CN105014805B - Manufacturing device of diamond wire saw and manufacturing method thereof - Google Patents
Manufacturing device of diamond wire saw and manufacturing method thereof Download PDFInfo
- Publication number
- CN105014805B CN105014805B CN201510391188.1A CN201510391188A CN105014805B CN 105014805 B CN105014805 B CN 105014805B CN 201510391188 A CN201510391188 A CN 201510391188A CN 105014805 B CN105014805 B CN 105014805B
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- China
- Prior art keywords
- electroplating
- tinsel
- shang sha
- lifter plate
- electroplating bath
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Abstract
The invention provides a manufacturing device of a diamond wire saw and a manufacturing method thereof. The manufacturing device comprises an electroplating mechanism, a sand loading mechanism and a lifting mechanism, wherein the electroplating mechanism, the sand loading mechanism and the lifting mechanism are positioned in an electroplating tank; plating liquid is filled in the electroplating tank; an anode and a cathode of the electroplating mechanism are positioned in the plating liquid; the sand loading mechanism is positioned rightly below the electroplating mechanism, and is connected with the lifting mechanism; the lifting mechanism is driven by a motor; a wire releasing wheel and a wire collecting wheel are respectively arranged on the opposite side walls of the electroplating tank; and a metal wire enters the electroplating tank through the wire releasing wheel, and leaves from the electroplating tank through the wire collecting wheel after finishing processes of preplating, sand loading and thickening. Three processes of preplating, sand loading and thickening in the composite plating process are finished in one tank, and can be repeatedly operated, so that equipment for composite plating is reduced.
Description
Technical field
The present invention relates to producing device of a kind of diamond fretsaw and preparation method thereof, it is intended to solve
When sand buring method makes diamond fretsaw, multiple-grooved prepares the drawback that wire saw process is loaded down with trivial details.
Background technology
Along with more and more higher to the processing request of hard brittle material, cutting tool has become of concern
Focus, concretion abrasive diamond fretsaw is considered as best cutting tool.With other manufacturers
Method is compared, and electroplating diamond wire saw, owing to having good performance, is greatly paid close attention to by people.
Suspension method, sand buring method are the methods of the most frequently used electroplating diamond wire saw.Suspension method is easy to operate,
Technique is the most perfect.But sand buring method plating technology is generally divided into three steps: preplating, upper sand, thickening,
Above three steps complete respectively in different grooves, cause processing technology complex, need special
Upper sand launder, process is loaded down with trivial details.
Summary of the invention
Three different slots are used to complete scroll saw composite plating work during the present invention is directed to sand buring method
Skill, process is loaded down with trivial details, the technical barrier that equipment cost increases, it is provided that the system of a kind of diamond fretsaw
Make device and preparation method thereof, the preplating of composite depositing process, upper sand and three processes of thickening are existed
Complete in same groove, and repeatable operation, reduce Composite Coatings device therefor.
For solving above-mentioned technical problem, the present invention provides the producing device of a kind of diamond fretsaw,
Including electroplating mechanism that, Shang Sha mechanism and elevating mechanism, described electroplating mechanism that, Shang Sha mechanism and liter
Descending mechanism is placed in electroplating bath, and described electroplating bath is built-in with plating solution, the anode of described electroplating mechanism that
Being placed in described plating solution with negative electrode, described Shang Sha mechanism is placed in the underface of described electroplating mechanism that,
Described Shang Sha mechanism is connected with described elevating mechanism, and described elevating mechanism is by driven by motor；Described
Being respectively equipped with actinobacillus wheel and take-up pulley on the relative sidewall of electroplating bath, tinsel passes through actinobacillus wheel
In entrance electroplating bath, after completing plating and upper sand technique, leave electroplating bath by take-up pulley.
Preferably, described elevating mechanism includes lifter plate, and the length of described lifter plate is equal to described
The internal diameter of electroplating bath, the two ends of described lifter plate are provided with carriage, described carriage and electricity
Guide rail on coating bath inwall matches, and described lifter plate is provided with the connection machine being connected with Shang Sha mechanism
Structure.
Preferably, described carriage is roller.
Preferably, described bindiny mechanism is the gripping arm being symmetrically distributed on lifter plate.
Preferably, described Shang Sha mechanism is upper sand launder, is provided with diamond dust in described upper sand launder.
Preferably, the anode of described electroplating mechanism that is nickel.
The manufacture method of a kind of diamond fretsaw, comprises the following steps:
A tinsel preplating, tinsel is put into electroplating bath, is started motor, by rising by actinobacillus wheel
Descending mechanism drives Shang Sha mechanism to move downward in electroplating bath, makes tinsel depart from Shang Sha mechanism,
By electroplating mechanism that, tinsel being carried out nickel plating technology, wherein Shang Sha mechanism is upper sand launder；
Sand on B tinsel, elevating mechanism drives Shang Sha mechanism to move upward at electroplating bath, has made
Become in the upper in-house diamond of sand of tinsel embedment of electroplating technology, by Shang Sha mechanism to metal
Silk carries out upper sand technique；
C tinsel thickeies, and after upper sand technique completes, elevating mechanism drives Shang Sha mechanism in plating
Move downward in groove, make tinsel depart from Shang Sha mechanism, electroplating mechanism that tinsel is carried out nickel
Layer process for upsetting, plating taken out of by the tinsel after electroplating technology will be processed by take-up pulley after completing
Groove, completes the preparation of diamond fretsaw.
Preferably, described elevating mechanism includes lifter plate, and the length of described lifter plate is equal to described
The internal diameter of electroplating bath, the two ends of described lifter plate are provided with carriage, described carriage and electricity
Guide rail on coating bath inwall matches, and described lifter plate is provided with the connection machine being connected with Shang Sha mechanism
Structure.
Preferably, described carriage is roller.
Preferably, described bindiny mechanism is the gripping arm being symmetrically distributed on lifter plate.
The Advantageous Effects that the present invention is reached: the present invention utilizes in adjustable lifting mechanism controls
Moving up and down of sand launder, solves multiple-grooved and completes scroll saw composite depositing process, and technical process is simple, greatly
Reduce greatly the cost of manufacture of diamond fretsaw composite plating, be a technology wound of this area
Newly.
Accompanying drawing explanation
The structural representation of the producing device of Fig. 1 diamond fretsaw of the present invention；
Detailed description of the invention
In order to be able to be better understood by the technical characteristic of the present invention, technology contents and the technology reached thereof
Effect, is now described in detail the accompanying drawing of the present invention in conjunction with the embodiments.
With embodiment, patent of the present invention is further illustrated below in conjunction with the accompanying drawings.
As it is shown in figure 1, the present invention provides the producing device of a kind of diamond fretsaw, including plating
Mechanism, Shang Sha mechanism and elevating mechanism, described electroplating mechanism that, Shang Sha mechanism and elevator are set up
In electroplating bath 1, described electroplating bath 1 is built-in with plating solution 9, the anode of described electroplating mechanism that and
Negative electrode is placed in described plating solution 9, and described Shang Sha mechanism is placed in the underface of described electroplating mechanism that,
Described Shang Sha mechanism is connected with described elevating mechanism, and described elevating mechanism is driven by motor 5；Institute
State and on the relative sidewall of electroplating bath 1, be respectively equipped with actinobacillus wheel 3 and take-up pulley 7, tinsel 2
Entered in electroplating bath 1 by actinobacillus wheel 3, after completing plating and upper sand technique, pass through take-up pulley 7
Leave electroplating bath 1；
Described elevating mechanism includes lifter plate 6, and the length of described lifter plate 6 is equal to described plating
The internal diameter of groove 1, the two ends of described lifter plate 6 are provided with carriage, described carriage and electricity
Guide rail 4 on coating bath 1 inwall matches, and described carriage is roller, on described lifter plate 6
Being provided with the bindiny mechanism being connected with Shang Sha mechanism, described bindiny mechanism is for being symmetrically distributed in lifter plate
Gripping arm 11 on 6.
It addition, described Shang Sha mechanism is upper sand launder 10, in described upper sand launder 10, it is provided with diamond
Powder.
The present invention is applicable to various electroplating technology, as tinsel is carried out pure nickel plating, only need by
Nickel is as the anode 8 of described electroplating mechanism that.
The manufacture method of a kind of diamond fretsaw, comprises the following steps:
A tinsel preplating, tinsel 2 is put into electroplating bath 1, is started motor by actinobacillus wheel 3
5, elevating mechanism drive Shang Sha mechanism to move downward in electroplating bath 1, make tinsel 2 take off
From Shang Sha mechanism, electroplating mechanism that tinsel being carried out nickel plating technology, wherein Shang Sha mechanism is upper
Sand launder 10；
Described elevating mechanism includes lifter plate 6, and the length of described lifter plate 6 is equal to described plating
The internal diameter of groove 1, the two ends of described lifter plate 6 are provided with carriage, described carriage and electricity
Guide rail 4 on coating bath 1 inwall matches, and described carriage is roller, on described lifter plate 6
Being provided with the bindiny mechanism being connected with Shang Sha mechanism, described bindiny mechanism is for being symmetrically distributed in lifter plate
The gripping arm 11 of upper 6；
Sand on B tinsel, elevating mechanism drives Shang Sha mechanism to move upward at electroplating bath, has made
Become in the upper in-house diamond of sand of tinsel embedment of electroplating technology, by Shang Sha mechanism to metal
Silk carries out upper sand technique；
C tinsel thickeies, and after upper sand technique completes, elevating mechanism drives Shang Sha mechanism in plating
Move downward in groove, make tinsel depart from Shang Sha mechanism, electroplating mechanism that tinsel is carried out nickel
Layer process for upsetting, plating taken out of by the tinsel after electroplating technology will be processed by take-up pulley after completing
Groove, completes the preparation of diamond fretsaw.
Below disclosing the present invention with preferred embodiment, so it is not intended to limiting the invention,
The technical scheme that all schemes taking equivalent or equivalent transformation are obtained, all falls within the present invention
Protection domain in.
Claims (7)
1. the producing device of a diamond fretsaw, it is characterised in that: include electroplating mechanism that, on
Sand mechanism and elevating mechanism, described electroplating mechanism that, Shang Sha mechanism and elevating mechanism are placed in electroplating bath
In, described electroplating bath is built-in with plating solution, and the anode of described electroplating mechanism that and negative electrode are placed in described plating
In liquid, described Shang Sha mechanism is placed in the underface of described electroplating mechanism that, described Shang Sha mechanism and institute
Stating elevating mechanism to be connected, described elevating mechanism is by driven by motor；The relative side of described electroplating bath
Being respectively equipped with actinobacillus wheel and take-up pulley on wall, tinsel enters in electroplating bath by actinobacillus wheel, complete
Electroplating bath is left by take-up pulley after becoming plating and upper sand technique；Described elevating mechanism includes lifting
Plate, the length of described lifter plate is equal to the internal diameter of described electroplating bath, and the two ends of described lifter plate set
Carriage, described carriage is had to match with the guide rail on electroplating bath inwall, described lifter plate
It is provided with the bindiny mechanism being connected with Shang Sha mechanism；Described carriage is roller；Described connection
Mechanism is the gripping arm being symmetrically distributed on lifter plate.
The producing device of diamond fretsaw the most according to claim 1, it is characterised in that:
Described Shang Sha mechanism is upper sand launder, is provided with diamond dust in described upper sand launder.
The producing device of diamond fretsaw the most according to claim 1, it is characterised in that:
The anode of described electroplating mechanism that is nickel.
4. the manufacture method of a diamond fretsaw, it is characterised in that: comprise the following steps:
A tinsel preplating, tinsel is put into electroplating bath, is started motor, by rising by actinobacillus wheel
Descending mechanism drives Shang Sha mechanism to move downward in electroplating bath, makes tinsel depart from Shang Sha mechanism,
By electroplating mechanism that, tinsel being carried out nickel plating technology, wherein Shang Sha mechanism is upper sand launder；
Sand on B tinsel, elevating mechanism drives Shang Sha mechanism to move upward in electroplating bath, makes
Complete in the upper in-house diamond of sand of tinsel embedment of electroplating technology, by Shang Sha mechanism to gold
Belong to silk and carry out upper sand technique；
C tinsel thickeies, and after upper sand technique completes, elevating mechanism drives Shang Sha mechanism in plating
Move downward in groove, make tinsel depart from Shang Sha mechanism, electroplating mechanism that tinsel is carried out nickel
Layer process for upsetting, plating taken out of by the tinsel after electroplating technology will be processed by take-up pulley after completing
Groove, completes the preparation of diamond fretsaw.
The manufacture method of diamond fretsaw the most according to claim 4, it is characterised in that:
Described elevating mechanism includes lifter plate, and the length of described lifter plate is interior equal to described electroplating bath
Footpath, the two ends of described lifter plate are provided with on carriage, described carriage and electroplating bath inwall
Guide rail match, described lifter plate is provided with the bindiny mechanism being connected with Shang Sha mechanism.
The manufacture method of diamond fretsaw the most according to claim 5, it is characterised in that:
Described carriage is roller.
The manufacture method of diamond fretsaw the most according to claim 5, it is characterised in that:
Described bindiny mechanism is the gripping arm being symmetrically distributed on lifter plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510391188.1A CN105014805B (en) | 2015-07-06 | 2015-07-06 | Manufacturing device of diamond wire saw and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510391188.1A CN105014805B (en) | 2015-07-06 | 2015-07-06 | Manufacturing device of diamond wire saw and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105014805A CN105014805A (en) | 2015-11-04 |
| CN105014805B true CN105014805B (en) | 2017-01-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510391188.1A Expired - Fee Related CN105014805B (en) | 2015-07-06 | 2015-07-06 | Manufacturing device of diamond wire saw and manufacturing method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN105014805B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105420799B (en) * | 2015-12-30 | 2017-08-08 | 长沙岱勒新材料科技股份有限公司 | A kind of electroplating bath, diamond fretsaw manufacture device and its manufacture method |
| CN108456905A (en) * | 2018-04-11 | 2018-08-28 | 山东大学 | A kind of experimental provision and experimental method making plating diamond wire |
| CN108441929A (en) * | 2018-05-16 | 2018-08-24 | 泰州伟益新材料科技有限公司 | A kind of horizontal sand device of electroplating diamond wire saw |
| CN108505082A (en) * | 2018-05-16 | 2018-09-07 | 泰州伟益新材料科技有限公司 | A kind of vertical electroplanting device of diamond fretsaw |
| CN111778541B (en) * | 2020-07-30 | 2022-01-11 | 山东大学 | Electroplated diamond wire saw manufacturing device |
| CN111850650A (en) * | 2020-07-30 | 2020-10-30 | 山东大学 | Novel electroplating diamond wire saw manufacturing device |
| CN113668028A (en) * | 2021-08-27 | 2021-11-19 | 浙江新瑞欣精密线锯有限公司 | A processingequipment for producing diamond wire |
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| CN102828212A (en) * | 2012-09-12 | 2012-12-19 | 南京航空航天大学 | Spatial three-dimensional layout type quickly-composite brush electroplating diamond wire saw device |
| CN202989318U (en) * | 2012-12-05 | 2013-06-12 | 长沙岱勒新材料科技有限公司 | Equipment for preparing diamond band saw |
| CN103192461A (en) * | 2012-01-04 | 2013-07-10 | 森茂科技股份有限公司 | Manufacturing method for high-wear-resistant fretsaw |
| CN103305895A (en) * | 2012-03-09 | 2013-09-18 | 株式会社山本镀金试验器 | Plating device and production method for plated article |
| CN103952748A (en) * | 2014-05-15 | 2014-07-30 | 山东大学 | Electroplating tank for manufacturing electroplating sawing wire with surface abrasive particles distributed in groups, joints and blocks |
| CN204773077U (en) * | 2015-07-06 | 2015-11-18 | 南京工程学院 | Making devices of diamond wire saw |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4203353B2 (en) * | 2003-05-14 | 2008-12-24 | 株式会社ノリタケカンパニーリミテド | Wire tool and manufacturing method thereof |
| JP2013154411A (en) * | 2012-01-27 | 2013-08-15 | Kanai Hiroaki | Fixed abrasive grain type saw wire and method for producing the same |
| JP6130247B2 (en) * | 2013-07-01 | 2017-05-17 | ワイヤーエンジプロ合同会社 | Abrasive electrodeposition liquid, method for producing fixed abrasive saw wire, and fixed abrasive saw wire |
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2015
- 2015-07-06 CN CN201510391188.1A patent/CN105014805B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103192461A (en) * | 2012-01-04 | 2013-07-10 | 森茂科技股份有限公司 | Manufacturing method for high-wear-resistant fretsaw |
| CN103305895A (en) * | 2012-03-09 | 2013-09-18 | 株式会社山本镀金试验器 | Plating device and production method for plated article |
| CN102828212A (en) * | 2012-09-12 | 2012-12-19 | 南京航空航天大学 | Spatial three-dimensional layout type quickly-composite brush electroplating diamond wire saw device |
| CN202989318U (en) * | 2012-12-05 | 2013-06-12 | 长沙岱勒新材料科技有限公司 | Equipment for preparing diamond band saw |
| CN103952748A (en) * | 2014-05-15 | 2014-07-30 | 山东大学 | Electroplating tank for manufacturing electroplating sawing wire with surface abrasive particles distributed in groups, joints and blocks |
| CN204773077U (en) * | 2015-07-06 | 2015-11-18 | 南京工程学院 | Making devices of diamond wire saw |
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| Publication number | Publication date |
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| CN105014805A (en) | 2015-11-04 |
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Effective date of registration: 20190731 Address after: 223600 East Yingbin Avenue, Shuyang County, Suqian City, Jiangsu Province, 3rd Floor, Building A, Software Industry Park Patentee after: JIANGSU SHENZHONG ENTERPRISE MANAGEMENT Co.,Ltd. Address before: 1 No. 211167 Jiangsu city of Nanjing province Jiangning Science Park Hongjing Road Patentee before: Nanjing Institute of Technology Effective date of registration: 20190731 Address after: No. 36 Ningbo Road, Shuyang County, Suqian City, Jiangsu Province Patentee after: JIANGSU FUSEN METAL NEW MATERIAL CO.,LTD. Address before: 223600 East Yingbin Avenue, Shuyang County, Suqian City, Jiangsu Province, 3rd Floor, Building A, Software Industry Park Patentee before: JIANGSU SHENZHONG ENTERPRISE MANAGEMENT Co.,Ltd. |
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Granted publication date: 20170111 |