CN206376024U - Sand device on a kind of electroplated diamond line of cut list groove - Google Patents
Sand device on a kind of electroplated diamond line of cut list groove Download PDFInfo
- Publication number
- CN206376024U CN206376024U CN201621380649.1U CN201621380649U CN206376024U CN 206376024 U CN206376024 U CN 206376024U CN 201621380649 U CN201621380649 U CN 201621380649U CN 206376024 U CN206376024 U CN 206376024U
- Authority
- CN
- China
- Prior art keywords
- sand launder
- upper sand
- electroplate liquid
- guide wheel
- launder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000004576 sand Substances 0.000 title claims abstract description 70
- 239000010432 diamond Substances 0.000 title claims abstract description 61
- 229910003460 diamond Inorganic materials 0.000 title claims abstract description 61
- 239000007788 liquid Substances 0.000 claims abstract description 40
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 32
- 238000003756 stirring Methods 0.000 claims abstract description 20
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 230000005611 electricity Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- 239000004575 stone Substances 0.000 claims 1
- 239000002245 particle Substances 0.000 abstract description 30
- 239000002184 metal Substances 0.000 abstract description 29
- 229910052751 metal Inorganic materials 0.000 abstract description 29
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000000725 suspension Substances 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000007747 plating Methods 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 4
- 238000004070 electrodeposition Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000009713 electroplating Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229910001096 P alloy Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- OFNHPGDEEMZPFG-UHFFFAOYSA-N phosphanylidynenickel Chemical compound [P].[Ni] OFNHPGDEEMZPFG-UHFFFAOYSA-N 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 229910052594 sapphire Inorganic materials 0.000 description 1
- 239000010980 sapphire Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Abstract
The utility model patent discloses sand device on a kind of electroplated diamond line of cut list groove, mainly includes：The bottom of upper sand launder is v-shaped structure, inside fills the electroplate liquid for being mixed with diamond abrasive；Guide wheel is 2, and axis horizontal is placed in sand launder；And be partially immersed in electroplate liquid；Conductive casters is arranged on above upper sand launder, its diameter parallel and the axis for being higher than guide wheel；Metal wire is wrapped on the annular groove of conductive casters and guide wheel, and continuously run；Nickel anode is partially immersed in the top of the metal wire in electroplate liquid and between guide wheel；Upper sand launder is divided into Shang Sha areas and stirring area by division board inside upper sand launder；Stirring area is provided with heating tube and thermal detector；Aspiration tube is arranged on stirring area bottom.The stirring suspension of diamond in sand launder in compressed air, realization is passed through in aspiration tube.Relative to sand device on traditional mother-son groove, the utility model reduces the damage of diamond particle surfaces metal level, improves the stability and product quality of the production of electroplated diamond line of cut.
Description
Technical field
The utility model is related to sand device on a kind of single groove of electroplated diamond line of cut, belongs to electroplating technology field.
Background technology
With the development of science and technology, the application of the hard brittle material such as silicon crystal, sapphire, ceramics is more and more extensive.For hard crisp
The accurate cutting of material, it is main at present to use electroplated diamond line of cut.Electroplated diamond line of cut is made with electroplating metallic nickel
For bonding agent, using diamond particles as abrasive material, diamond particles are bonded on metal wire matrix by electro-deposition effect and
A kind of cutting tool being made.The metal wire matrix mainly copper-plated steel wire that electroplated diamond line of cut is used, diameter range is
0.05-0.5mm, the particle size range of diamond particles is 5-60 microns.The general manufacturing process of electroplated diamond line of cut is main
Including following steps：Preplating, upper sand, thickening.Wherein, upper sand step is the key step for manufacturing electroplated diamond line of cut
Suddenly.
At present, the manufacturing process of electroplated diamond cutting with more uses sand on primary and secondary slot device, both one female groove in lower section,
The pilot trench of top one.During production, by a certain percentage by diamond particles put into female groove in electroplate liquid in, with pump by electroplate liquid from
Female groove is squeezed into pilot trench.Electroplate liquid in pilot trench is back in female groove by return duct, realizes that electroplate liquid is circulated.To improve plating
The production efficiency and electroless nickel layer of diamond cutting secant are to the holds of diamond particles, using the method for chemical plating in upper sand
The diamond particle surfaces formation layer of metal layer used, the metal level is usually nickel-phosphorus alloy.Electroplated diamond line of cut exists
In continuous flow procedure, diamond particles constantly hit, rubbed, while diamond particles and pipeline enclosure are also constantly produced with the pump housing
Friction, collision, cause the metal level of diamond particle surfaces to damage, come off, so as to reduce the life of electroplated diamond line of cut
Produce efficiency.The metal level that other diamond particle surfaces come off enters in electroplate liquid in tiny metal fillings form, in diamond
In line of cut production process, these tiny metal fillings can be electroplated onto in metal wire base, influence electroplated diamond line of cut
Surface quality, so that production can not be carried out continuously.Therefore, diamond particle surfaces in the production of reduction electroplated diamond line of cut
Metal level damage, improve electroplated diamond line of cut the quality of production be the field urgent problem to be solved.
The content of the invention
In order to overcome above-mentioned technical problem, the utility model provides sand dress on a kind of electroplated diamond line of cut list groove
Put, the device avoids the use of pump in sand device on traditional mother-son groove, reduce the damage of diamond particle surfaces metal level,
Improve the stability and product quality of electroplated diamond line of cut production.
The utility model patent is realized in：Sand device on a kind of electroplated diamond line of cut list groove, it includes upper
Sand launder, division board, guide wheel, nickel anode, power supply, conductive casters, heating tube, thermal detector, aspiration tube.
Upper sand launder bottom is v-shaped structure, and the angle formed between the wall of bottom chevron shaped side is between 60 ° -90 °, to be filled in upper sand launder
It is mixed with the electroplate liquid of diamond abrasive；Guide wheel is 2, and axis horizontal is placed in sand launder, and the stator portion is immersed in electricity
In plating solution；Conductive casters is arranged on above upper sand launder, and its diameter parallel and the axis for being higher than guide wheel；Nickel anode is arranged on upper sand
In groove, nickel anode is partially immersed in electroplate liquid；The negative pole of the power supply connects conductive casters, and positive pole connects nickel anode；Division board it is upper
Half part and horizontal plane, the latter half are parallel with the V-arrangement side wall of upper sand launder, and are deposited between division board lower end and upper sand groove sidewall
In gap, the width in gap is between 5 to 10 millimeters；Division board is immersed in electroplate liquid, and upper sand launder is divided into stirring area and upper
Sand area；The heating tube, thermal detector are arranged on stirring area；The aspiration tube is arranged on stirring area bottom, has in air-blowing bottom of the tube
Two discharge stomatas, often discharge stomata at intervals of 15-30mm, the axis angle of two discharge stomatas is between 30 ° to 120 °, preferably
90 °, outlet bore dia is between 2mm to 5mm；
In the utility model, upper sand launder, guide wheel, division board use corrosion resistant high polymer material；Conductive casters is using gold
Belong to material；Multiple annular grooves are provided with guide wheel, conductive casters, it is preferred that the quantity of the annular groove is 5-10.
In the utility model, compressed air is passed through in aspiration tube, pressure is 0.2 between 0.5MP.
The utility model so works：Metal wire passes through conductive casters, is then wound around the ring on guide wheel and conductive casters
In groove, then the lower metal line immersion electroplate liquid wound between two guide wheels enters next link through conductive casters；Production process
In, metal wire is in continuous running status, and heating tube realizes the heating to electroplate liquid, and thermal detector realizes the temperature of measurement electroplate liquid
Degree；Nickel anode is partially immersed in electroplate liquid, and keeps certain distance with the metal wire being immersed in electroplate liquid；Aspiration tube is passed through
Compressed air, compressed air enters electroplate liquid through venthole and forms bubble, due between the side wall of division board lower end and upper sand launder
Gap width it is smaller, bubble is difficult to pass through, therefore bubble is isolated plate and is blocked in stirring area, the bubbles entrain electroplate liquid and
Diamond particles are up moved, and realize stirring suspension of the diamond particles in electroplate liquid；Electroplate liquid and diamond particles every
From Shang Sha areas are entered above plate, part diamond particles come in contact with the metal wire being immersed in electroplate liquid, collided, heavy in electricity
Under product effect, diamond particles are deposited metal consolidation over the metal lines, sand process in realization；Do not occur electro-deposition effect
Diamond particles are deposited to downwards on the bottom of the V-arrangement side wall of sand launder bottom and division board, then by division board and upper sand
Gap between groove sidewall, which slides, enters stirring area, so far completes a cyclic process.
The utility model has the advantages that：The method stirred using sand device on single groove and using air-blowing, with traditional primary and secondary
Sand mode is compared on groove, it is not necessary to electroplate liquid is got to pilot trench from female groove with pump, it is to avoid diamond particles and the pump housing, diamond
The infringement of friction, collision to diamond particle surfaces ni-p alloy coating between particle and pipeline.This upper sand device can reduce gold
The damage of hard rock particle surface metal level, improves the stability and product quality of electroplated diamond line of cut production.
Brief description of the drawings
Fig. 1：Sand apparatus structure schematic diagram on a kind of electroplated diamond line of cut list groove
Fig. 2：Fig. 1 A-A direction views
Fig. 3：Aspiration tube profile
Label in figure：The upper sand launder 2- division boards 3- guide wheels 4- nickel anodes 5- power supplys 6- conductive casterses 7- metal wires of 1-
8- electroplate liquid liquid level 9- heating tube 10- thermal detectors 11- heaves sand on the 14- stirring areas 15- of pipe 12- venthole 13- gaps
Area 16- sides wall
Embodiment
The utility model is described further to accompanying drawing 3 and example in conjunction with accompanying drawing 1.
Sand device on a kind of electroplated diamond line of cut list groove as shown in Figure 1, it includes upper sand launder 1, division board 2, led
Wheel 3, nickel anode 4, power supply 5, conductive casters 6, heating tube 9, thermal detector 10, heave pipe 11.
The upper bottom of sand launder 1 is v-shaped structure, and the angle formed between bottom chevron shaped side wall 16 is between 60 ° -90 °, in upper sand launder 1
Fill the electroplate liquid for being mixed with diamond abrasive；Guide wheel 3 is 2, and axis horizontal is placed in sand launder 1；Guide wheel 3 is partially immersed in
In electroplate liquid；The conductive casters 6 is arranged on the upper top of sand launder 1, and its diameter parallel and the axis for being higher than guide wheel 3；Nickel anode 4
In upper sand launder 1, nickel anode 4 is partially immersed in electroplate liquid；The negative pole of the power supply 5 connects conductive casters 6, and positive pole connects nickel sun
Pole 4；The top half and horizontal plane of division board 2, the latter half are parallel with the V-arrangement side wall of upper sand launder 1, and under division board 2
There is gap 13 between end and the side wall of upper sand launder 1, the width in gap 13 is between 5 to 10 millimeters；Division board 2 is immersed in electroplate liquid
In, it is stirring area 14 and Shang Sha areas 15 by upper 1 point of sand launder；The heating tube 9, thermal detector 10 are arranged on stirring area 14；The drum
Tracheae 10 be arranged on the bottom of stirring area 14, have two discharge stomatas 12 in the bottom of aspiration tube 11, often discharge stomata 12 at intervals of 15-
30mm, two discharge stomatas 12 axis angle between 30 ° to 120 °, preferably 90 °, the diameter of venthole 12 2mm to 5mm it
Between；
In the present embodiment, upper sand launder 1, guide wheel 3, division board 2 use corrosion resistant high polymer material；Conductive casters 6 is used
Metal material；Multiple annular grooves are provided with guide wheel 3, conductive casters 6, it is preferred that the quantity of the annular groove is 5-10.
In the present embodiment, compressed air is passed through in aspiration tube 11, pressure is 0.2 between 0.5MPa.
The present embodiment so works：Metal wire 7 passes through conductive casters 6, is then wound around on guide wheel 3 and conductive casters 6
In annular groove, then the immersion electroplate liquid of lower metal line 7 wound between two guide wheels 3 enters next link through conductive casters 6, raw
During production, metal wire 7 is in continuous running status, and heating tube 9 realizes the heating to electroplate liquid, and thermal detector 10 realizes measurement electricity
The temperature of plating solution；Nickel anode 4 is partially immersed in electroplate liquid, and keeps certain distance with the metal wire 7 being immersed in electroplate liquid；
Aspiration tube 11 is passed through compressed air, and compressed air enters electroplate liquid through venthole 12 and forms bubble, due to the lower end of division board 2 with
The width of gap 13 between the side wall 16 of upper sand launder 1 is smaller, and bubble is difficult to pass through, therefore bubble is isolated plate 2 and kept off in stirring area 14,
The bubbles entrain electroplate liquid and diamond particles are up moved, and realize stirring suspension of the diamond particles in electroplate liquid；Electricity
Plating solution and diamond particles enter Shang Sha areas 15, part diamond particles and the gold being immersed in electroplate liquid in the top of division board 2
Category line 7 comes in contact, collided, in electro-deposition effect, and diamond particles are deposited metal and are fixedly arranged on metal wire 7, sand in realization
Process；The diamond particles for not occurring electro-deposition effect are deposited to downwards under the V-arrangement side wall and division board of the bottom of sand launder 1
In portion, then slid by the gap 13 between division board 2 and upper sand groove sidewall 16 and enter stirring area 14, so far complete a circulation
Process.
Above-described embodiment, is only the specific case being described in further detail to the technical solution of the utility model, this reality
This is not only defined in new.Every any modification made within the utility model scope of disclosure, equivalent substitution, change
Enter, be all contained within protection domain of the present utility model.
Claims (5)
1. sand device on a kind of electroplated diamond line of cut list groove, including：Upper sand launder, division board, guide wheel, nickel anode, power supply, lead
Electric wheel, heating tube, thermal detector, aspiration tube, it is characterised in that：Upper sand launder bottom is to fill to be mixed with Buddha's warrior attendant in v-shaped structure, upper sand launder
The electroplate liquid of stone mill material；Guide wheel is 2, and axis horizontal is placed in sand launder；Stator portion is immersed in electroplate liquid；Conductive casters
Above upper sand launder, and its diameter parallel and the axis for being higher than guide wheel；Nickel anode is arranged in upper sand launder, and part
It is immersed in electroplate liquid；The negative pole of the power supply connects conductive casters, and positive pole connects nickel anode；The top half of division board is hung down with horizontal plane
Directly, the latter half is parallel with the V-arrangement side wall of upper sand launder, and there is gap between division board lower end and upper sand groove sidewall；Division board soaks
Not in electroplate liquid, upper sand launder is divided into stirring area and Shang Sha areas；The heating tube, thermal detector are arranged on stirring area；The drum
Tracheae is arranged on stirring area bottom, has two discharge stomatas in air-blowing bottom of the tube.
2. sand device on a kind of electroplated diamond line of cut list groove according to claim 1, it is characterised in that：Upper sand launder bottom
The angle formed between the wall of portion V-arrangement side is between 60 ° -90 °.
3. sand device on a kind of electroplated diamond line of cut list groove according to claim 1, it is characterised in that：Under division board
The gap width existed between end and upper sand launder inwall is between 5 to 10 millimeters.
4. sand device on a kind of electroplated diamond line of cut list groove according to claim 1, it is characterised in that：It is described often to arrange
Venthole at intervals of 15-30mm, the axis angle of two discharge stomatas is between 30 ° to 120 °, preferably 90 °, outlet bore dia
Between 2mm to 5mm.
5. sand device on a kind of electroplated diamond line of cut list groove according to claim 1, it is characterised in that：Guide wheel, lead
Electricity wheel is provided with multiple annular grooves on the face of cylinder, it is preferred that the quantity of the annular groove is 5-10.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621380649.1U CN206376024U (en) | 2016-12-16 | 2016-12-16 | Sand device on a kind of electroplated diamond line of cut list groove |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621380649.1U CN206376024U (en) | 2016-12-16 | 2016-12-16 | Sand device on a kind of electroplated diamond line of cut list groove |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206376024U true CN206376024U (en) | 2017-08-04 |
Family
ID=59406813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621380649.1U Expired - Fee Related CN206376024U (en) | 2016-12-16 | 2016-12-16 | Sand device on a kind of electroplated diamond line of cut list groove |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206376024U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108315790A (en) * | 2018-04-13 | 2018-07-24 | 张家港天工机械制造有限公司 | A kind of upper sand trough structure of diamond wire production |
| CN108385143A (en) * | 2018-04-11 | 2018-08-10 | 珠海市跳跃自动化科技有限公司 | A kind of diamond wire production line and production method |
| CN113957502A (en) * | 2021-09-27 | 2022-01-21 | 盐城吉瓦新材料科技有限公司 | Low-cost high-environment-friendly production method of electroplated diamond wire |
-
2016
- 2016-12-16 CN CN201621380649.1U patent/CN206376024U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108385143A (en) * | 2018-04-11 | 2018-08-10 | 珠海市跳跃自动化科技有限公司 | A kind of diamond wire production line and production method |
| CN108315790A (en) * | 2018-04-13 | 2018-07-24 | 张家港天工机械制造有限公司 | A kind of upper sand trough structure of diamond wire production |
| CN113957502A (en) * | 2021-09-27 | 2022-01-21 | 盐城吉瓦新材料科技有限公司 | Low-cost high-environment-friendly production method of electroplated diamond wire |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170804 Termination date: 20171216 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |