CN103952748A - Electroplating tank for manufacturing electroplating sawing wire with surface abrasive particles distributed in groups, joints and blocks - Google Patents
Electroplating tank for manufacturing electroplating sawing wire with surface abrasive particles distributed in groups, joints and blocks Download PDFInfo
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- CN103952748A CN103952748A CN201410206459.7A CN201410206459A CN103952748A CN 103952748 A CN103952748 A CN 103952748A CN 201410206459 A CN201410206459 A CN 201410206459A CN 103952748 A CN103952748 A CN 103952748A
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- electroplating
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- sand launder
- steel wire
- plating solution
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Abstract
The invention relates to an electroplating tank for manufacturing an electroplating sawing wire with surface abrasive particles distributed in groups, joints and blocks. The electroplating tank for manufacturing the electroplating sawing wire with the surface abrasive particles distributed in groups, joints and blocks comprises a plating solution recirculating tank and an electroplating sand launder, wherein the electroplating sand launder is arranged above interior of the plating solution recirculating tank, through grooves are horizontally formed in the electroplating sand launder at intervals, steel wire perforations are respectively formed in the electroplating sand launder and a groove plate of each through groove, a chemical pump is arranged in the plating solution recirculating tank, a liquid outlet of the chemical pump is connected into the electroplating sand launder by virtue of a connecting pipe, an anode plate is arranged in the electroplating sand launder, and a guide wheel is respectively arranged on the inner side surface of the electroplating sand launder and above the electroplating sand launder. The electroplating tank provided by the invention has the advantages that through grooves are formed in the electroplating sand launder at intervals, indirect content between a steel wire and an electroplating solution is realized, the part, arranged in each through groove, of the steel wire can not realize electroplating and sand laundering, the rest part of the steel wire is contacted with the plating solution and subjected to abrasive material electrolytic deposition, manufacturing of the electroplating sawing wire with surface abrasive particles distributed in groups, joint and blocks is realized, structure is simple and operation is convenient.
Description
Technical field
The present invention relates to a kind of plating tank that saves the plating saw silk that bulk arranges for the manufacture of Abrasive Grain group, belong to technical field of plating equipment.
Background technology
Electroplate concretion abrasive saw silk and normally select high-tensile steel wires to do matrix, adopt composite plating method to utilize the deposition of metal plating abrasive particle is cemented in to steel wire matrix surface and makes, the sharp cutting edge that diamond abrasive grain exposes cuts removal to workpiece.Wear resistance and the thermotolerance of electroplating scroll saw silk more can meet the requirement of cutting processing hard and fragile material in reality, are therefore considered to the cutting tools of hard and fragile material scroll saw cutting processing first-selection.
Occurred that at present some are for making the plating tank of electroplating saw silk, the disclosed < < of CN1202519356 upper sand launder > > who manufactures electroplating diamond wire saw, comprise on the spaced bottom of layering, circulation groove and circulation groove top sand launder on sand launder and top, on bottom, on sand launder and top, sand launder bottom is equipped with the leakage plate with liquid-leaking nozzle, on top, sand launder top is provided with the inlet opening communicating with circulation groove by liquid pipe, on liquid pipe, is connected with chemical pumping; On bottom, on sand launder and top, sand launder both sides are equipped with conductive rollers, are equipped with nickel plate on bottom on sand launder and top in sand launder.The disclosed < < of CN1202543363 plating tank > > who produces diamond fretsaw, comprise sand launder, two conductive rollers and nickel plate, two conductive rollers are arranged on respectively both sides in sand launder, and nickel plate is arranged between two conductive rollers by titanium reel; Nickel plate below is set side by side with a plurality of winding rollers.
But, the concretion abrasive saw silk Abrasive Grain that existing plating tank is made is covered with the whole surface of saw silk at random, come off during sawing abrasive particle and smear metal is not easy to discharge, and metalworking coolant also difficulty fully enters saw cutting area, has reduced saw silk sawing performance and has reduced cutting surfaces quality.Electroplating diamond wire saw and the preparation method > > of the disclosed < < of CN103100987 abrasive material controllable arrangement, a kind of plating saw silk of surperficial abrasive material joint block distribution is proposed, only at saw silk surface element subregion deposition abrasive material, form abrasive material group's joint block distribution, on the surface without abrasive material deposition, form junk slot.Improve thus the rate of utilization of abrasive material, reduce the obstruction of smear metal.Above-mentioned plating tank all cannot be realized the manufacture that Abrasive Grain group saves the plating saw silk that bulk arranges.
Summary of the invention
The present invention is directed to existing plating saw silk plating tank and can only make the defect of the plating saw silk of Abrasive Grain random arrangement, provide a kind of simple in structure, manufacture efficiency high, can manufacture the plating tank that Abrasive Grain saves the plating saw silk that bulk arranges in groups.
Manufacture Abrasive Grain group of the present invention saves bulk and arranges and electroplate the plating tank of saw silk, by the following technical solutions:
This plating tank, comprise plating solution circulation groove and composite electroplating groove, composite electroplating groove is arranged on the inner and upper of plating solution circulation groove, in composite electroplating groove, be provided with to horizontal interval groove, on the frid of composite electroplating groove and groove, be equipped with steel wire perforation, in plating solution circulation groove, be provided with chemical pumping, the leakage fluid dram of this chemical pumping is connected in composite electroplating groove by pipe connecting, in composite electroplating groove, be placed with positive plate, medial surface and the top of composite electroplating groove are provided with guide wheel.
Said apparatus in use, steel wire connects negative electrode, after tensioning, by a side guide wheel guiding, enter composite electroplating groove, successively through the steel wire perforation on each frid of composite electroplating groove and groove, by opposite side guide wheel, derived, steel wire is static, make in electroplate liquid that on steel wire part immersion plating, sand launder fills, a part is placed in groove and does not contact with electroplate liquid, the steel wire contacting with electroplate liquid partly carries out abrasive material galvanic deposit, the steel wire part not contacting with electroplate liquid can not be carried out sand on composite plating, is made into Abrasive Grain and saves in groups the saw silk that bulk is arranged.
The present invention by arranging the groove at interval in composite electroplating groove, realizing steel wire contacts with electroplate liquid interval, the steel wire part that is placed in groove cannot be electroplated and upper sand, rest part contacts with plating solution and carries out abrasive material galvanic deposit, having realized Abrasive Grain saves in groups bulk and arranges and electroplate the making of saw silk, simple in structure, simple operation, production efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of plating tank of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is that the abrasive particle group that adopts the present invention to make saves bulk and arranges and electroplate the schematic appearance of saw silk.
In figure: 1, steel wire, 2, guide wheel, 3, composite electroplating groove, 4, groove, 5, composite plating solution, 6, plating solution circulation groove, 7, abrasive particle group, 8, junk slot.
Embodiment
As depicted in figs. 1 and 2, the surperficial fixed grain of making of the present invention saves the plating tank of the plating saw silk that bulk arranges in groups, mainly comprise plating solution circulation groove 6 and composite electroplating groove 3, both can select the materials such as PP material, PVC material, PVDF material or tetrafluoroethylene to make.Composite electroplating groove 3 be arranged on plating solution circulation groove 6 directly over, its two ends, left and right connect respectively (bonding) at the left and right medial surface (referring to Fig. 2) of plating solution circulation groove.Composite electroplating groove 3, for holding the electroplate liquid 5 that is mixed with super hard abrasive micro mist, carries out composite plating to steel wire 1 surface.Composite electroplating groove 3 is rectangular parallelepiped.In composite electroplating groove 3, be provided with to horizontal interval groove 4 (there is no electroplate liquid in it), the spacing between adjacent groove 4 can be identical, also can be different, and the equidistant or unequal-interval that forms groove 4 is arranged.On the left and right frid of composite electroplating groove 3 and the left and right frid of groove 4, in middle symmetry axis direction, be equipped with steel wire perforation.
The width l of groove 4 requires to arrange according to the making of saw silk, generally can be set to 5-20mm; Interval width k between adjacent groove 4 generally can be set to 10-30mm; Steel wire penetration hole diameter on each frid is 1-2mm, apart from composite electroplating groove 3 bottom 1-2cm.
In plating solution circulation groove 6, also fill composite plating solution 5.Composite plating solution 5 in composite electroplating groove 3 can flow in plating solution circulation groove 6 by the steel wire perforation on each frid on it in electroplating process, therefore plating solution circulation groove 6 bottoms are provided with very small chemical pump (not shown in FIG.), the leakage fluid dram of very small chemical pump is withdrawn into the composite plating solution in plating solution circulation groove 65 in composite electroplating groove 3 by pipe connecting (not shown in FIG.), to supplement the electroplate liquid in composite electroplating groove 3.Flow and the flow velocity of controlling very small chemical pump, make steel wire 1 in the composite plating solution 5 of composite electroplating groove 3, liquid level 2-3cm in distance.
The left and right medial surface of composite electroplating groove 3 and top, side are provided with guide wheel 2, are convenient to continuous operation and the tensioning of steel wire 1.
Steel wire 1 is generally the high-tensile steel wires such as piano wire or spring wire, and diameter is 0.2-0.8mm.In electroplate liquid 5, by electroplating requirement, be mixed with a certain proportion of super hard abrasive micro mist, as diamond, silicon carbide, cubic boron nitride etc., abrasive size is 30 μ m--200 μ m.
Bottom or zygomorphy at composite electroplating groove 3 are placed positive plate (not shown in FIG.).Steel wire 1 connects negative electrode, after tensioning, by 2 guiding of left side guide wheel, enter composite electroplating groove 3, through the steel wire on each frid (the right frid of the left frid of composite electroplating groove 3, the left and right frid of each groove 4 and composite electroplating groove 3), bore a hole successively, then derived by right side guide wheel.Steel wire 1 is static, makes in composite plating solution 5 that on a part of in the longitudinal direction immersion plating of steel wire 1, sand launder 3 fills, and a part is placed in groove 4 and does not contact with electroplate liquid 5, and the equidistantly or not equi-spaced apart that forms steel wire 1 part and electroplate liquid 5 contacts.There is not sand on composite electrodeposition in steel wire 1 part not contacting with electroplate liquid 5, and steel wire 1 part contacting with electroplate liquid 5 is carried out abrasive material galvanic deposit, according to abrasive grain and electroplating parameter, determine electroplating time, complete the coating thickening after sand, the Abrasive Grain that completes saves the saw silk that bulk is arranged in groups.Mobile steel wire 1 makes its saw silk section of electroplating shift out composite electroplating groove 3, makes next section of steel wire 1 enter composite electroplating groove 3 and electroplate, and so repeats, and can realize continuous production.
The abrasive particle group who makes saves the plating scroll saw silk that bulk is arranged, and as shown in Figure 3, the abrasive particle group 7 on it is spacer knobs bulk and arranges, and with abrasive particle group 7 part, is processing department, and rest part is chip pocket 8.
Claims (1)
1. manufacture Abrasive Grain group and save bulk and arrange and electroplate the plating tank of saw silk for one kind, comprise plating solution circulation groove and composite electroplating groove, it is characterized in that: composite electroplating groove is arranged on the inner and upper of plating solution circulation groove, in composite electroplating groove, be provided with to horizontal interval groove, on the frid of composite electroplating groove and groove, be equipped with steel wire perforation, in plating solution circulation groove, be provided with chemical pumping, the leakage fluid dram of this chemical pumping is connected in composite electroplating groove by pipe connecting, in composite electroplating groove, be placed with positive plate, medial surface and the top of composite electroplating groove are provided with guide wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410206459.7A CN103952748B (en) | 2014-05-15 | 2014-05-15 | A kind ofly manufacture the plating tank that Abrasive Grain group saves block arrangement plating saw silk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410206459.7A CN103952748B (en) | 2014-05-15 | 2014-05-15 | A kind ofly manufacture the plating tank that Abrasive Grain group saves block arrangement plating saw silk |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103952748A true CN103952748A (en) | 2014-07-30 |
| CN103952748B CN103952748B (en) | 2016-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410206459.7A Expired - Fee Related CN103952748B (en) | 2014-05-15 | 2014-05-15 | A kind ofly manufacture the plating tank that Abrasive Grain group saves block arrangement plating saw silk |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014805A (en) * | 2015-07-06 | 2015-11-04 | 南京工程学院 | Manufacturing device of diamond wire saw and manufacturing method thereof |
| CN109504998A (en) * | 2018-12-06 | 2019-03-22 | 山东大学 | Abrasive Grain group saws the production method and device of silk in the plating of locking nub shape arrangement |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100987A (en) * | 2013-01-14 | 2013-05-15 | 南京航空航天大学 | Electroplating diamond fretsaw with grinding materials controllably distributed and preparation method |
| CN203820911U (en) * | 2014-05-15 | 2014-09-10 | 山东大学 | Electroplating tank for manufacturing electroplated sawing wires with surface abrasive particles distributed in cakes and in groups |
-
2014
- 2014-05-15 CN CN201410206459.7A patent/CN103952748B/en not_active Expired - Fee Related
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103100987A (en) * | 2013-01-14 | 2013-05-15 | 南京航空航天大学 | Electroplating diamond fretsaw with grinding materials controllably distributed and preparation method |
| CN203820911U (en) * | 2014-05-15 | 2014-09-10 | 山东大学 | Electroplating tank for manufacturing electroplated sawing wires with surface abrasive particles distributed in cakes and in groups |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105014805A (en) * | 2015-07-06 | 2015-11-04 | 南京工程学院 | Manufacturing device of diamond wire saw and manufacturing method thereof |
| CN105014805B (en) * | 2015-07-06 | 2017-01-11 | 南京工程学院 | Manufacturing device of diamond wire saw and manufacturing method thereof |
| CN109504998A (en) * | 2018-12-06 | 2019-03-22 | 山东大学 | Abrasive Grain group saws the production method and device of silk in the plating of locking nub shape arrangement |
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| Publication number | Publication date |
|---|---|
| CN103952748B (en) | 2016-04-06 |
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Granted publication date: 20160406 Termination date: 20200515 |