CN104999840A - Method for making anhydrous decal paper and method for producing anhydrous decal product through anhydrous decal paper - Google Patents
Method for making anhydrous decal paper and method for producing anhydrous decal product through anhydrous decal paper Download PDFInfo
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- CN104999840A CN104999840A CN201510322680.3A CN201510322680A CN104999840A CN 104999840 A CN104999840 A CN 104999840A CN 201510322680 A CN201510322680 A CN 201510322680A CN 104999840 A CN104999840 A CN 104999840A
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Abstract
The invention discloses a method for making anhydrous decal paper and a method for producing an anhydrous decal product through the anhydrous decal paper. The method for making the anhydrous decal paper is characterized by including the following production steps: 1, making special base paper of the anhydrous ceramic decal paper; 2, printing the anhydrous ceramic decal paper. The method for producing the anhydrous decal product through the anhydrous decal paper is characterized by including the following production steps: 1, heating the anhydrous decal paper; 2, preheating a ceramic or glass product; 3, performing surface decalcomania on the ceramic or glass product; 4, performing decoration firing treatment on the product obtained after decalcomania. The pattern on the surface of the product obtained through the method is tidy and can firmly adhere to the surface of the product, the percent of pass is high, the production efficiency is improved by 10 times compared with that of manual operation of hydrous decal paper, no water is used in the whole production process, and the production process can be mechanized.
Description
Technical field
The present invention relates to pottery and glass art, specifically the preparation method of anhydrous decal paper that uses of a kind of pottery or glass article surface and the method for producing anhydrous applique goods with it.
Background technology
In the decorative appearance of ceramic and glassware, normal employing applique trailing.Color material special for pottery is printed on and scribbles on water-based colloid paper, be formed with the marble paper of pattern color material rete.Adopt water soaking or brushing alcohol method when marble paper uses, make printed patterns rete depart from base stock.After the colored face graphics of marble paper is attached to pottery or glass article surface, remove base stock, the attached goods of pattern film send into kiln grilling, and the color material of pattern film and product surface are fused, and product surface leaves the floral designs of adhesion-tight.
Conventional decal paper operation is all manual operations, and operation site will be equipped with hot water or flux, affects safety and health, and production efficiency is lower, and operator is more arduous.Developed machinery and semi-automatic applique machine in domestic industry, but at employing conventional marble paper after the immersion of water, marble paper is easy in mechanically actuated cause marble paper breakage, affects production efficiency and product quality.Preparing anhydrous decal paper, is the urgent need that mechanical applique is produced, and also has active demand improving applique operating environment and reduce in production.Materials application and the marble paper operation innovation difficult problem of marble paper making must be broken through in this type of research of technique.
Summary of the invention
For solving the problems of the technologies described above, the invention provides a kind of preparation method of anhydrous decal paper and producing the method for anhydrous applique goods with it.
The preparation method of anhydrous decal paper, is characterized in that, comprises following production stage:
(1) special bottom of anhydrous ceramic marble paper is made of paper standby
Get Tissuemat E to be heated to liquid state and to become glue, and make the temperature of glue remain on 110-120 DEG C, keep glue state for subsequent use;
Excellent machine-glazed paper is lain against on ganoid steel plate, press the round alloy rod that a diameter is 6-8 centimeters above, Tissuemat E glue is drenched equably on round alloy rod, round alloy rod rolls simultaneously on paper, make excellent machine-glazed paper to be coated with the uniform Tissuemat E gelatinous layer of last layer, thickness of colloidal matter layer is 0.1-0.15mm;
Natural airing under the excellent machine-glazed paper scribbling gelatinous layer is lain against normal temperature environment, gelatinous layer is solidified into rete, is attached to securely on excellent machine-glazed paper, makes base stock;
(2) anhydrous decal paper for ceramic ware printing
Take the base stock of above-mentioned preparation, adopt ceramic marble paper to print color material used and the conventional printing processes of ceramic marble paper, carry out marble paper printing, make anhydrous decal paper.
For ease of understanding the technological process of marble paper printing, technological process is sketched by spy.
Inking---printing---drying---inspection
Inking takes ceramic color material, adds a small amount of varnish, adopts roller rod press to carry out rolling after mixed, and after making it into pureed, then adding varnish, to mix paste ink for subsequent use;
Printing adopts screen process press to print, and is printed on by floral designs on marble paper;
Drying be by printing after marble paper carry out airing or low temperature drying;
Inspection refers to that marble paper is through desk checking, removes the defective work of paper sheet break or floral designs incompleteness, and the marble paper harvesting through being up to the standards is for subsequent use.
Produce the method for anhydrous applique goods with above-mentioned anhydrous decal paper, it is characterized in that, comprise following production stage:
(1) anhydrous decal paper heating
Anhydrous decal paper is heated and keeps its temperature to be 125 DEG C-130 DEG C, be printed with one of floral designs in marble paper and face up (heating makes the Tissuemat E rete on anhydrous decal paper dissolve, and the floral designs of marble paper surface printing are easily shifted out from marble paper) for subsequent use;
(2) pottery or glassware preheat
Pottery or glassware are put into electric heating kiln heat and keep its temperature to be 70-80 DEG C;
(3) the surperficial applique of pottery or glassware
After being taken out from electric heating kiln by goods, within 5 seconds, the floral designs of anhydrous decal paper surface printing are transferred to product surface, complete the surperficial applique (accepting applique in five seconds, to keep the temperature of product surface) of goods;
(4) through the decoration firing process of applique goods
Adopt the conventional enamel firing process of pottery or glassware, the goods through applique are put into kiln, and kiln is heated to 680-820 DEG C, and then constant temperature is after 30-40 minutes; Kiln is cooled to room temperature, goods kiln discharge, is prepared into anhydrous applique goods.
Described normal temperature and room temperature are 20-35 DEG C.
The floral designs of the product surface that the present invention obtains are regular, and floral designs are at product surface adhesion-tight, and qualification rate is high, and production efficiency improves 10 times than there being the manual operations of water decal paper, and production overall process is anhydrous, and production process can adopt mechanization.
Accompanying drawing explanation
Fig. 1 is the structural representation of all parts that roller-head is connected with it.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the structural representation that anhydrous decal paper lies against on marble paper heating platform.
Fig. 4 is the structural representation that goods fix on the stationary platform.
Fig. 5 is the structural representation of the anhydrous decal paper of roller-head on marble paper heating platform roll extrusion on the surface.
Fig. 6 is the structural representation that roller-head aims at ceramic surface rolling in goods fixed platform.
Mark in figure: 1---the axis of rolling; 2---roller-head; 3---electric heating tube; 4---silica gel sheath; 5---bearing; 6---marble paper heating platform; 7---fixed platform; 8---electrothermal tube; 9---adjustable fixed head; 10---decal paper; 11---goods.
Detailed description of the invention
Embodiment:
The preparation method of anhydrous decal paper, comprises following production stage:
(1) special bottom of anhydrous ceramic marble paper is made of paper standby
Get Tissuemat E to be heated to liquid state and to become glue, and make the temperature of glue remain on 115 DEG C, keep glue state for subsequent use;
Excellent machine-glazed paper is lain against on ganoid steel plate, press the round alloy rod that a diameter is 7 centimeters above, Tissuemat E glue is drenched equably on round alloy rod, round alloy rod rolls simultaneously on paper, make excellent machine-glazed paper to be coated with the uniform Tissuemat E gelatinous layer of last layer, thickness of colloidal matter layer is 0.12mm;
Natural airing under the excellent machine-glazed paper scribbling gelatinous layer is lain against normal temperature environment, gelatinous layer is solidified into rete, is attached to securely on excellent machine-glazed paper, makes base stock;
(2) anhydrous decal paper for ceramic ware printing
Take the base stock of above-mentioned preparation, adopt ceramic marble paper to print color material used and the conventional printing processes of ceramic marble paper, carry out marble paper printing, make anhydrous decal paper.
As shown in Fig. 1-6, produce the method for anhydrous applique goods with above-mentioned anhydrous decal paper, it is characterized in that, comprise following production stage:
Adopt mechanical applique machine to produce, applique machine comprises a manipulator and two workbenches; Manipulator is held by Rolling bearing spindle and is provided with a straight pipe type roller-head, and roller-head built-in electric heater is used for heating, and roller-head overcoat has silica gel sheath; Workbench is respectively marble paper heating platform and goods fixed platform, and marble paper heating platform is provided with electrothermal tube, and goods fixed platform is provided with adjustable fixed head;
(1) anhydrous decal paper heating
Anhydrous decal paper is lain against on marble paper heating platform, heat with the electrothermal tube of platform and keep its temperature to be 128 DEG C, be printed with one of floral designs in marble paper and face up for subsequent use;
(2) ceramic preheats
Ceramic is put into electric heating kiln heat and keep its temperature to be 70-80 DEG C;
(3) the surperficial applique of ceramic
Electric heating tube built-in for roller-head is started heating, and heat is delivered on the silica gel sheath of roller-head, controls the temperature on silica gel sheath surface at 80 DEG C;
Then being taken out from electric heating kiln by goods within 5 seconds is placed in goods fixed platform, is fixed, and the floral designs of anhydrous decal paper surface printing are transferred to product surface by adjustable fixed head;
Roller-head in the mechanical hand strap of above-mentioned transfer printing specifically mechanical applique machine, allows the anhydrous decal paper roll extrusion on the surface that roller-head is for subsequent use on marble paper heating platform, and the floral designs of anhydrous decal paper surface printing are transferred to roller-head surface; Then manipulator drives roller-head to turn to goods fixed platform, the surface of ceramic in roller-head planar alignment goods fixed platform, and floral designs, to product surface roll extrusion, are transferred to product surface by roller-head, complete the applique of goods;
(4) through the decoration firing process of applique goods
Adopt the conventional enamel firing process of ceramic, the goods through applique are put into kiln, and kiln is heated to 700 DEG C, and then constant temperature is after 35 minutes; Kiln is cooled to room temperature, goods kiln discharge, is prepared into anhydrous applique goods.
The floral designs of obtained product surface are regular, and floral designs are at product surface adhesion-tight, and qualification rate is high, and production efficiency improves 10 times than there being the manual operations of water decal paper, and production overall process is anhydrous, and production process can adopt mechanization.
comparative example 1:with embodiment unlike, adopt polyvinyl alcohol replace Tissuemat E, the floral designs of the decal paper made cannot be transferred on roller-head, cause producing unsuccessfully.
comparative example 2:with embodiment unlike, roller-head does not heat, and the floral designs on marble paper surface cannot transfer to roller-head surface.
comparative example 3:with embodiment unlike, ceramic does not preheat, and the floral designs on roller-head cannot transfer to product surface.
comparative example 4:with embodiment unlike, the heating-up temperature before anhydrous decal paper uses reduces to 115 DEG C, and the floral designs that roller-head migrates out are incomplete, and a part for floral designs still sticks on marble paper.
Claims (2)
1. the preparation method of anhydrous decal paper, is characterized in that, comprises following production stage:
(1) special bottom of anhydrous ceramic marble paper is made of paper standby
Get Tissuemat E to be heated to liquid state and to become glue, and make the temperature of glue remain on 110-120 DEG C, keep glue state for subsequent use;
Excellent machine-glazed paper is lain against on ganoid steel plate, press the round alloy rod that a diameter is 6-8 centimeters above, Tissuemat E glue is drenched equably on round alloy rod, round alloy rod rolls simultaneously on paper, make excellent machine-glazed paper to be coated with the uniform Tissuemat E gelatinous layer of last layer, thickness of colloidal matter layer is 0.1-0.15mm;
Natural airing under the excellent machine-glazed paper scribbling gelatinous layer is lain against normal temperature environment, gelatinous layer is solidified into rete, is attached to securely on excellent machine-glazed paper, makes base stock;
(2) anhydrous decal paper for ceramic ware printing
Take the base stock of above-mentioned preparation, adopt ceramic marble paper to print color material used and the conventional printing processes of ceramic marble paper, carry out marble paper printing, make anhydrous decal paper.
2. produce the method for anhydrous applique goods with the anhydrous decal paper that claim 1 is obtained, it is characterized in that, comprise following production stage:
(1) anhydrous decal paper heating
The anhydrous decal paper that claim 1 is obtained heats and keeps its temperature to be 125 DEG C-130 DEG C, is printed with one of floral designs and faces up for subsequent use in marble paper;
(2) pottery or glassware preheat
Pottery or glassware are put into electric heating kiln heat and keep its temperature to be 70-80 DEG C;
(3) the surperficial applique of pottery or glassware
After being taken out from electric heating kiln by goods, within 5 seconds, the floral designs of anhydrous decal paper surface printing are transferred to product surface, complete the surperficial applique of goods;
(4) through the decoration firing process of applique goods
Adopt the conventional enamel firing process of pottery or glassware, the goods through applique are put into kiln, and kiln is heated to 680-820 DEG C, and then constant temperature is after 30-40 minutes; Kiln is cooled to room temperature, goods kiln discharge, is prepared into anhydrous applique goods.
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| CN201510322680.3A CN104999840A (en) | 2015-06-14 | 2015-06-14 | Method for making anhydrous decal paper and method for producing anhydrous decal product through anhydrous decal paper |
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| CN201510322680.3A CN104999840A (en) | 2015-06-14 | 2015-06-14 | Method for making anhydrous decal paper and method for producing anhydrous decal product through anhydrous decal paper |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0669215B1 (en) * | 1994-02-25 | 1998-01-28 | Kyoto Ceramic Art Kyodokumiai | Decalcomania for on-glaze decoration of ceramic ware |
| CN102729711A (en) * | 2012-07-16 | 2012-10-17 | 潮州市三元陶瓷(集团)有限公司 | Automatic applique process for glass or ceramic utensils |
| CN102765289A (en) * | 2012-06-28 | 2012-11-07 | 安徽省含山县玉龙印务有限公司 | Manufacture process and manufacture method of glass ceramic stained paper |
| CN104150957A (en) * | 2014-07-28 | 2014-11-19 | 安徽青花坊瓷业股份有限公司 | Decorating firing process flow of bone china |
-
2015
- 2015-06-14 CN CN201510322680.3A patent/CN104999840A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0669215B1 (en) * | 1994-02-25 | 1998-01-28 | Kyoto Ceramic Art Kyodokumiai | Decalcomania for on-glaze decoration of ceramic ware |
| CN102765289A (en) * | 2012-06-28 | 2012-11-07 | 安徽省含山县玉龙印务有限公司 | Manufacture process and manufacture method of glass ceramic stained paper |
| CN102729711A (en) * | 2012-07-16 | 2012-10-17 | 潮州市三元陶瓷(集团)有限公司 | Automatic applique process for glass or ceramic utensils |
| CN104150957A (en) * | 2014-07-28 | 2014-11-19 | 安徽青花坊瓷业股份有限公司 | Decorating firing process flow of bone china |
Non-Patent Citations (2)
| Title |
|---|
| 胡义铭等: "《油漆工安全技术》", 31 May 2005 * |
| 藏广州: "《特征印刷技术分册》", 30 November 2003 * |
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Application publication date: 20151028 |
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