CN205258641U - High -efficient production electroplated diamond wire saw's device - Google Patents
High -efficient production electroplated diamond wire saw's device Download PDFInfo
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- CN205258641U CN205258641U CN201521114870.8U CN201521114870U CN205258641U CN 205258641 U CN205258641 U CN 205258641U CN 201521114870 U CN201521114870 U CN 201521114870U CN 205258641 U CN205258641 U CN 205258641U
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- plating solution
- wire saw
- diamond wire
- efficient production
- sand launder
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Abstract
The utility model discloses a high -efficient production electroplated diamond wire saw's device, including plating bath and plating bath circulating device, the plating bath is equipped with in the plating bath, still be provided with nickel board and last sand groove in the plating bath, be provided with electrically conductive wheel at last sand groove's both ends, the nickel board is connected with the power positive pole, electrically conductive wheel is connected with the power negative pole, the outer bottom of going up sand groove is provided with the weight watch -dog, the weight watch -dog sweeps the device intercommunication with the automation that sets up above last sand groove, plating bath circulating device is including the inside female groove of plating bath and the drain pipe of setting in last sand groove top that is provided with heating device, the drain pipe passes through circulating pump and the female groove of plating bath intercommunication, the plating bath passes through back liquid pipe and the female groove of plating bath intercommunication. Through the utility model discloses diamond on the diamond wire saw of preparation is even at the upper and lower surface distribution of metal wire, does not have reunion, the appearance of no obscission, has improved preparation diamond wire saw's quality and production efficiency.
Description
Technical field
The utility model relates to a kind of electroplating diamond wire saw production equipment device that is used for cutting hard material, relates in particular to a kind of device of High-efficient Production electroplating diamond wire saw, belongs to materials processing technology field.
Background technology
At present, the main free abrasive wire saw cutting technique that adopts in the cutting of the hard brittle materials such as crystalline silicon, be limit cutting edge has slurries from abrasive material to steel wire conveying belt, but this method has obvious shortcoming, its cutting efficiency is low, and saw kerf loss is large, and surface roughness and surface precision are difficult to control, the recovery difficulty of slurry, work under bad environment etc.
For solving above-mentioned series of problems, the research of fixed-abrasive wire saw is subject to researcher and more and more pays close attention to, particularly the research of resin bonder wire saw and electroplating diamond wire saw; It is good that the wearability of resin bonder wire saw and heat resistance are not so good as electroplating diamond wire saw; Galvanoplastic are that diamond and metal are co-deposited on steel wire matrix at Steel Wire Surface formation composite deposite; Composite deposite has good oxidation-resistance property, reason is that hard particles is introduced to coating, in the time of high-temperature oxydation, due to the mechanical masking effect of particulate, the actual metal area of coating is reduced, reduced contacting of matrix and extraneous O atom, suppressed the infiltration of O atom to coating inside, thereby the antioxygenic property of coating is improved, slowed down its high-temperature oxydation speed.
The upper sand process of electroplating diamond wire saw is mainly taked two kinds of modes, i.e. suspension method and sand buring method at present; Suspension method is because steel wire is cylinder in the process of preparing diamond fretsaw, and surface all needs adamantine deposition, but diamond fretsaw prepared by suspension method easily causes in Steel Wire Surface sand inhomogeneous, and on upper surface, sand amount is far above lower surface; While preparing diamond fretsaw by sand buring method because steel wire is to pass in diamond, steel wire and diamond produce friction, the coating of first step preplating is consumed by friction, so just make diamond particles and the plating nickel coating of process of thickening below and the adhesion of steel wire matrix reduce, in the time cutting, cause adamantine coming off, in upper sand process, the adamantine density in sand launder is larger on the other hand, so just makes the diamond that starts to be plated on steel wire be split away off by the diamond friction in sand launder.
Utility model content
For solving the deficiencies in the prior art, the purpose of this utility model is to provide a kind of device of High-efficient Production electroplating diamond wire saw, has improved inhomogeneous situation and the caducous problem of diamond of sand in electroplating diamond wire saw upper and lower surface.
In order to realize above-mentioned target, the utility model adopts following technical scheme:
A kind of device of High-efficient Production electroplating diamond wire saw, comprise electroplating bath and plating solution EGR, in described electroplating bath, plating solution is housed, in described electroplating bath, be also provided with nickel plate and upper sand launder, the two ends of sand launder are provided with conductive casters on described, described nickel plate is connected with power anode, described conductive casters is connected with power cathode, the outer bottom of described upper sand launder is provided with weight watch-dog, described weight watch-dog is communicated with the automatic blowout device that is arranged on upper sand launder top, described plating solution EGR comprises that inside is provided with the female groove of plating solution and the drain pipe that is arranged on sand launder top of heater, described drain pipe is communicated with by the female groove of circulating pump and plating solution, described electroplating bath is communicated with by the female groove of liquid back pipe and plating solution.
Further, the lead-in wire terminal of described electroplating bath is provided with into wire carrier, and leading-out terminal is provided with outgoing line guide wheel, facilitates metal wire turnover electroplating bath, and is also provided with overfall in the upper end of described electroplating bath, and described overfall is communicated with the female groove of plating solution; Plating solution is risen to after certain altitude in electroplating bath, can flow out and flow back to the female groove of plating solution from overfall, prevent from leaking.
Further, the inside of described upper sand launder is uniformly distributed and is provided with multiple nickel plates, after described multiple nickel plates are connected in parallel, is connected with power anode.
Further, described conductive casters is provided with two, be connected, and two conductive casterses is separately positioned on the outside at sand launder two ends after two conductive casterses are connected in parallel with the cloudy plate of power supply; In the process of operation, can ensure that the metal wire lower surface of walking around from conductive casters fully contacts with the plating solution in upper sand launder.
Further, described automatic blowout device is provided with multiple, and described multiple automatic blowout devices are uniformly distributed setting above upper sand launder; Can make automatic blowout device purge uniformly upper sand launder; Described drain pipe is provided with multiple, and described multiple drain pipes are uniformly distributed setting above upper sand launder, can make plating solution be sprayed onto uniformly in upper sand launder.
Further, described upper sand launder is triangular prism-shaped.
Further, on the female groove of described plating solution, be provided with pH meter and thermometer, be used for respectively monitoring pH value and the temperature value of plating solution in the female groove of plating solution.
Further, the plating solution in described electroplating bath is watt type plating solution, and described watt type plating solution comprises nickelous sulfate 250 ~ 350g/L, nickel chloride 30 ~ 35g/L, boric acid 35 ~ 40g/L, lauryl sodium sulfate 0.1g/L, Isosorbide-5-Nitrae-butynediols 1.0g/L.
Further, described plating solution is diamantiferous composite plating bath, and diamantiferous particle diameter is 5-40um.
Further, in order better metal wire to be carried out to coating, the pH value of described plating solution is 3.5-5.5, and the temperature of plating solution is 45-70 DEG C.
Usefulness of the present utility model is: combine the technological merit of suspension method and sand buring method, improved inhomogeneous situation and the caducous problem of diamond of sand in electroplating diamond wire saw upper and lower surface; Diamond on the diamond fretsaw of preparing by the utility model is evenly distributed in the upper and lower surface of metal wire, without reuniting, occurring without obscission, has improved quality and the production efficiency of preparing diamond fretsaw.
Brief description of the drawings
Fig. 1 is the utility model overall structure schematic diagram;
The implication of main Reference numeral in figure: 1-metal wire; 2-incoming wire guide wheel; 3-outgoing line guide wheel; 4-conductive casters; 5-drain pipe; 6-blow device; 7-upper sand launder; 8-weight watch-dog; 9-nickel plate; 10-liquid back pipe; 11-electroplating bath; The female groove of 12-plating solution; 13-circulating pump; 14-pH meter; 15-thermometer; 16-heater.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is done to concrete introduction.
Fig. 1 is the utility model overall structure schematic diagram;
As shown in Figure 1: the present embodiment is a kind of device of High-efficient Production electroplating diamond wire saw, comprise electroplating bath 11 and plating solution EGR, in electroplating bath 11, plating solution is housed, in electroplating bath 11, be also provided with sand launder 7 on nickel plate 9 and triangular prism-shaped, be provided with conductive casters 4 at the two ends of upper sand launder 7, nickel plate 9 is connected with power anode, conductive casters 4 is connected with power cathode, the outer bottom of upper sand launder 7 is provided with weight watch-dog 8, weight watch-dog 8 is communicated with the automatic blowout device 6 that is arranged on upper sand launder 7 tops, plating solution EGR comprises that inside is provided with the female groove 12 of plating solution and the drain pipe 5 that is arranged on sand launder 7 tops of heater 16, drain pipe 5 is communicated with by the female groove 12 of circulating pump 13 and plating solution, electroplating bath 7 is communicated with by the female groove 12 of liquid back pipe 10 and plating solution, on the female groove 12 of plating solution, be provided with pH meter 14 and thermometer 15, be used for respectively monitoring pH value and the temperature value of plating solution in the female groove 12 of plating solution.
The present embodiment is provided with into wire carrier 2 at the lead-in wire terminal of electroplating bath 11, and leading-out terminal is provided with outgoing line guide wheel 3, facilitates metal wire 1 to pass in and out electroplating bath 11, and is also provided with overfall in the upper end of electroplating bath 11, and overfall is communicated with the female groove 12 of plating solution; Plating solution is risen to after certain altitude in electroplating bath 11, can flow out and flow back to the female groove 12 of plating solution from overfall, prevent from leaking; Meanwhile, the present embodiment is uniformly distributed to be provided with after 9, three nickel plates 9 of three nickel plates are connected in parallel in the inside of upper sand launder 7 and is connected with power anode, certainly, also can be arranged in parallel as required multiple nickel plates 9; And conductive casters 4 is provided with two in the present embodiment, after two conductive casterses 4 are connected in parallel, be connected with the cloudy plate of power supply, and two conductive casterses 4 are separately positioned on the outside at sand launder 7 two ends; In the process of operation, can ensure that metal wire 1 lower surface of walking around from conductive casters 4 fully contacts with the plating solution in upper sand launder 7.
For automatic blowout device 6 is purged uniformly to upper sand launder 7, the present embodiment is uniformly distributed and is provided with multiple automatic blowout devices 6 above upper sand launder 7; And for plating solution is sprayed onto in upper sand launder 7 uniformly, the present embodiment is uniformly distributed multiple drain pipes 5 is set above upper sand launder 7.
Plating solution in the present embodiment electroplating bath 11 is watt type plating solution, and watt type plating solution comprises nickelous sulfate 250g/L, nickel chloride 30g/L, boric acid 35g/L, lauryl sodium sulfate 0.1g/L, Isosorbide-5-Nitrae-butynediols 1.0g/L; And, nickelous sulfate wherein can also be increased to 250 ~ 350g/L, nickel chloride are increased to 30 ~ 35g/L, boric acid is increased to 35 ~ 40g/L; And this plating solution is to contain adamantine composite plating bath, and diamantiferous particle diameter is 5-40um; And in order better metal wire to be electroplated, the pH value of the present embodiment plating solution is between 3.5-5.5, the temperature of plating solution is between 45-70 DEG C.
Metal wire 1 is drawn in electroplating bath 11 through entering wire carrier 2 places, and the conductive casters 4 at sand launder 7 two ends in process, moved away in sand launder 7 on the triangular prism-shaped from the inner plating solution of electroplating bath 11, then be drawn out from outgoing line guide wheel 3; Be uniformly distributed three nickel anode nickel plates, the 9 use wire parallel connections of setting below upper sand launder 7 after and the anode of power supply join, after two conductive casterses 4 are connected in parallel, be connected with the cloudy plate of power supply; Being arranged on the weight watch-dog 8 that sand launder 7 outer bottoms are used for monitoring sand launder 7 weight is connected with multiple automatic blowout devices 6, in the time that the weight of the upper sand launder 7 of weight watch-dog 8 monitoring reaches setting value, just can open blow device 6 purges unnecessary diamond in upper sand launder 7 to plating solution and goes, so reciprocation cycle; The female groove of plating solution heats to plating solution with heater 16, plating solution is delivered to multiple drain pipes 5 with circulating pump 13, plating solution is evenly sprayed in upper sand launder 7 by multiple drain pipes 5, plating solution in electroplating bath 11 flows back to the female groove 12 of plating solution through liquid back pipe 10, simultaneously, thermometer 15 carries out temperature survey monitoring to the plating solution in the female groove 12 of plating solution, and PH meter is measured monitoring to the pH value of plating solution in the female groove of plating solution.
The utility model combines the technological merit of suspension method and sand buring method, has improved inhomogeneous situation and the caducous problem of diamond of sand in electroplating diamond wire saw upper and lower surface; Diamond on the diamond fretsaw of preparing by the utility model is evenly distributed in the upper and lower surface of steel wire, without reuniting, occurring without obscission, has improved quality and the production efficiency of preparing diamond fretsaw.
More than show and described general principle of the present utility model, principal character and advantage; the technical staff of the industry should understand; above-described embodiment does not limit the utility model in any form; all employings are equal to replaces or technical scheme that the mode of equivalent transformation obtains, all drops in protection domain of the present utility model.
Claims (10)
1. the device of a High-efficient Production electroplating diamond wire saw, it is characterized in that, comprise electroplating bath and plating solution EGR, in described electroplating bath, plating solution is housed, in described electroplating bath, be also provided with nickel plate and upper sand launder, the two ends of sand launder are provided with conductive casters on described, described nickel plate is connected with power anode, described conductive casters is connected with power cathode, the outer bottom of described upper sand launder is provided with weight watch-dog, described weight watch-dog is communicated with the automatic blowout device that is arranged on upper sand launder top, described plating solution EGR comprises that inside is provided with the female groove of plating solution and the drain pipe that is arranged on sand launder top of heater, described drain pipe is communicated with by the female groove of circulating pump and plating solution, described electroplating bath is communicated with by the female groove of liquid back pipe and plating solution.
2. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, it is characterized in that, the lead-in wire terminal of described electroplating bath is provided with into wire carrier, leading-out terminal is provided with outgoing line guide wheel, and the upper end at described electroplating bath is also provided with overfall, described overfall is communicated with the female groove of plating solution.
3. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, is characterized in that, the inside of described upper sand launder is uniformly distributed and is provided with multiple nickel plates, after described multiple nickel plates are connected in parallel, is connected with power anode.
4. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, it is characterized in that, described conductive casters is provided with two, be connected, and two conductive casterses is separately positioned on the outside at sand launder two ends after two conductive casterses are connected in parallel with the cloudy plate of power supply.
5. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, is characterized in that, described automatic blowout device is provided with multiple, and described multiple automatic blowout devices are uniformly distributed setting above upper sand launder; Described drain pipe is provided with multiple, and described multiple drain pipes are uniformly distributed setting above upper sand launder.
6. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, is characterized in that, described upper sand launder is triangular prism-shaped.
7. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, is characterized in that, on the female groove of described plating solution, is provided with pH meter and thermometer.
8. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 1, is characterized in that, the plating solution in described electroplating bath is watt type plating solution.
9. according to the device of a kind of High-efficient Production electroplating diamond wire saw described in claim 1 or 8, it is characterized in that, described plating solution is diamantiferous composite plating bath, and diamantiferous particle diameter is 5-40um.
10. the device of a kind of High-efficient Production electroplating diamond wire saw according to claim 9, is characterized in that, the pH value of described plating solution is 3.5-5.5, and the temperature of plating solution is 45-70 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521114870.8U CN205258641U (en) | 2015-12-30 | 2015-12-30 | High -efficient production electroplated diamond wire saw's device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201521114870.8U CN205258641U (en) | 2015-12-30 | 2015-12-30 | High -efficient production electroplated diamond wire saw's device |
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| CN205258641U true CN205258641U (en) | 2016-05-25 |
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| CN201521114870.8U Active CN205258641U (en) | 2015-12-30 | 2015-12-30 | High -efficient production electroplated diamond wire saw's device |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245098A (en) * | 2016-08-15 | 2016-12-21 | 江苏兴达钢帘线股份有限公司 | A kind of device producing electroplating diamond wire saw |
| CN106283163A (en) * | 2016-10-24 | 2017-01-04 | 张家口原轼新型材料有限公司 | Produce upper sand launder and the using method thereof of composite plating diamond wire |
| CN106939434A (en) * | 2017-04-17 | 2017-07-11 | 安徽卡尔森新材料科技有限公司 | Sand device on golden steel wire |
| CN108179449A (en) * | 2018-02-11 | 2018-06-19 | 江苏亿荣新材料科技有限公司 | A kind of composite plating bath without mixing and its application method |
| CN108875143A (en) * | 2018-05-25 | 2018-11-23 | 大连交通大学 | A kind of design method of Ni-P bath system |
| CN109371452A (en) * | 2018-12-17 | 2019-02-22 | 山东大学 | A kind of uniform sand device of electroplating diamond wire saw |
| CN109540787A (en) * | 2018-11-26 | 2019-03-29 | 杨凌美畅新材料股份有限公司 | The reliability checking method of binding force between a kind of nickel aminosulfonic bath coating |
| CN109580634A (en) * | 2018-12-03 | 2019-04-05 | 高佳太阳能股份有限公司 | A kind of confirmation method that diamond wire surface diamond is reunited |
| CN109989096A (en) * | 2019-03-22 | 2019-07-09 | 广州明毅电子机械有限公司 | A kind of plating primary and secondary slot device |
| CN112575363A (en) * | 2020-11-06 | 2021-03-30 | 仓谷医疗科技(浙江)有限公司 | Diamond lathe needle electroplating device with good electroplating effect and electroplating process thereof |
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2015
- 2015-12-30 CN CN201521114870.8U patent/CN205258641U/en active Active
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106245098A (en) * | 2016-08-15 | 2016-12-21 | 江苏兴达钢帘线股份有限公司 | A kind of device producing electroplating diamond wire saw |
| CN106283163A (en) * | 2016-10-24 | 2017-01-04 | 张家口原轼新型材料有限公司 | Produce upper sand launder and the using method thereof of composite plating diamond wire |
| CN106283163B (en) * | 2016-10-24 | 2019-01-01 | 张家口原轼新型材料有限公司 | Produce the upper sand launder and its application method of composite plating diamond wire |
| CN106939434B (en) * | 2017-04-17 | 2019-01-01 | 安徽卡尔森新材料科技有限公司 | Golden steel wire sand device |
| CN106939434A (en) * | 2017-04-17 | 2017-07-11 | 安徽卡尔森新材料科技有限公司 | Sand device on golden steel wire |
| CN108179449A (en) * | 2018-02-11 | 2018-06-19 | 江苏亿荣新材料科技有限公司 | A kind of composite plating bath without mixing and its application method |
| CN108875143A (en) * | 2018-05-25 | 2018-11-23 | 大连交通大学 | A kind of design method of Ni-P bath system |
| CN108875143B (en) * | 2018-05-25 | 2022-02-22 | 大连交通大学 | Design method of chemical composite plating tank system |
| CN109540787A (en) * | 2018-11-26 | 2019-03-29 | 杨凌美畅新材料股份有限公司 | The reliability checking method of binding force between a kind of nickel aminosulfonic bath coating |
| CN109580634A (en) * | 2018-12-03 | 2019-04-05 | 高佳太阳能股份有限公司 | A kind of confirmation method that diamond wire surface diamond is reunited |
| CN109371452A (en) * | 2018-12-17 | 2019-02-22 | 山东大学 | A kind of uniform sand device of electroplating diamond wire saw |
| CN109989096A (en) * | 2019-03-22 | 2019-07-09 | 广州明毅电子机械有限公司 | A kind of plating primary and secondary slot device |
| CN112575363A (en) * | 2020-11-06 | 2021-03-30 | 仓谷医疗科技(浙江)有限公司 | Diamond lathe needle electroplating device with good electroplating effect and electroplating process thereof |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Taizhou Xingda special wire rope Co.,Ltd. Assignor: JIANGSU XINGDA STEEL CORD Co.,Ltd. Contract record no.: X2021320000017 Denomination of utility model: An efficient device for producing electroplated diamond wire saw Granted publication date: 20160525 License type: Common License Record date: 20210129 |
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| EE01 | Entry into force of recordation of patent licensing contract |