CN215560748U - Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode - Google Patents

Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode Download PDF

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Publication number
CN215560748U
CN215560748U CN202122212002.5U CN202122212002U CN215560748U CN 215560748 U CN215560748 U CN 215560748U CN 202122212002 U CN202122212002 U CN 202122212002U CN 215560748 U CN215560748 U CN 215560748U
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CN
China
Prior art keywords
cope flask
wire saw
synchronous
motion mechanism
sand blasting
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Expired - Fee Related
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CN202122212002.5U
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Chinese (zh)
Inventor
高玉飞
朱振峰
刘纪新
宋爱利
于晓
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Shandong University
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Shandong University
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Abstract

The utility model relates to a sand feeding device for an electroplated diamond wire saw for preparing abrasive particles in sectional arrangement, which comprises a cope flask, wherein a first synchronous motion mechanism and a second synchronous motion mechanism which are vertically arranged are arranged in the cope flask, a plurality of bulges are arranged on the outer surfaces of motion parts of the first synchronous motion mechanism and the second synchronous motion mechanism at intervals, the bulges of the first synchronous motion mechanism and the second synchronous motion mechanism can clamp a steel wire, a stock solution tank is arranged below the cope flask, the stock solution tank is connected with the cope flask through a pump, and a return pipe is arranged at the bottom of the cope flask.

Description

Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode
Technical Field
The utility model relates to the technical field of electroplated diamond wire saw processing equipment, in particular to a sand feeding device for an electroplated diamond wire saw with abrasive particles arranged in a segmented mode.
Background
The statements herein merely provide background information related to the present disclosure and may not necessarily constitute prior art.
The slicing processing of crystals such as Si, SiC, sapphire and the like generally adopts an electroplating diamond wire saw cutting technology, and has the characteristics of high efficiency, precision, high yield, environment-friendly cutting and the like. The electroplated diamond wire saw is manufactured by adopting an electroplating method. The steel wire is connected with the negative pole of the power supply, metal ions are deposited on the surface of the metal wire substrate, and the metal ions are attached with diamond abrasive particles and are fixedly bonded on the surface of the steel wire in the deposition process due to the physical adsorption effect among the particles. The electroplated diamond wire saw has the advantages of wear resistance, good heat resistance and large holding force of abrasive particles and is not easy to fall off. By combining the advantages, the diamond wire saw can be flexibly suitable for processing various hard and brittle materials.
The abrasive particles on the surface of the common diamond wire saw are randomly distributed, when the saw is used for sawing, the space for containing the particles on the surface of the diamond wire saw is small, the large brittle crumbled chips and the individual falling abrasive particles are not easy to discharge, large brittle pits are generated on the surface of a workpiece by extrusion impact along with the motion of the diamond wire saw, the mechanical property of slicing is reduced, the surface of the wire saw is damaged due to the reaction of force, and the service life of the wire saw is shortened. The chip containing space is small, the cutting fluid is not easy to enter the cutting area, the heat dissipation in the processing area can not be timely realized, and the workpiece and the fretsaw saw can generate thermal stress, so that the service life of the workpiece and the fretsaw is shortened. The diamond wire saw with the abrasive particles arranged in a segmented mode can effectively solve the problems. The inventor finds that the prior sand feeding device for preparing the diamond wire saw with the abrasive particles arranged in a segmented mode has the following problems that (1) when the wire saw is manufactured, a steel wire moves along the horizontal direction, and sand on the upper surface and the lower surface of the steel wire is uneven due to the fact that the diamond particles are under the action of gravity; (2) diamond particles in the electroplating solution are easy to deposit at the bottom of the sand feeding groove and cannot return to the raw solution groove in time; (3) the diamond particles are distributed in the plating solution in a large range, and cannot be effectively concentrated in a sand feeding section, so that the sand feeding efficiency is low; (4) the steel wire is static and cannot move continuously when sanding, resulting in low efficiency and great inconvenience in manufacturing the wire saw.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide the sand feeding device for preparing the electroplated diamond wire saw with the abrasive particles distributed in a segmented mode, so that the uniform sand feeding of the steel wire can be realized, and the sand feeding efficiency is high.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the embodiment of the utility model provides a sand feeding device for an electroplated diamond wire saw for preparing abrasive particles in sectional arrangement, which comprises a cope flask, wherein a first synchronous motion mechanism and a second synchronous motion mechanism are vertically arranged in the cope flask, a plurality of protrusions are arranged on the outer surfaces of motion parts of the first synchronous motion mechanism and the second synchronous motion mechanism at intervals, the protrusions of the first synchronous motion mechanism and the second synchronous motion mechanism can clamp a steel wire, a stock solution tank is arranged below the cope flask, the stock solution tank is connected with the cope flask through a pump, and a return pipe is arranged at the bottom of the cope flask.
Optionally, the first synchronous motion mechanism and the second synchronous motion mechanism both adopt synchronous belt mechanisms installed inside the cope flask, and a plurality of protrusions arranged at intervals along the conveying direction are arranged on the surface of the synchronous belt.
Optionally, both sides of the junction position of the first synchronous motion mechanism and the second synchronous motion mechanism are provided with a sand blasting pipe, the sand blasting pipe is provided with a plurality of sand blasting heads along the axis thereof, and the sand blasting pipe is connected with a liquid outlet of the pump through a pipeline.
Optionally, the sand blasting heads on the sand blasting pipes on the two sides are arranged in a staggered mode.
Optionally, a stirring element is installed inside the stock solution tank.
Optionally, a heating element and a temperature detection element are installed in the stock solution tank.
Optionally, a first guide wheel is arranged below the cope flask, a second guide wheel is arranged above the cope flask, the first guide wheel can guide the steel wire into the cope flask through a return pipe, and the second guide wheel is used for guiding the steel wire which penetrates out from between the first synchronous motion mechanism and the second synchronous motion mechanism to the outside of the cope flask.
Optionally, a nickel plate is arranged in the cope flask and used for being connected with the positive electrode of the power supply, and a conductive wheel is arranged outside the cope flask and can be in contact with the steel wire and connected with the negative electrode of the power supply.
Optionally, the bottom of the cope flask is of an inverted cone structure, and the return pipe is arranged at the center of the bottom of the inverted cone structure.
Optionally, the return pipe is provided with a switch valve.
The beneficial effects of the utility model are as follows:
1. according to the sand feeding device, the first synchronous motion mechanism and the second synchronous motion mechanism are vertically arranged, electroplating liquid enters the space between the protrusions of the synchronous motion mechanisms from two sides in the horizontal direction to feed sand to the steel wire, and the defect that the sand feeding on the upper portion and the lower portion of the steel wire is uneven when the traditional synchronous motion mechanisms are horizontally arranged is overcome.
2. According to the sand feeding device, the sand spraying pipe and the sand spraying nozzle are arranged, so that diamond particles can be effectively concentrated in the sand feeding space between the protrusions of the conveying mechanism, the diamond particles are concentrated in the sand feeding section, and the sand feeding efficiency is high.
3. According to the sanding device, the protrusions of the synchronous movement mechanism can shield the steel wire, the protrusions move synchronously along with the steel wire and are relatively static with the steel wire, continuous movement of the steel wire is achieved, efficiency of manufacturing the wire saw is improved, and the sanding device is convenient to use.
4. According to the sand feeding device, the return pipe is arranged, so that the diamond particles deposited at the bottom of the cope flask can be returned to the stock solution tank in time for reutilization, raw materials are saved, and the processing cost is reduced.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the application and, together with the description, serve to explain the application and are not intended to limit the application.
FIG. 1 is a front view of the overall structure of embodiment 1 of the present invention;
FIG. 2 is a side view of the whole structure of embodiment 1 of the present invention;
FIG. 3 is a schematic view of a steel wire after sanding in example 1 of the present invention;
the steel wire sand blasting machine comprises a first guide wheel 1, a second guide wheel 2, a conductive wheel 3, a first synchronous motion mechanism 4, a second synchronous motion mechanism 5, a second sand blasting pipe 6, a first sand blasting pipe 7, a first pump 8, a first pump 9, a second pump 10, a synchronous belt 11, a cope flask 11, a stock solution tank 12, a steel wire 13, a return pipe 14, a bulge 15, a groove 16, a tension wheel 17, a sand feeding part 18, a non-sand feeding part 19, a nickel plate 20, a sand feeding section 21 and a sand feeding interval 22.
Detailed Description
Example 1
The embodiment discloses a sand feeding device for an electroplated diamond wire saw with abrasive particles arranged in a segmented mode, and the sand feeding device comprises a cope flask 11 and a stock solution tank 12 which are arranged up and down, wherein a steel wire 13 can be fed with sand in the cope flask, and the stock solution tank is used for containing plating solution for feeding the sand.
The cope flask is internally provided with a first synchronous motion mechanism 4 and a second synchronous motion mechanism 5, and the moving parts of the first synchronous motion mechanism and the second synchronous motion mechanism are provided with protrusions capable of clamping steel wires to shield the steel wires.
In order to avoid the phenomenon of uneven sanding on the steel wire caused by the horizontal arrangement of the conveying mechanism of the traditional sanding device, in the embodiment, the first synchronous movement mechanism and the second synchronous movement mechanism are vertically arranged, that is, the conveying directions of the first synchronous movement mechanism and the second synchronous movement mechanism are vertically arranged.
The first synchronous motion mechanism and the second synchronous motion mechanism both adopt synchronous belt mechanisms and respectively comprise a driving belt wheel, a driven belt wheel and a synchronous belt 10 wound tightly between the driving belt wheel and the driven belt wheel.
The driving belt wheel is connected with a rotary driving piece arranged inside the cope flask, the rotary driving piece can drive the driving belt wheel to rotate, and the rotary driving piece adopts equipment capable of outputting rotary motion, such as a motor, a hydraulic motor and the like.
The driven belt wheel is rotatably connected with a belt wheel shaft, and the belt wheel shaft is arranged on the box wall of the cope box.
Further, in order to tension the synchronous belts of the first synchronous movement mechanism and the second synchronous movement mechanism, a tension wheel 17 is arranged in the cope flask, and the tension wheel is attached to the synchronous belts to tension the synchronous belts.
The lateral surface of hold-in range is provided with the arch 15 that a plurality of intervals set up along direction of transfer, form recess 16 between the adjacent arch, in using, the arch of first synchronous motion mechanism and the arch of second synchronous motion mechanism can align, make the copper wire can be cliied to the arch of first synchronous motion mechanism and the arch of second synchronous motion mechanism, the realization shelters from the part of copper wire, make the copper wire that is located between two adjacent archs expose in the plating bath and go on the sand simultaneously, form sand portion 18, the part of utilizing the arch to clip does not expose in the plating bath and does not go on the sand, form non-sand portion 19.
The wire moving speed of the steel wire and the rotating speed of the belt wheel are adjusted to keep the wire speed consistent with the belt speed, and the wire speed and the belt speed are relatively static. Since the convex portions of the two pulleys are abutted by the action of the tension pulley, the diamond particles cannot enter the area and cannot be coated with sand. And at the opposite part of the groove of the synchronous pulley, the diamond particles are consolidated on the surface of the steel wire under the action of metal ions to finish sanding. And two recesses can form a space that has certain volume relatively, play a function of storing plating solution and diamond granule, can effectively improve the content of diamond granule in this space, improve and go up sand efficiency.
Because the diamond particles sink under the action of gravity, the relative movement speed of the diamond particles and the steel wire can be reduced by the movement of the steel wire from bottom to top, and the sand feeding probability is increased.
The bottom of the cope flask is provided with a return pipe 14, which can make the plating solution in the cope flask flow back to the original solution tank below the cope flask.
Furthermore, in order to enable the plating solution in the cope box to flow into the stock solution box more smoothly, the bottom of the cope box is arranged to be of an inverted cone structure, the return pipe is arranged at the center of the bottom of the inverted cone structure, and the plating solution in the cope box can flow into the stock solution box through the return pipe.
And the return pipe is provided with a switch valve for controlling the conduction and the closing of the return pipe.
The diamond particles deposited at the bottom of the cope box can slide down to the conical top along the conical surface and then flow back to the stock solution tank through the return pipe, so that the diamond particles can be recycled, the waste of the diamond particles is avoided, production raw materials are saved, and the production cost is reduced.
Further, in order to suspend the diamond particles in the plating solution, a stirring element is installed inside the stock solution tank, and preferably, the stirring element is a magnetic stirrer installed at the bottom of the stock solution tank.
Further, in order to keep the plating solution at the temperature required for sanding and ensure the sanding effect, a heating element and a temperature detection element are arranged in the stock solution tank, preferably, the heating element adopts a heating pipe, the temperature detection element adopts a temperature sensor, the heating pipe and the temperature sensor are both connected with a control system, the temperature sensor can transmit the collected plating solution temperature information to the control system, and the control system controls the heating pipe to work, so that the plating solution is kept in the temperature range required for sanding.
Meanwhile, the plating solution in the stock solution tank can be pumped into the cope flask through a pump.
In this embodiment, the pump sets up two, is first pump 8 and second pump 9 respectively, the inlet of first pump passes through the pipeline and communicates with the stoste case, and the liquid outlet of first pump passes through the pipeline and communicates with the first sand blasting pipe 7 that sets up in the cope flask inside, the inlet of second pump passes through the pipeline and communicates with the stoste case, and the liquid outlet of second pump passes through the pipeline and communicates with the second sand blasting pipe 6 that sets up in the cope flask.
The first sand blasting pipe and the second sand blasting pipe are vertically arranged and fixed inside the cope flask through a support, the first sand blasting pipe and the second sand blasting pipe are symmetrically arranged on two sides of the junction position of the first synchronous movement mechanism and the second synchronous movement mechanism, a plurality of sand blasting heads are arranged on the first sand blasting pipe and the second sand blasting pipe along the axis direction of the first sand blasting pipe and the second sand blasting pipe, plating solution can enter the first sand blasting pipe and the second sand blasting pipe under the action of the first pump and the second pump respectively and then is sprayed out through the sand blasting heads, and the sprayed plating solution can enter the space between adjacent bulges of the first synchronous movement mechanism and the second synchronous movement mechanism to sand the steel wire.
Because diamond particles are big in the plating bath distribution range, can not effectually concentrate on the last sand section of copper wire, go up sand efficiency lower, consequently this application sets up first sand blasting pipe and second sand blasting pipe, sets up the shower nozzle on first sand blasting pipe and second sand blasting pipe, can make diamond particles spray to the copper wire, has solved the problem of going up sand inefficiency.
Furthermore, in order to prevent the plating solution sprayed by the sand blasting heads of the first sand blasting pipe and the second sand blasting pipe from convection so as to influence sand feeding, the sand blasting heads on the first sand blasting pipe and the sand blasting heads on the second sand blasting pipe are arranged in a staggered manner.
First sand blasting pipe and second sand blasting pipe that symmetrical arrangement and sand blasting head staggered distribution constantly spray plating solution to the part between the adjacent arch of hold-in range, and the diamond granule and the plating solution of the consumption of this space of in time supply improve and go up sand efficiency.
In this embodiment, a first guide wheel 1 is arranged below the cope flask, a second guide wheel 2 is arranged above the cope flask, the first guide wheel and the second guide wheel are both rotatably connected with a wheel axle, and the wheel axle is fixed on the outer frame body.
The first guide wheel can reverse the steel wire entering horizontally, so that the steel wire enters the cope flask through the return pipe in a vertical state and then passes through a space between the first synchronous motion mechanism and the second synchronous motion mechanism, and the second guide wheel is used for guiding the steel wire extending out of the cope flask, so that the steel wire is further conveyed from the vertical state to the horizontal state.
The sand feeding device is characterized in that two nickel plates 20 are arranged inside the sand feeding device, one nickel plate is arranged on one side of the first synchronous motion mechanism and is parallel to a synchronous belt of the first synchronous motion mechanism, the other nickel plate is arranged on one side of the second synchronous motion mechanism and is parallel to a synchronous belt of the second synchronous motion mechanism, the nickel plates can be connected with the anode of a power supply through wires, a conductive wheel 3 is arranged on one side above the upper sand box, a steel wire wound around through the second guide wheel can be in contact with the conductive wheel, and the conductive wheel is further connected with the cathode of the power supply.
The working method of the embodiment comprises the following steps:
the plating solution is filled in the stock solution box in advance, the nickel plate is connected with the positive electrode of the power supply, the pre-plated steel wire passes through the space between the first synchronous motion mechanism and the second synchronous motion mechanism after being guided by the first guide wheel and the second guide wheel, the steel wire is clamped by the protrusions, and the steel wire is in contact with the conductive wheel and is connected with the negative electrode of the power supply through the conductive wheel.
The method comprises the steps of firstly closing a switch valve of a return pipe, opening a first pump and a second pump, pumping a set amount of plating solution into an upper sand box, and opening the switch valve after the liquid level of the plating solution reaches a set position, so that the plating solution can flow back to a stock solution box through the return pipe, and the liquid level of the plating solution in the upper sand box is kept unchanged.
Under the condition of electrifying, the wire moving speed of the steel wire and the rotating speed of the belt wheel are adjusted to keep the wire speed consistent with the belt speed, and the wire speed and the belt speed are relatively static. Because the convex parts of the two pulleys are tightly close to each other under the action of the tension wheel, a non-sanding part which can not be penetrated by diamond particles is formed, and sanding can not be finished. The part that forms the recess between the adjacent arch of hold-in range forms the sand part, and diamond particles concreties under metal ion's effect and accomplishes on the sand on the copper wire surface to two recesses can form a space that has certain volume relatively, play a storage plating solution and diamond particles's effect, can effectively improve the content of diamond particles in this space, improve sanding efficiency. The width of the protrusion is consistent with the length of the sand feeding interval of the steel wire, namely the length L of the non-sand feeding part, and the width of the groove is consistent with the length of the sand feeding part K. Form sand section 21 and last sand interval 22 on the copper wire, constantly make progress the sand part and spray the plating bath at first sand blasting pipe and the second sand blasting pipe that hold-in range both sides symmetrical arrangement and nozzle staggered distribution to in time supply the plating bath, and the sand blasting head interval of two sand blasting pipes is arranged, thereby prevents that the sand blasting head spun plating bath convection current of first sand blasting pipe and second sand blasting pipe from influencing the sand. The plating solution in the cope flask returns to the stock solution tank through the return pipe.
And after the sanding is finished, thickening the steel wire subjected to sanding by adopting the conventional process.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.

Claims (10)

1. The utility model provides a preparation grit segmentation arrangement's electroplated diamond wire saw sanding device, a serial communication port, including the cope flask, inside first synchronous motion mechanism and the second synchronous motion mechanism of following vertical setting of being equipped with of cope flask, the equal interval in motion part surface of first synchronous motion mechanism and second synchronous motion mechanism is provided with a plurality of archs, the copper wire can be carried to first synchronous motion mechanism and second synchronous motion mechanism's arch, the cope flask below is equipped with the stoste case, the stoste case passes through the pump and is connected with the cope flask, the cope flask bottom is equipped with the back flow.
2. The apparatus for loading an electrodeposited diamond wire saw with segmented abrasive grains according to claim 1, wherein the first and second synchronous moving mechanisms each employ a synchronous belt mechanism installed inside the cope flask, and a plurality of protrusions are provided on a surface of the synchronous belt at intervals in the conveying direction.
3. The device for sanding an electroplated diamond wire saw for preparing the segmented arrangement of the abrasive particles as claimed in claim 1, wherein a sand blasting pipe is arranged on each of two sides of the junction position of the first synchronous moving mechanism and the second synchronous moving mechanism, a plurality of sand blasting heads are arranged on the sand blasting pipe along the axis of the sand blasting pipe, and the sand blasting pipe is connected with a liquid outlet of the pump through a pipeline.
4. The apparatus for sanding electrodeposited diamond wire saw with segmented abrasive grains according to claim 3, wherein the sand blasting heads of the sand blasting pipes on both sides are staggered.
5. The apparatus for sanding an electrodeposited diamond wire saw with segmented abrasive grains according to claim 1, wherein a stirring member is installed inside the stock solution tank.
6. The apparatus for sanding an electrodeposited diamond wire saw with segmented abrasive grains according to claim 1, wherein a heating element and a temperature detecting element are installed in the stock solution tank.
7. The apparatus for feeding a wire saw for electroplating diamond according to claim 1, wherein a first guide wheel is provided below the cope flask, and a second guide wheel is provided above the cope flask, the first guide wheel being capable of guiding the wire into the cope flask through the return pipe, the second guide wheel being configured to guide the wire passing between the first and second synchronous moving mechanisms to the outside of the cope flask.
8. The apparatus for loading an electroplated diamond wire saw with a segmented arrangement of abrasive particles according to claim 1, wherein a nickel plate is provided in the cope flask for connection to a positive pole of a power supply, and a conductive wheel is provided outside the cope flask and is capable of contacting the steel wire and connected to a negative pole of the power supply.
9. The apparatus for loading abrasive grains into an electroplated diamond wire saw as claimed in claim 1, wherein the bottom of the cope flask is of an inverted cone structure, and the return pipe is disposed at the center of the bottom of the inverted cone structure.
10. The apparatus for sanding an electrodeposited diamond wire saw with abrasive grain segmented arrangement as set forth in claim 1, wherein said return pipe is provided with a switching valve.
CN202122212002.5U 2021-09-13 2021-09-13 Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode Expired - Fee Related CN215560748U (en)

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Application Number Priority Date Filing Date Title
CN202122212002.5U CN215560748U (en) 2021-09-13 2021-09-13 Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122212002.5U CN215560748U (en) 2021-09-13 2021-09-13 Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode

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CN215560748U true CN215560748U (en) 2022-01-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114941167A (en) * 2022-05-07 2022-08-26 安徽亚珠金刚石股份有限公司 Even sand device of going up of diamond production coping saw

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114941167A (en) * 2022-05-07 2022-08-26 安徽亚珠金刚石股份有限公司 Even sand device of going up of diamond production coping saw
CN114941167B (en) * 2022-05-07 2023-06-20 安徽亚珠金刚石股份有限公司 Uniform sand feeding device for diamond production wire saw

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Granted publication date: 20220118