CN105002462A - Rose gold tableware coating method - Google Patents
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- CN105002462A CN105002462A CN201510357665.2A CN201510357665A CN105002462A CN 105002462 A CN105002462 A CN 105002462A CN 201510357665 A CN201510357665 A CN 201510357665A CN 105002462 A CN105002462 A CN 105002462A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/60—Efficient propulsion technologies, e.g. for aircraft
Abstract
The invention relates to a rose gold tableware coating method suitable for plastic tableware. A closed sputtering chamber and a workpiece rack for fixing the tableware are included, and pole targets are arranged in the sputtering chamber and comprise a titanium target and a zirconium target. The method comprises the specific coating steps that 1, the tableware is placed on the workpiece rack in the sputtering chamber, the sputtering chamber is closed, and closed sputtering space is formed; 2, forvacuum is carried out, wherein air exhaust is carried out on the closed sputtering chamber through an exhaust pump, so that the vacuum degree in the sputtering chamber is 2 Pa-3Pa. An alloy film of a certain ratio is manufactured under ultrahigh vacuum environment, a highlight and colorful rose gold film is obtained through precise ratio control over multiple components, finally a proper amount of gas is input to manufacture an oxidization layer for protection, the film forming color is bright, and the film has the beneficial effects of being high in hardness, high in adhesive force, not prone to falling off and the like.
Description
Technical field
The present invention relates to coating process, be specifically related to a kind of rose gold tableware film coating method being applicable to plastic tableware.
Background technology
Common tableware plated film, pole target material is generally single metal or alloy.After permanent use, there is following shortcoming: film hardness is not enough, easily occurs cut during use; Easily come off; Rete color is dim.Color is single, can not meet client's diversified demand.For the problems referred to above, the technician of our unit is studied, independent research rose gold ion sputtering, multiple coating films mode is tested in R&D process, such as: pole target target is pure metal, alloy or mixture, and the gas passed into is reactant gases, or Ar adds a part of reactant gases; And for example target target in pole is compound, and in pure argon atmosphere, sputtering produces and decomposes, and making to lack one or more target compositions in film, needing postreaction gas with the composition of recovering damage when sputtering.After research and testing, finally obtain that to have film forming color beautiful, film hardness is high, the plated film mode of the features such as strong adhesion difficult drop-off.
Summary of the invention
The present invention is not enough mainly for existing plastic tableware film hardness, caducous shortcoming; invent a kind of rose gold tableware film coating method; the method needs to obtain ultralow vacuum tightness by auxiliary the bleeding of special low temperature pump; the alloy film of certain proportioning is prepared under ultra-high vacuum environment; by the accurate burden control to multiple components; obtain Gao Guang, rose gold rete beautiful in colour; finally pass into appropriate reactant gases and prepare zone of oxidation protected; its film forming color is beautiful; it is high that rete has hardness; strong adhesion, the features such as difficult drop-off.
Above-mentioned technical problem of the present invention is implemented by the following technical programs: a kind of rose gold tableware film coating method, comprise closed sputtering chamber, be provided with pole target in sputtering chamber, and for the work rest of fixing tableware, described pole target comprises a titanium target and a zirconium target.
Concrete plating steps is as follows:
Step one: be placed on by tableware in the movements and postures of actors in sputtering chamber, closes sputtering chamber, forms the sputtering space closed.
Step 2: forvacuum; Utilize off-gas pump to bleed to the sputtering chamber closed, make the vacuum tightness in sputtering chamber reach 2 ~ 3Pa.
Step 3: aura cleans; Utilize off-gas pump to carry out second time to the sputtering chamber closed to bleed, the vacuum tightness in sputtering chamber is made to reach 0.1 ~ 0.3Pa, under low vacuum environment, to the energising of titanium target, apply the high pressure of 1000V to target surface, remaining positive ion then in vacuum rarefied gas accelerates in the electric field, produce enough kinetic energy bombarding cathodes, produce secondary electron, produce more charged particle through shower process, charged particle oppositely bombards tableware surface, completes the cleaning to tableware surface greasy dirt, dust.
Above-mentioned aura cleaning is the gas discharge phenomenon in low-pressure gas.By applying about 1000V high pressure to the target surface under low vacuum environment, remaining positive ion in vacuum rarefied gas accelerates (gas itself has a small amount of spontaneous ionization) in the electric field, there are enough kinetic energy bombarding cathodes, produce secondary electron, more charged particle is produced through shower process, reverse bombardment workpiece surface, completes the cleaning to workpiece surface greasy dirt, dust.Control as time, in 180-200 second, to obtain better effect as wanted and get time extension to 300 seconds or longer.
Step 4: essence vacuumizes; Utilize off-gas pump to carry out third time to the sputtering chamber closed to bleed, make the vacuum tightness in sputtering chamber reach 0.0001 ~ 0.0002 Pa.
Step 5: Ion Cleaning; Under 0.0001 ~ 0.0002 Pa high vacuum environment, in sputtering chamber, be filled with argon gas, simultaneously, to the energising of titanium target, apply the high pressure of 5000V to target surface, then argon gas is ionized as argon ion, high-speed motion under high-voltage electric field effect, bombardment tableware surface, carries out decontamination to tableware surface further and cleans.
Above-mentioned Ion Cleaning, under high vacuum environment, argon gas is filled with in sputtering chamber, and 5000V high pressure is applied to target body, argon gas is ionized as argon ion, high-speed motion under high-voltage electric field effect, bombardment workpiece surface, argon gas itself is rare gas element, and the argon gas discord workpiece surface of plasma body reacts, but by ion bombardment, workpiece surface is cleaned.Its advantage is that itself chemical reaction does not occur, and clean surface can not leave any oxide compound, and can keep the pure property of the chemistry of cleaned material, plasma clean can not produce affected layer on surface, and surface quality is guaranteed; Owing to being carry out in a vacuum, free from environmental pollution, ensure that clean surface is not secondary polluted.
Step 6: sputtering is coated with rose gold, first in sputtering chamber, be filled with nitrogen and argon gas, the volume ratio of nitrogen and argon gas is 2:3, the vacuum tightness in sputtering chamber is made to reach 0.0004 ~ 0.0006 Pa, give the energising of titanium target again, the high pressure of 1000V is applied to titanium target, titanium target is started working, argon gas is ionized as Ar ion, Ar ion accelerates to fly to cathode target under electric field action, and with high-energy bombardment target surface, target is sputtered, in sputtering particle, titanium atom produces combination reaction and forms titanium nitride and be deposited on tableware surface and form golden titanium nitride membrane in moving process with nitrogen, the plated film time is 18 ~ 23 minutes.
Step 7: be coated with protective membrane; Stop being energized to titanium target; give the energising of zirconium target simultaneously; the high pressure of 1000V is applied to zirconium target; and; oxygen and argon gas is filled with in sputtering chamber; oxygen: the volume ratio of argon gas is 1:4; zirconium target is started working, and argon gas is ionized as Ar ion, and Ar ion accelerates to fly to cathode target under electric field action; and with high-energy bombardment target surface; target is sputtered, and in sputtering particle, zirconium atom produces combination reaction and forms zirconium white and be deposited on tableware surface in moving process with oxygen; form zirconium white protective membrane, the plated film time be 2 ~ 4 for minute.
As preferably, described titanium target and zirconium target are high purity metal, and purity requirement is more than 99.99%.
As preferably, described titanium target and zirconium target vertically, be set up in parallel, at a distance of 50 centimetres.
As preferably, described pole target rotational velocity is 20 rpms, and work rest also revolves round the sun around pole target while carrying out rotation, and rotational velocity and revolution speed are 60 ~ 70 rpms.Dynamic pole target is conducive to the utilization ratio improving target, and dynamic pole target, in conjunction with rotational workpieces frame, can ensure the uniformity coefficient of plated film.
As preferably, the first time in described forvacuum step bleeds, second time in aura cleaning step is bled, and all adopts diffusion pump to bleed to sputtering chamber.
As preferably, the third time in described smart vacuum step bleeds, and adopts special low temperature pump to bleed to sputtering chamber.
As preferably, described aura scavenging period controls at 180 ~ 300 seconds, obtains better effect get time extension as wanted.
In sum, the present invention compared with prior art tool have the following advantages:
Film coating method provided by the invention, its film forming color is beautiful, and it is high that rete has hardness, strong adhesion, the advantages such as difficult drop-off; The present invention adds layer oxide film outside metallic diaphragm, plays the effect of protection metallic membrane, still can manage the surface smoothing light of tableware after life-time service; The present invention is in conjunction with aura cleaning and Ion Cleaning, ensure that the sanitation and hygiene of tableware: clean surface can not leave any oxide compound, can keep the pure property of the chemistry of cleaned material, plasma clean can not produce affected layer on surface, and surface quality is guaranteed; Owing to being carry out in a vacuum, free from environmental pollution, ensure that clean surface is not secondary polluted.
Embodiment
Below in conjunction with embodiment, the present invention is further described.
Embodiment 1:
A kind of rose gold tableware film coating method, comprises closed sputtering chamber, is provided with pole target in sputtering chamber, and for the work rest of fixing tableware, described pole target comprises a titanium target and a zirconium target; Titanium target and zirconium target are high purity metal, and purity requirement is more than 99.99%, and titanium target and zirconium target vertically, the central position be disposed in parallel in sputtering chamber, at a distance of 50 centimetres.
Concrete plating steps is as follows:
Step one: be placed on by tableware in the movements and postures of actors in sputtering chamber, closes sputtering chamber, forms the sputtering space closed;
Step 2: forvacuum; Utilize diffusion pump to bleed to the sputtering chamber closed, make the vacuum tightness in sputtering chamber reach 3Pa;
Step 3: aura cleans; Utilize diffusion pump to carry out second time to the sputtering chamber closed to bleed, the vacuum tightness in sputtering chamber is made to reach 0.3Pa, under low vacuum environment, to the energising of titanium target, apply the high pressure of 1000V to target surface, remaining positive ion then in vacuum rarefied gas accelerates in the electric field, produce enough kinetic energy bombarding cathodes, produce secondary electron, produce more charged particle through shower process, charged particle oppositely bombards tableware surface, completes the cleaning to tableware surface greasy dirt, dust; Aura scavenging period controls at 300 seconds, and obtain better effect can proper extension;
Step 4: essence vacuumizes; Adopt special low temperature pump to carry out third time to the sputtering chamber closed to bleed, make the vacuum tightness in sputtering chamber reach 0.0001Pa;
Step 5: Ion Cleaning; Under 0.0001Pa high vacuum environment, in sputtering chamber, be filled with argon gas, simultaneously, to the energising of titanium target, apply the high pressure of 5000V to target surface, then argon gas is ionized as argon ion, high-speed motion under high-voltage electric field effect, bombardment tableware surface, carries out decontamination to tableware surface further and cleans;
Step 6: sputtering is coated with rose gold; First in sputtering chamber, be filled with nitrogen and argon gas, the volume ratio of nitrogen and argon gas is 2:3, the vacuum tightness in sputtering chamber is made to reach 0.0005 Pa, give the energising of titanium target again, the high pressure of 1000V is applied to titanium target, titanium target is started working, argon gas is ionized as Ar ion, Ar ion accelerates to fly to cathode target under electric field action, and with high-energy bombardment target surface, target is sputtered, in sputtering particle, titanium atom produces combination reaction and forms titanium nitride and be deposited on tableware surface and form golden titanium nitride membrane in moving process with nitrogen, the plated film time is 20 minutes;
Step 7: be coated with protective membrane; Stop being energized to titanium target; give the energising of zirconium target simultaneously; the high pressure of 1000V is applied to zirconium target; and; the gas be filled with in sputtering chamber changes oxygen and argon gas into; oxygen: the volume ratio of argon gas is 1:4; zirconium target is started working, and argon gas is ionized as Ar ion, and Ar ion accelerates to fly to cathode target under electric field action; and with high-energy bombardment target surface; target is sputtered, and in sputtering particle, zirconium atom produces combination reaction and forms zirconium white and be deposited on tableware surface in moving process with oxygen; form zirconium white protective membrane, the plated film time be 3 for minute.
In coating process, pole target rotational velocity is 20 rpms, and work rest also revolves round the sun around pole target while carrying out rotation, and rotational velocity and revolution speed are 60 ~ 70 rpms.
Embodiment 2:
Plating steps is as follows:
Step one: be placed on by tableware in the movements and postures of actors in sputtering chamber, closes sputtering chamber, forms the sputtering space closed;
Step 2: forvacuum; Utilize diffusion pump to bleed to the sputtering chamber closed, make the vacuum tightness in sputtering chamber reach 2Pa;
Step 3: aura cleans; Utilize diffusion pump to carry out second time to the sputtering chamber closed to bleed, the vacuum tightness in sputtering chamber is made to reach 0.1Pa, under low vacuum environment, to the energising of titanium target, apply the high pressure of 1000V to target surface, remaining positive ion then in vacuum rarefied gas accelerates in the electric field, produce enough kinetic energy bombarding cathodes, produce secondary electron, produce more charged particle through shower process, charged particle oppositely bombards tableware surface, completes the cleaning to tableware surface greasy dirt, dust; Aura scavenging period controls at 180 seconds, and obtain better effect can proper extension;
Step 4: essence vacuumizes; Adopt special low temperature pump to carry out third time to the sputtering chamber closed to bleed, make the vacuum tightness in sputtering chamber reach 0.0002Pa;
Step 5: Ion Cleaning; Under 0.0002Pa high vacuum environment, in sputtering chamber, be filled with argon gas, simultaneously, to the energising of titanium target, apply the high pressure of 5000V to target surface, then argon gas is ionized as argon ion, high-speed motion under high-voltage electric field effect, bombardment tableware surface, carries out decontamination to tableware surface further and cleans;
Step 6: sputtering is coated with rose gold; First in sputtering chamber, be filled with nitrogen and argon gas, the volume ratio of nitrogen and argon gas is 2:3, the vacuum tightness in sputtering chamber is made to reach 0.0006 Pa, give the energising of titanium target again, the high pressure of 1000V is applied to titanium target, titanium target is started working, argon gas is ionized as Ar ion, Ar ion accelerates to fly to cathode target under electric field action, and with high-energy bombardment target surface, target is sputtered, in sputtering particle, titanium atom produces combination reaction and forms titanium nitride and be deposited on tableware surface and form golden titanium nitride membrane in moving process with nitrogen, the plated film time is 23 minutes;
Step 7: be coated with protective membrane; Stop being energized to titanium target; give the energising of zirconium target simultaneously; the high pressure of 1000V is applied to zirconium target; and; the gas be filled with in sputtering chamber changes oxygen and argon gas into; oxygen: the volume ratio of argon gas is 1:4; zirconium target is started working, and argon gas is ionized as Ar ion, and Ar ion accelerates to fly to cathode target under electric field action; and with high-energy bombardment target surface; target is sputtered, and in sputtering particle, zirconium atom produces combination reaction and forms zirconium white and be deposited on tableware surface in moving process with oxygen; form zirconium white protective membrane, the plated film time be 6 for minute.
In coating process, pole target rotational velocity is 20 rpms, and work rest also revolves round the sun around pole target while carrying out rotation, and rotational velocity and revolution speed are 60 ~ 70 rpms.
Embodiment 3:
Plating steps is as follows:
Step one: be placed on by tableware in the movements and postures of actors in sputtering chamber, closes sputtering chamber, forms the sputtering space closed;
Step 2: forvacuum; Utilize diffusion pump to bleed to the sputtering chamber closed, make the vacuum tightness in sputtering chamber reach 2.5Pa;
Step 3: aura cleans; Utilize diffusion pump to carry out second time to the sputtering chamber closed to bleed, the vacuum tightness in sputtering chamber is made to reach 0.2Pa, under low vacuum environment, to the energising of titanium target, apply the high pressure of 1000V to target surface, remaining positive ion then in vacuum rarefied gas accelerates in the electric field, produce enough kinetic energy bombarding cathodes, produce secondary electron, produce more charged particle through shower process, charged particle oppositely bombards tableware surface, completes the cleaning to tableware surface greasy dirt, dust; Aura scavenging period controls at 200 seconds, and obtain better effect can proper extension;
Step 4: essence vacuumizes; Adopt special low temperature pump to carry out third time to the sputtering chamber closed to bleed, make the vacuum tightness in sputtering chamber reach 0.00015Pa;
Step 5: Ion Cleaning; Under 0.00015Pa high vacuum environment, in sputtering chamber, be filled with argon gas, simultaneously, to the energising of titanium target, apply the high pressure of 5000V to target surface, then argon gas is ionized as argon ion, high-speed motion under high-voltage electric field effect, bombardment tableware surface, carries out decontamination to tableware surface further and cleans;
Step 6: sputtering is coated with rose gold; First in sputtering chamber, be filled with nitrogen and argon gas, the volume ratio of nitrogen and argon gas is 2:3, the vacuum tightness in sputtering chamber is made to reach 0.0004 Pa, give the energising of titanium target again, the high pressure of 1000V is applied to titanium target, titanium target is started working, argon gas is ionized as Ar ion, Ar ion accelerates to fly to cathode target under electric field action, and with high-energy bombardment target surface, target is sputtered, in sputtering particle, titanium atom produces combination reaction and forms titanium nitride and be deposited on tableware surface and form golden titanium nitride membrane in moving process with nitrogen, the plated film time is 18 minutes;
Step 7: be coated with protective membrane; Stop being energized to titanium target; give the energising of zirconium target simultaneously; the high pressure of 1000V is applied to zirconium target; and; the gas be filled with in sputtering chamber changes oxygen and argon gas into; oxygen: the volume ratio of argon gas is 1:4; zirconium target is started working, and argon gas is ionized as Ar ion, and Ar ion accelerates to fly to cathode target under electric field action; and with high-energy bombardment target surface; target is sputtered, and in sputtering particle, zirconium atom produces combination reaction and forms zirconium white and be deposited on tableware surface in moving process with oxygen; form zirconium white protective membrane, the plated film time be 4 for minute.
In coating process, pole target rotational velocity is 20 rpms, and work rest also revolves round the sun around pole target while carrying out rotation, and rotational velocity and revolution speed are 60 ~ 70 rpms.
Specific embodiment described in literary composition is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (7)
1. a rose gold tableware film coating method, comprises closed sputtering chamber, is provided with pole target in sputtering chamber, and for the work rest of fixing tableware, described pole target comprises a titanium target and a zirconium target;
Concrete plating steps is as follows:
Step one: be placed on by tableware in the movements and postures of actors in sputtering chamber, closes sputtering chamber, forms the sputtering space closed;
Step 2: forvacuum; Utilize off-gas pump to bleed to the sputtering chamber closed, make the vacuum tightness in sputtering chamber reach 2 ~ 3Pa;
Step 3: aura cleans; Utilize off-gas pump to carry out second time to the sputtering chamber closed to bleed, the vacuum tightness in sputtering chamber is made to reach 0.1 ~ 0.3Pa, under low vacuum environment, to the energising of titanium target, apply the high pressure of 1000V to target surface, remaining positive ion then in vacuum rarefied gas accelerates in the electric field, produce enough kinetic energy bombarding cathodes, produce secondary electron, produce more charged particle through shower process, charged particle oppositely bombards tableware surface, completes the cleaning to tableware surface greasy dirt, dust;
Step 4: essence vacuumizes; Utilize off-gas pump to carry out third time to the sputtering chamber closed to bleed, make the vacuum tightness in sputtering chamber reach 0.0001 ~ 0.0002 Pa;
Step 5: Ion Cleaning; Under 0.0001 ~ 0.0002 Pa high vacuum environment, in sputtering chamber, be filled with argon gas, simultaneously, to the energising of titanium target, apply the high pressure of 5000V to target surface, then argon gas is ionized as argon ion, high-speed motion under high-voltage electric field effect, bombardment tableware surface, carries out decontamination to tableware surface further and cleans;
Step 6: sputtering is coated with rose gold, first in sputtering chamber, be filled with nitrogen and argon gas, the volume ratio of nitrogen and argon gas is 2:3, the vacuum tightness in sputtering chamber is made to reach 0.0004 ~ 0.0006 Pa, give the energising of titanium target again, the high pressure of 1000V is applied to titanium target, titanium target is started working, argon gas is ionized as Ar ion, Ar ion accelerates to fly to cathode target under electric field action, and with high-energy bombardment target surface, target is sputtered, in sputtering particle, titanium atom produces combination reaction and forms titanium nitride and be deposited on tableware surface and form golden titanium nitride membrane in moving process with nitrogen, the plated film time is 18 ~ 23 minutes,
Step 7: be coated with protective membrane; Stop being energized to titanium target; give the energising of zirconium target simultaneously; the high pressure of 1000V is applied to zirconium target; and; oxygen and argon gas is filled with in sputtering chamber; oxygen: the volume ratio of argon gas is 1:4; zirconium target is started working, and argon gas is ionized as Ar ion, and Ar ion accelerates to fly to cathode target under electric field action; and with high-energy bombardment target surface; target is sputtered, and in sputtering particle, zirconium atom produces combination reaction and forms zirconium white and be deposited on tableware surface in moving process with oxygen; form zirconium white protective membrane, the plated film time be 2 ~ 4 for minute.
2. rose gold tableware film coating method according to claim 1, is characterized in that, described titanium target and zirconium target are high purity metal, and purity requirement is more than 99.99%.
3. rose gold tableware film coating method according to claim 2, is characterized in that, described titanium target and zirconium target vertically, be set up in parallel, at a distance of 50 centimetres.
4. the rose gold tableware film coating method according to claim 1 or 3, it is characterized in that, described pole target rotational velocity is 20 rpms, and work rest also revolves round the sun around pole target while carrying out rotation, and rotational velocity and revolution speed are 60 ~ 70 rpms.
5. rose gold tableware film coating method according to claim 1, is characterized in that, the first time in described forvacuum step bleeds, second time in aura cleaning step is bled, and all adopts diffusion pump to bleed to sputtering chamber.
6. rose gold tableware film coating method according to claim 1 or 5, it is characterized in that, the third time in described smart vacuum step bleeds, and adopts special low temperature pump to bleed to sputtering chamber.
7. rose gold tableware film coating method according to claim 1, is characterized in that, described aura scavenging period controlled at 180 ~ 300 seconds.
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| CN106637095A (en) * | 2016-12-27 | 2017-05-10 | 德清崎辉机械科技有限公司 | Vacuum colorful coating technology |
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| CN110396672A (en) * | 2019-09-06 | 2019-11-01 | 深圳市长兴荣五金制品有限公司 | A kind of ion sputtering film coating method and device for realizing gradient color |
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Application publication date: 20151028 |