention provides a kind of eight colors leisure chinampa, including artificial fiber straw cluster,
And the base material of the artificial fiber straw cluster is plugged, the base material includes rubber layer, base cloth layer and glass layer of cloth, the base
Cohered by gluing oxidant layer between layer of cloth and the rubber layer and glass layer of cloth,
Every cluster grass silk in the artificial fiber straw cluster includes at least five kinds morphosis, and the careless silk table face is provided with
Eight kinds of different colors, the root of the artificial fiber straw cluster sequentially passes through the rubber layer and base cloth layer, follows closely fixed viscous by T-shaped
It is connected on the glass layer of cloth；
The fenestral fabric and the soft cloth bed of material that the base cloth layer is interwoven by crisscross litzendraht wire are constituted, described
Artificial fiber straw cluster is planted in the grid interpolation of base cloth layer, and the fenestral fabric is fixed and is bonded on the soft cloth bed of material, described
The soft cloth bed of material is that three-decker overlaps composition, and the wherein second layer is fusion spray cloth, and ground floor and third layer are spinning building.
The technical scheme that further limits of the invention is：Foregoing eight colors leisure chinampa, the artificial fiber straw cluster
In every cluster grass silk form for rectangle, S-shaped, V-arrangement, single reinforcement, rhombus, many stripeds grass in any five kinds.
Foregoing eight colors leisure chinampa, the glass layer of cloth is three-decker, including is arranged on the terylene fibre on upper strata
Dimension layer, the polypropylene woven cloth in middle level and is arranged on the fiberglass cloth of bottom.
A kind of processing method of eight colors leisure chinampa, comprises the following specific steps that：
(1) by the color of four die head production equipment time processing four grass silk, by type low density polyethylene resin, color masterbatch, help
Blending is uniform during agent and antistatic filler deliver to stirred tank, and raw material delivers ratio and is：Type low density polyethylene resin：85-90
Part, color masterbatch：6-10 parts, modified polyphenyl thioether：14-17 parts, UV resistant agent：2-4 parts, X 2-1401：3-7
Part, auxiliary agent：2-7 parts, antistatic filler：4-6 parts, interfacial compatibilizer：4-8 parts；Mixing speed is 100-150r/min, Ran Houjing
Extrusion, wire drawing are prepared into careless silk semi-finished product, and it is 130-165 DEG C that wherein extrusion molding controls temperature；Careless silk semi-finished product are entered into shape cold
But, at least two forms are set on the surface of embryo silk by hot-air deformation method, is made finished product grass silk；
(2) the four colors grass silk of two strands of different colours of step (1) flocking together by specification requirement, it is mixed to carry out plying
Twist with the fingers, cluster artificial fiber straw is formed after tufting operation, and it is stand-by in the bottom fixed bonding T-shaped nail of every cluster fiber grass；
(3) both sides up and down of base cloth layer are coated with EVA adhesive, then place rubber layer and glass layer of cloth respectively
In the both sides up and down of base cloth layer, rubber layer, base cloth layer and glass layer of cloth hot pressing are combined with each other by compounding machine, are combined temperature
Degree control is cooled and solidified through wind furnace at 90-120 DEG C, after being combined and is molded, and the outlet temperature of wind furnace is controlled at 20-25 DEG C；
(4) artificial fiber straw cluster is inserted on base cloth layer, and one end of artificial fiber straw cluster bonding T-shaped nail sequentially passes through
Rubber layer and base cloth layer, artificial fiber straw cluster are stretched out one end T-shaped nail is fixed on connection glass layer of cloth by gluing oxidant layer.
Further, the processing method of foregoing eight colors leisure chinampa, described auxiliary agent includes dispersant, antioxidant
And processing aid, and in mass ratio 1:5:2 are mixed, and dispersant is the mixture of polypropylene wax and OPE, institute
The antioxidant stated is antioxidant 1076 or antioxidant DSTP, and described processing aid is opening agent；Described antistatic filler is
Conductive nano mica or non-ionic antistatic agent.
The EVA adhesive that the present invention is selected is a kind of copolymer of ethene and comonomer vinyl acetate copolymerization, wherein vinegar
The weight percent content of sour ethene is 17%, 24% or 36%；The water resistance of EVA material：Closedcells structure, do not absorb water,
Moistureproof, water resistance is good；Corrosion resistance：The chemicals such as sea water resistance, grease, acid, alkali corrode, antibacterial, it is nontoxic, tasteless, without dirt
Dye；Processability：Non junction, and be easy to carry out hot pressing, cut out, gluing, laminating etc..
Type low density polyethylene resin is in addition to the performance with general vistanex, and its tensile strength, tear-proof are strong
Degree, environmental stress crack resistance, lower temperature resistance, heat resistance and paracentesis resistance are particularly superior；The flexible chain of ethylene-octene copolymer
, used as physical crosslinking point, make it have excellent toughness has good processability again for coiled structure and the ethylene chain of crystallization；Phase
It is narrow to molecular vibrational temperature, it is good with compatible polyolefin, with preferably mobility；It is resistance to because octene does not have unsaturated double-bond
Time property is better than other elastomers；Stronger shearing sensibility and melt strength, is capable of achieving extrusion high, improves yield；Good stream
Dynamic property can improve the dispersion effect of filler, while can also improve the weld mark strength of product.
The beneficial effects of the invention are as follows：
What is selected in raw material of the present invention is the extremely low X 2-1401 of small molecule volatile quantity, and it makees in component
It is wetting agent and dispersant, the lubricity of material can be also improved in production process, improve production efficiency prevents material to be chronically at
Equipment corner, influences production after carbonization.The striped of the careless silk table face variform in chinampa, compared to without prior art medium-height grass
Silk table face be shiny surface for will not seem very dazzling, due to different shape careless silk exist so that chinampa pass through these
The arc of striped is allowed to irreflexive effect towards surrounding reflection, and striped the deep color with careless silk of color, reflectivity
It is smaller, so that chinampa is not dazzling, integrally appears not to be and be extremely brilliant, the effect for making it have more natural lawn,
It is also safer when using.The shape of careless silk and color diversification from the appearance have various spies close to field natural grass
Point, has similar just longer grass to have the color for growing up to rear grass, as the color that the curly wire of bottom pallet is again very tender from color
With withered yellow more as the grass that the grass of the new germination in field is withered, it is more nearly natural " weeds " of open air.
Every cluster artificial fiber straw in the present invention is made up of the fixed T-shaped nail of careless silk and careless silk lower end, and careless silk interts
Enter rubber layer and base cloth layer, firmly be stabilized between base cloth layer and fiberglass layer careless silk by the T-shaped nail that then lower end is set so that grass
Silk is less drawn out easily, and extends the service life of chinampa, reduces cost.
Base cloth layer has been added the soft cloth bed of material and has been constituted for three-decker is bonded in the present invention, and wherein the second layer is melt-blown
Cloth, ground floor and third layer are spinning building, are that fiber is continuous filament yarn in fibre web the characteristics of Nonwovens of spunbond is maximum, and same
Other non-woven cloth products of grammes per square metre are compared, and intensity is high, and vertically and horizontally performance is approached, but its into the net uniformity and surface coverage compared with
Difference；Meltblown nonwovens are constituted for superfine fibre, and fibre diameter is thin, and cloth cover specific surface area is big, and porosity is small, and filtration resistance is small,
Filter efficiency is high, and surface coverage agent shielding properties is fine, and it has the disadvantage low intensity, and wearability is poor, first incite somebody to action both
With reference to the complex for being formed then compensate for mutual weakness just, and the non-woven fabrics for preparing for being has intensity high, resistance to
The characteristics of mill property is good, while having excellent shielding properties again, the intensity for enhancing chinampa on chinampa is wear-resisting
Property, while many fine impurities particulate such as small crushed stones etc. and some other materials can be shielded, directly filtering shielding is in nonwoven
On layer of cloth, it is to avoid the fenestral fabric and glass-fiber-fabric of base layer of cloth extend on the whole into impacted adhesion or other phenomenons
The service life of chinampa.
The present invention is additionally provided with glass layer of cloth, is composited by special process so that chinampa of the invention has more
Heat-resisting quantity so that there is heat-insulated effect, it is to avoid base cloth makes its glue because of the high temp sensitive on ground between base cloth and ground
Body melts so that overall non-caked.
Brief description of the drawings
Fig. 1 is grassplot structure schematic diagram of the invention.
Specific embodiment
Embodiment 1
The present embodiment provides a kind of eight color leisure chinampa, structure as shown in figure 1, including artificial fiber straw cluster 1, and
The base material of the artificial fiber straw cluster is plugged, base material includes rubber layer 2, base cloth layer 3 and glass layer of cloth 4, base cloth layer and rubber
Cohered by gluing oxidant layer 5 between glue-line and glass layer of cloth；In artificial fiber straw cluster every cluster grass silk comprising rectangle, S-shaped, V-arrangement,
Single reinforcement, five kinds of morphosis of rhombus, and careless silk table face is provided with eight kinds of different colors, the root of artificial fiber straw cluster sequentially passes through
Rubber layer and base cloth layer, follow closely 6 and are fixedly bonded on glass layer of cloth by T-shaped；Base cloth layer is by crisscross litzendraht wire intertexture
Into fenestral fabric and the soft cloth bed of material constitute, artificial fiber straw cluster is planted in the grid interpolation of base cloth layer, and fenestral fabric is fixed
It is bonded on the soft cloth bed of material, the soft cloth bed of material is that three-decker overlaps composition, and the wherein second layer is fusion spray cloth, ground floor and the
Three layers are spinning building；Glass layer of cloth is three-decker, including is arranged on the polyester fiber layer on upper strata, the polypropylene woven in middle level
Cloth and it is arranged on the fiberglass cloth of bottom.
The processing method of the rubber layer in the present embodiment is comprised the following specific steps that：
(1) raw material is weighed according to proportioning, raw material includes：Junked tire：56 parts, 20 parts of tackifying resin, softening agent：8 parts,
Activator：4 parts, antioxidant：5 parts, rubber powder：17 parts, UV resistant agent：7 parts, poured into mixer after above-mentioned raw materials are crushed
Stir, temperature control is at 56-58 DEG C during stirring；
(2) blend glue stuff after above-mentioned stirring is added in banbury, roll spacing is set to 4.0mm, 3min is kneaded, by roller
Away from 4.5mm is set to, 5min is kneaded；
(3) 1.2mm is transferred in banbury roll spacing, blend glue stuff is thin logical 5 times, then 1.6mm is transferred in roll spacing, put into glue
Material bag roller, treats the smooth bubble-free in surface, and bottom sheet simultaneously parks stand-by；
(4) it is the extruding of above-mentioned sizing material is in blocks, and at a temperature of 190 DEG C, pressurize 10MPa, vulcanizes 18min；
(5) by after vulcanization rubber cool down, inspection, it is stand-by.
A kind of processing method of eight colors leisure chinampa, comprises the following specific steps that：
(1) by the color of four die head production equipment time processing four grass silk, by type low density polyethylene resin, color masterbatch, help
Blending is uniform during agent and antistatic filler deliver to stirred tank, and raw material delivers ratio and is：Type low density polyethylene resin：85 parts,
Color masterbatch：6 parts, modified polyphenyl thioether：16 parts, UV resistant agent：3 parts, X 2-1401：5 parts, auxiliary agent：4 parts, resist
Electrostatic filler：5 parts, interfacial compatibilizer：6 parts；Mixing speed is 140r/min, then extruded, wire drawing be prepared into careless silk half into
It is 155 DEG C that product, wherein extrusion molding control temperature；Careless silk semi-finished product are entered into shape cooling, by hot-air deformation method in embryo silk
Surface sets at least two forms, is made finished product grass silk；
(2) the careless silk of step (1) flocks together by specification requirement carries out mixed sth. made by twisting of pooling capital, and is formed after tufting operation
Cluster artificial fiber straw, and it is stand-by in the bottom fixed bonding T-shaped nail of every cluster fiber grass；
(3) both sides up and down of base cloth layer are coated with EVA adhesive, then place rubber layer and glass layer of cloth respectively
In the both sides up and down of base cloth layer, rubber layer, base cloth layer and glass layer of cloth hot pressing are combined with each other by compounding machine, are combined temperature
Degree control is cooled and solidified through wind furnace at 100 ± 5 DEG C, after being combined and is molded, and the outlet temperature of wind furnace is controlled at 25 DEG C；
(4) artificial fiber straw cluster is inserted on base cloth layer, and one end of artificial fiber straw cluster bonding T-shaped nail sequentially passes through
Rubber layer and base cloth layer, artificial fiber straw cluster are stretched out one end T-shaped nail is fixed on connection glass layer of cloth by gluing oxidant layer.
Auxiliary agent in step (1) includes dispersant, antioxidant and processing aid, and in mass ratio 1:5:2 are mixed,
Wherein dispersant is the mixture of polypropylene wax and OPE, and antioxidant is antioxidant 1076, and processing aid is opening
Agent；Antistatic filler is conductive nano mica；EVA adhesive is a kind of copolymerization of ethene and comonomer vinyl acetate copolymerization
The weight percent content of thing, wherein vinyl acetate is 24%.
Above example is only explanation technological thought of the invention, it is impossible to limit protection scope of the present invention with this, every
According to technological thought proposed by the present invention, any change done on the basis of technical scheme each falls within the scope of the present invention
Within.
Claims (6)
1. a kind of eight color leisure chinampa, it is characterised in that：Including artificial fiber straw cluster, and the staple fibre is plugged
The base material of careless cluster, the base material includes rubber layer, base cloth layer and glass layer of cloth, the base cloth layer and the rubber layer and glass
Cohered by gluing oxidant layer between layer of cloth,
Every cluster grass silk in the artificial fiber straw cluster includes at least five kinds morphosis, and the careless silk table face is provided with eight kinds
Different color, the root of the artificial fiber straw cluster sequentially passes through the rubber layer and base cloth layer, is followed closely by T-shaped and is fixedly bonded to
On the glass layer of cloth；
The fenestral fabric and the soft cloth bed of material that the base cloth layer is interwoven by crisscross litzendraht wire are constituted, the base fabric
Artificial fiber straw cluster is planted in the grid interpolation of layer, and the fenestral fabric is fixed and is bonded on the soft cloth bed of material, described soft
Bed of cloth is that three-decker overlaps composition, and the wherein second layer is fusion spray cloth, and ground floor and third layer are spinning building.
2. eight color according to claim 1 leisure chinampa, it is characterised in that：Every cluster in the artificial fiber straw cluster
The form of careless silk is any five kinds in rectangle, S-shaped, V-arrangement, single reinforcement, rhombus, many stripeds grass.
3. eight color according to claim 1 leisure chinampa, it is characterised in that：The glass layer of cloth is three-decker,
Polyester fiber layer including being arranged on upper strata, the polypropylene woven cloth in middle level and is arranged on the fiberglass cloth of bottom.
4. a kind of eight color lies fallow the processing method of chinampa, it is characterised in that comprise the following specific steps that：
（One）By the color of four die head production equipment time processing four grass silk, by type low density polyethylene resin, color masterbatch, auxiliary agent and
Blending is uniform during antistatic filler delivers to stirred tank, and raw material delivers ratio and is：Type low density polyethylene resin：85-90 parts, color
It is female：6-10 parts, modified polyphenyl thioether：14-17 parts, UV resistant agent：2-4 parts, X 2-1401：3-7 parts, help
Agent：2-7 parts, antistatic filler：4-6 parts, interfacial compatibilizer：4-8 parts；Mixing speed is 100-150r/min, then extruded,
Wire drawing is prepared into careless silk semi-finished product, and it is 130-165 DEG C that wherein extrusion molding controls temperature；Careless silk semi-finished product are entered into shape cooling, is led to
Overfire air deformation method sets at least two forms on the surface of embryo silk, is made finished product grass silk；
（Two）By step（One）Two strands of different colours four colors grass silk flocked together by specification requirement pool capital it is mixed twist with the fingers, warp
Cluster artificial fiber straw is formed after tufting operation, and it is stand-by in the bottom fixed bonding T-shaped nail of every cluster fiber grass；
（Three）The both sides up and down of base cloth layer are coated with EVA adhesive, rubber layer and glass layer of cloth are then individually positioned in base
, be combined with each other for rubber layer, base cloth layer and glass layer of cloth hot pressing by compounding machine by the both sides up and down of layer of cloth, combined temp control
System is cooled and solidified through wind furnace at 90-120 DEG C, after being combined and is molded, and the outlet temperature of wind furnace is controlled at 20-25 DEG C；
（Four）Artificial fiber straw cluster is inserted on base cloth layer, and one end of artificial fiber straw cluster bonding T-shaped nail sequentially passes through rubber
Layer and base cloth layer, artificial fiber straw cluster are stretched out one end T-shaped nail is fixed on connection glass layer of cloth by gluing oxidant layer.
5. eight color according to claim 4 lies fallow the processing method of chinampa, it is characterised in that：Described auxiliary agent includes
Dispersant, antioxidant and processing aid, and in mass ratio 1:5:2 are mixed, and dispersant is polypropylene wax and oxidic polyethylene
The mixture of wax, described antioxidant is antioxidant 1076 or antioxidant DSTP, and described processing aid is opening agent；Described
Antistatic filler is conductive nano mica or non-ionic antistatic agent.
6. eight color according to claim 4 lies fallow the processing method of chinampa, it is characterised in that：EVA adhesive is second
A kind of copolymer of alkene and comonomer vinyl acetate copolymerization, the wherein weight percent content of vinyl acetate be 17%, 24% or
36%。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510494764.5A CN105019334B (en) | 2015-08-12 | 2015-08-12 | A kind of processing method of eight colors leisure chinampa |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510494764.5A CN105019334B (en) | 2015-08-12 | 2015-08-12 | A kind of processing method of eight colors leisure chinampa |
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| Publication Number | Publication Date |
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| CN105019334A CN105019334A (en) | 2015-11-04 |
| CN105019334B true CN105019334B (en) | 2017-05-31 |
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ID=54409606
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| CN201510494764.5A Active CN105019334B (en) | 2015-08-12 | 2015-08-12 | A kind of processing method of eight colors leisure chinampa |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3007433A1 (en) * | 2015-12-28 | 2017-07-06 | Beaulieu International Group Nv | Artificial turf monofilaments and methods for their manufacture |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2247484C (en) * | 1998-09-21 | 2001-07-24 | Jean Prevost | Process of laying synthetic grass |
| NL1026444C2 (en) * | 2004-06-17 | 2005-12-20 | Ten Cate Thiolon Bv | Artificial grass sports field provided with an infill material as well as such an infill material. |
| CN2905881Y (en) * | 2006-01-20 | 2007-05-30 | 三泰敷织开发(昆山)有限公司 | Colorful artificial grass course |
| CN201551819U (en) * | 2009-11-20 | 2010-08-18 | 江苏共创人造草坪有限公司 | Grass yarn waved artificial lawn with S-shaped cross section |
| CN202440741U (en) * | 2012-03-02 | 2012-09-19 | 青岛青禾人造草坪有限公司 | Rhombic sport turf |
| CN203923853U (en) * | 2014-04-22 | 2014-11-05 | 宿迁市易美家地毯有限公司 | A kind of bottom adopts the chinampa of nonwoven Woven glass cloth |
| CN104060518B (en) * | 2014-06-30 | 2016-02-17 | 泰山体育产业集团有限公司 | A kind of can the low cost chinampa and preparation method thereof of recycled in its entirety |
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Address after: Xi Zhu Zhen Xi Dong Cun Yixing, Jiangsu city of Wuxi province 214200 Applicant after: Jiangsu LIAN turf Limited by Share Ltd Address before: 214200 Jiangsu city of Wuxi province Yixing city Xi Zhu Town Industrial Zone A District Applicant before: YIXING LIANCHUANG PLASTIC INDUSTRY CO., LTD. |
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Address after: 214200 Xi Dong village, Xi Zhu Town, Yixing City, Wuxi, Jiangsu Patentee after: Jiangsu weiteng Sports Industry Co.,Ltd. Address before: 214200 Xi Dong village, Xi Zhu Town, Yixing City, Wuxi, Jiangsu Patentee before: JIANGSU VIVATURF Co.,Ltd. |