CN210529087U - Sand feeding device of diamond wire saw - Google Patents
Sand feeding device of diamond wire saw Download PDFInfo
- Publication number
- CN210529087U CN210529087U CN201920981377.8U CN201920981377U CN210529087U CN 210529087 U CN210529087 U CN 210529087U CN 201920981377 U CN201920981377 U CN 201920981377U CN 210529087 U CN210529087 U CN 210529087U
- Authority
- CN
- China
- Prior art keywords
- pipe
- storage cylinder
- liquid
- sand
- liquid storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Polishing Bodies And Polishing Tools (AREA)
Abstract
The utility model relates to an equipment field of diamond wire saw especially relates to a last sand device of electroplated diamond wire saw. The inner side of a cover plate on the liquid storage cylinder is provided with two anode rods extending into the liquid storage cylinder, the upper end of the liquid storage cylinder is provided with an upper conductive wheel, the lower end of the liquid storage cylinder is fixedly provided with a sand storage pipe, the outer wall of the sand storage pipe is sleeved with a magnetic rotating device, a sand inlet pipe is fixedly arranged below the sand storage pipe, a lower conductive wheel is arranged below the sand inlet pipe, a mother liquid tank is communicated into the sand inlet pipe through an upper liquid pipe, the mother liquid tank is communicated into the liquid storage cylinder through a liquid inlet pipe, and the upper end of the liquid storage cylinder is communicated with the; the liquid feeding pipe is provided with a first electric pump, and the liquid feeding pipe is provided with a second electric pump. The utility model discloses can solve the diamond distribution homogeneity poor, make the diamond be in the suspended state always, it is even to distribute, and no reunion is not piled up, reduces the input of diamond.
Description
Technical Field
The utility model belongs to the technical field of diamond saw production facility, in particular to last sand device of electroplating diamond wire saw.
Background
The diamond wire saw is also called as a diamond wire, which means that a diamond grinding material is fixed on a metal wire by utilizing an electroplating process or a resin combination method, the diamond wire saw is widely applied in the photovoltaic field, the LED field and the magnetic material field at present, the electroplated diamond wire saw is different from the traditional mortar cutting technology, the multi-wire cutting technology is adopted, the cutting force is strong, the efficiency is high, the wire diameter size is strictly controlled, the cutting abrasion on a cutting material is small, and the working environment is clean because mortar is not used, so that the diamond wire saw is an energy-saving and environment-friendly product.
The patent of the publication No. CN203700559U discloses a sanding device of a diamond wire saw, which comprises a frame, a control cabinet, a sanding plating bath, a metal wire penetrating from the bottom of the sanding plating bath at a certain speed and penetrating out of the top of the sanding plating bath, a mother tank for containing electroplating solution and a filter tank for filtering the electroplating solution, wherein the electroplating solution in the mother tank is conveyed into the sanding plating bath through a liquid inlet device, the upper part of the sanding plating bath is communicated with an overflow pipe, and the lower end of the overflow pipe is positioned in the filter tank; the bottom of the sand-feeding electroplating bath is communicated with a buffer device, and an upper liquid supply device is arranged between the buffer device and the mother bath; two titanium anodes are symmetrically arranged on the inner wall of the lower part of the sand-feeding electroplating bath, two nickel anodes are symmetrically arranged on the inner wall of the upper part of the sand-feeding electroplating bath, the two titanium anodes and the metal wire are connected to a power supply a, and the two nickel anodes and the metal wire are connected to a power supply b. After the sanding device is used for a period of time, because the initial diamond input amount is large, the later-stage adding amount and frequency are increased, the micro powder settling speed is accelerated, the upper liquid supply flowmeter needs frequent adjustment by a specially-assigned person and is easy to block, so that the suspension force cannot be controlled, the diamond particles lose the suspension state and are accumulated on the buffer device, the utilization rate of the diamond particles is reduced, unqualified diamond cutting lines are produced on a production line, and the production cost and the labor intensity of workers are increased.
Disclosure of Invention
An object of the utility model is to provide a last sand device of diamond wire saw installs the magnetic force rotation on storing up the sand pipe outer wall, forms stable magnetic field, makes its diamond be in the suspended state always, and it is even to distribute, and no reunion is not piled up, reduces the input of diamond.
Based on the above-mentioned purpose, the utility model discloses take following technical scheme:
the utility model provides a last sand device of diamond wire saw, includes liquid storage cylinder, mother cistern, the apron inboard on the liquid storage cylinder is equipped with two positive poles that extend to in the liquid storage cylinder, the liquid storage cylinder upper end is equipped with electrically conductive wheel, the liquid storage cylinder lower extreme has set firmly the sand storage pipe, sand storage pipe outer wall cover is equipped with magnetic force rotary device, the sand storage pipe has set firmly the inlet wire pipe down, and the inlet wire pipe has lower electrically conductive wheel, and the metal wire passes through lower electrically conductive wheel and the guide of last electrically conductive wheel under the traction of admission machine, passes along the center of inlet wire pipe, magnetic force rotary device, sand storage pipe in proper order, the mother cistern communicates in the inlet wire pipe through last liquid pipe, the mother cistern communicates the liquid storage cylinder through the inlet wire pipe, and the upper end of liquid storage cylinder communicates mother cistern through overflow pipe; the liquid feeding pipe is provided with a first electric pump, and the liquid feeding pipe is provided with a second electric pump.
Furthermore, the upper conductive wheel and the lower conductive wheel are electrically connected with the negative electrode of the power supply after being connected in parallel, the two anode rods are electrically connected with the positive electrode of the power supply, and the power supply is a direct current power supply.
Furthermore, the rotatable N, S pole magnets are symmetrically arranged on the magnetic force rotating device, and the N, S pole magnets form a rotating magnetic field when rotating.
Preferably, magnetic force rotary device includes the magnet frame, the magnet frame is fixed at the sand storage pipe outer wall through the fixed bolster from top to bottom, the magnet frame is connected with the fixed bolster through swivel bearing from top to bottom, the magnet frame passes through the belt pulley and links with driving motor, be equipped with the magnet hole around the magnet frame, magnet is located the magnet hole.
By adopting the technical scheme, a rotating magnetic field is formed around the sand storage pipe, and the micro powder with magnetism is uniformly distributed in the solution by utilizing the rotating magnet when sand is fed.
Preferably, the rotating speed of the magnet frame is 60 r/min-80 r/min.
By adopting the technical scheme, the magnetic rotating speed is constant to form a stable magnetic field so as to control the dispersibility and the suspension force of the diamond, so that the diamond particles are uniformly distributed and are always in a suspension state without agglomeration and ineffective accumulation, and the diamond investment is reduced.
Preferably, the inlet pipe is of a funnel structure, and a liquid feeding pipe is arranged on one radial side of the inlet pipe.
Adopt above-mentioned technical scheme, the mother liquor gets into the sand storage pipe by last liquid pipe, reduces the upper and lower end liquid difference in temperature of liquid storage cylinder, and the row's sand when going up the liquid pipe simultaneously also can regard as the maintenance is used.
Compared with the prior art, the utility model discloses following beneficial effect has:
the utility model discloses increase magnetic force rotary device, by the invariable and adjustable of speed governing motor driven speed, provide stable magnetic field and control the dispersibility of diamond, the suspension makes its diamond particle distribute evenly, is in the suspension state always and does not have the reunion, under the effect of direct current, the diamond particle can evenly plate on the metal wire for metal wire surface adhesion's diamond particle is more even. Meanwhile, due to the stable magnetic field formed by magnetic rotation, the micro powder is always in a suspension state, so that the situation that the diamond loses suspension force to form invalid accumulation is avoided, the diamond investment is reduced, and the cost and the labor intensity of workers are reduced.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a sectional view of the magnetic rotating apparatus of the present invention.
Fig. 3 is a top view of the magnetic rack of the present invention.
In the figure, 1, a cover plate; 2. a liquid storage cylinder; 3. a sand storage pipe; 4. rotating by magnetic force; 5. a wire inlet pipe; 6. a lower conductive wheel; 7. a first electric pump; 8. a liquid feeding pipe; 9. a mother liquor tank; 10. a second electric pump; 11. a motor; 12. a liquid inlet pipe; 13. an overflow pipe; 14. an anode rod; 15. an upper conductive wheel; 16. fixing a bracket; 17. a rotating bearing; 18. a magnet frame; 19. a belt pulley; 20. and a magnet.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1-3, the sanding device of a diamond wire saw comprises a liquid storage cylinder 2, a sand storage pipe 3, a magnetic rotation 4, a wire inlet pipe 5, a lower conductive wheel 6, an upper conductive wheel 15, a pair of nickel ball-containing anode rods 14 and a metal wire penetrating into the liquid storage cylinder 2 from the wire inlet pipe 5 at a certain speed and penetrating out of the liquid storage cylinder 2 and passing through the conductive wheels, wherein the metal wire is driven by a wire rewinding machine to sequentially pass through the centers of the wire inlet pipe 5, the sand storage pipe 3 and the liquid storage cylinder 2, so that the metal wire is not deviated, and stable operation is ensured. The conductive wheel comprises an upper conductive wheel 15 and a lower conductive wheel 6 arranged at the lower end of an inlet pipe 5 on a liquid storage cylinder 2 respectively, a metal wire is connected with a cathode of a power supply through the upper conductive wheel 15 and the lower conductive wheel 6, an anode rod 14 is arranged on a cover plate 1 of the liquid storage cylinder 2, two anode rods 14 are connected on an anode of the power supply, the lower end of the liquid storage cylinder 2 is sequentially connected with a sand storage pipe 3 and the inlet pipe 5, a magnetic rotating device 4 is arranged on the outer wall of the sand storage pipe 3, the magnetic rotating device 4 comprises a magnet frame 18, the magnet frame 18 is fixed on the outer wall of the sand storage pipe 3 through a fixing support 16, the magnet frame 18 is connected with the fixing support 16 through a rotating bearing 17, the magnet frame 18 is linked with a driving motor 11 through a belt pulley 19, holes are arranged around the magnet frame 18, and magnets 20 are positioned in the magnet holes and arranged with N, S poles, magnetic force rotary device 4 is driven by driving motor 11, driving motor can carry out the speed governing, and driving motor 11 passes through the rotatory rotation that drives magnet frame 18 of belt pulley 19, and magnet 20 also follows the rotation simultaneously, forms rotating magnetic field, inlet tube 5 radially one side is equipped with upper liquid pipe 8, upper liquid pipe 8 below is equipped with mother's cistern 9, the one end of upper liquid pipe 8 is gone deep into in mother's cistern 9 to this end even has first charge pump 7, stock solution section of thick bamboo 2 intercommunication has feed liquor pipe 12 on being close to its lateral wall of bottom, stock solution section of thick bamboo 2 intercommunication has overflow pipe 13 on being close to its top lateral wall, feed liquor pipe 12 one end and overflow pipe 13 one end stretch into respectively in mother's cistern 9, and the feed liquor pipe even has second charge pump 10 at this end.
As shown in fig. 1-3, when the wire winding machine works, the metal wire is driven by the wire winding machine to pass through the centers of the wire inlet pipe 5, the sand storage pipe 3 and the liquid storage cylinder 2 in the process of passing through, so that the metal wire cannot deviate and the stable operation is ensured. The plating solution in the mother cistern 9 is carried into the liquid storage cylinder 2 through feed liquor pipe 12 in, the mother cistern 9 of feed liquor pipe 12 one end intercommunication, the other end is even on the lateral wall that the liquid storage cylinder 2 is close to its bottom, be equipped with second charge pump 10 on the feed liquor pipe, second charge pump 10 can be defeated into the liquid storage cylinder with the plating solution in the mother cistern in, an upper portion intercommunication overflow pipe 13 of liquid storage cylinder 2, the other end of overflow pipe 13 communicates in the mother cistern 9, when the liquid in the liquid storage cylinder 2 reachs the horizontal line of overflow pipe 13, liquid flows back to in the mother cistern 9 through overflow pipe 13, realize cyclic utilization.
The liquid feeding device comprises a first electric pump 7 and a liquid feeding pipe 8, one end of the liquid feeding pipe 8 is communicated with the mother liquid tank 9, the other end of the liquid feeding pipe 8 is connected to one radial side of the inlet pipe 5, the electric pump 7 drives the electroplating liquid in the mother liquid tank 9 to be conveyed into the sand storage pipe 3, and the mother liquid is circulated. And (3) starting the speed regulating motor 11 of the magnetic rotation driving device to control the rotating speed of the iron stand to be 60 r/min-80 r/min, controlling the rotating speed of the magnetic rotation to be constant to form a stable magnetic field, further controlling the dispersibility and the suspension force of the diamond, enabling diamond particles of the diamond to be uniformly distributed and to be in a suspension state all the time without agglomeration and ineffective accumulation, and reducing the diamond investment. After the power supply applies direct current, the diamond particles are uniformly plated on the metal wire, and are subjected to reinforcement treatment, so that the diamond particles are firmly plated on the metal wire to form the diamond fretsaw.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment without inventive contribution as required after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Claims (6)
1. The utility model provides a last sand device of diamond wire saw, its characterized in that, includes liquid storage cylinder, mother cistern, apron inboard on the liquid storage cylinder is equipped with two positive poles that extend to in the liquid storage cylinder, the liquid storage cylinder upper end is equipped with electrically conductive wheel, the liquid storage cylinder lower extreme has set firmly the sand storage pipe, sand storage pipe outer wall cover is equipped with magnetic force rotary device, the sand storage pipe has set firmly the inlet wire pipe down, and the inlet wire pipe has lower electrically conductive wheel, and the metal wire passes through electrically conductive wheel and the direction of last electrically conductive wheel down under the traction of admission machine, passes along the center of inlet wire pipe, magnetic force rotary device, sand storage pipe in proper order, the mother cistern communicates intraductally through the inlet wire pipe, the mother cistern communicates the liquid storage cylinder through the inlet wire pipe, and the upper end of liquid storage cylinder communicates mother cistern through the overflow pipe; the liquid feeding pipe is provided with a first electric pump, and the liquid feeding pipe is provided with a second electric pump.
2. The sanding device for a diamond wire saw as claimed in claim 1, wherein the upper conductive wheel and the lower conductive wheel are connected in parallel and then electrically connected with a negative electrode of a power supply, the two anode rods are electrically connected with a positive electrode of the power supply, and the power supply is a direct current power supply.
3. The sanding device for a diamond wire saw as claimed in claim 1, wherein the magnetic rotating device is symmetrically provided with N, S rotatable polar magnets, and the N, S polar magnets form a rotating magnetic field when rotating.
4. The sanding device for a diamond wire saw as claimed in claim 1, wherein the magnetic rotating device comprises a magnet frame, the magnet frame is fixed on the outer wall of the sand storage pipe through a fixing support in an up-and-down mode, the magnet frame is connected with the fixing support through a rotating bearing in an up-and-down mode, the magnet frame is linked with a driving motor through a belt pulley, magnet holes are formed in the periphery of the magnet frame, and magnets are located in the magnet holes.
5. The sanding device for diamond wire saw as claimed in claim 4, wherein the rotation speed of the magnet frame is 60 r/min-80 r/min.
6. The sanding device for diamond wire saw as claimed in claim 1, wherein the inlet pipe is of funnel structure, and a radial side of the inlet pipe is provided with a liquid feeding pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920981377.8U CN210529087U (en) | 2019-06-27 | 2019-06-27 | Sand feeding device of diamond wire saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920981377.8U CN210529087U (en) | 2019-06-27 | 2019-06-27 | Sand feeding device of diamond wire saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210529087U true CN210529087U (en) | 2020-05-15 |
Family
ID=70595910
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920981377.8U Active CN210529087U (en) | 2019-06-27 | 2019-06-27 | Sand feeding device of diamond wire saw |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210529087U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113584549A (en) * | 2021-08-17 | 2021-11-02 | 长沙岱勒新材料科技股份有限公司 | Diamond wire sanding device, diamond wire preparation method and diamond wire preparation system |
| CN114000183A (en) * | 2021-11-01 | 2022-02-01 | 江苏三超金刚石工具有限公司 | Diamond wire magnetic suspension sanding assembly and electroplating sanding method |
-
2019
- 2019-06-27 CN CN201920981377.8U patent/CN210529087U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113584549A (en) * | 2021-08-17 | 2021-11-02 | 长沙岱勒新材料科技股份有限公司 | Diamond wire sanding device, diamond wire preparation method and diamond wire preparation system |
| CN114000183A (en) * | 2021-11-01 | 2022-02-01 | 江苏三超金刚石工具有限公司 | Diamond wire magnetic suspension sanding assembly and electroplating sanding method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203034117U (en) | Sand feeding device of electroplated diamond wire saw | |
| CN210529087U (en) | Sand feeding device of diamond wire saw | |
| CN201082905Y (en) | Wire electric plating machine | |
| CN205258645U (en) | Can improve last sand device that electroplated diamond wire saw went up sand homogeneity | |
| CN110000622A (en) | A kind of device and method of chemistry magnetic-granular composite milling pipe internal surface | |
| CN203700559U (en) | Sanding device for diamond wire saw | |
| CN104099656B (en) | A kind of method that process units applying diamond wire produces diamond wire | |
| CN204058630U (en) | Sand equipment on a kind of high speed compound electroplating diamond wire saw | |
| CN102152421B (en) | Device and method for preparing linear cutting steel wires for solar silicon wafers | |
| CN207468759U (en) | A kind of barrel plating machine for neodymium iron boron plating | |
| CN204918814U (en) | Diamond wire saw's device is electroplated in preparation | |
| CN218951531U (en) | Reciprocating thickening device for electroplating of diamond wire saw | |
| CN215757697U (en) | Sand feeding device of diamond wire saw composite electroplating equipment | |
| CN105369329A (en) | Circulating segmented type sand feeding device for electroplate diamond wire saw | |
| CN215560748U (en) | Sand feeding device for preparing electroplated diamond wire saw with abrasive particles arranged in segmented mode | |
| CN207642933U (en) | Collect the aluminium section bar processing grinding machine of scrap in a kind of gap easy to process | |
| CN104152974B (en) | High-speed composite-electroplating sand loading equipment for diamond wire saw | |
| CN110055568B (en) | Manufacturing device and using method of segmented electroplated diamond cutting line and cutting line | |
| CN220767207U (en) | Sand feeding device of diamond wire saw | |
| CN208527748U (en) | A kind of lead smelts the batch flattening device of anode plate | |
| CN208379027U (en) | A kind of efficient Alloy Foil electrolysis method production equipment | |
| CN209243235U (en) | The offline care device of plating solution | |
| CN206512295U (en) | A kind of temperature control electroplating bath | |
| CN111411375A (en) | Diamond wire sanding method capable of adjusting rotating magnetic field | |
| CN209836357U (en) | One-machine single-wire environment-friendly electroplating diamond cutting wire saw production equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |