CN104990937A - Sheet rubber plug detection machine - Google Patents
Sheet rubber plug detection machine Download PDFInfo
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- CN104990937A CN104990937A CN201510325574.0A CN201510325574A CN104990937A CN 104990937 A CN104990937 A CN 104990937A CN 201510325574 A CN201510325574 A CN 201510325574A CN 104990937 A CN104990937 A CN 104990937A
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Abstract
The invention provides a sheet rubber plug detection machine which comprises a material arranging device (1), a turnover conveying device (2), an adjustable camera support (3), a camera (4) and an industrial personal computer (5). The material arranging device completes discharging, arranging, waste material recycling of rubber plugs. The turnover conveying device (2) bears the rubber plugs and conducts turnover processing on the arranged rubber plugs. The adjustable camera support (3) with the camera is arranged on the support of a wide conveyor belt (23) of the turnover conveying device (2), conducts image collection on the rubber plugs obtained after turnover processing is performed and feeds back images to the industrial personal computer (5). The industrial personal computer (5) removes rejected products. The sheet rubber plug detection machine is simple in structure, convenient to overhaul and maintain and capable of achieving rapid rubber plug arrangement and detection in a full-automatic mode, greatly saves the labor cost and improves the detection efficiency.
Description
Technical field
The present invention relates to plug detection field, be specifically related to a kind of sheet plug and detect machine.
Background technology
The quality of plug directly has influence on the quality of whole medical product, therefore needs in time and gathers the plug produced all sidedly, and carries out qualified detection to it, only allows up-to-standard product to enter into next link.
Pharmaceuticals industry plug kind used reaches hundreds of kind, and the difference such as the face shaping of some product, size, color are very little, only by artificial method, not only labour cost is large, and be difficult to the quality such as the outward appearance holding product thoroughly, easy like this product flase drop, the undetected phenomenon of causing exists, and then affects the qualification rate of subsequent product.
Summary of the invention
Goal of the invention of the present invention is to provide a kind of sheet plug and detects machine, and its structure is simple, repair and maintenance convenient, automatically can realize quick reason material and the detection of plug, greatly save labour cost.
Object of the present invention is achieved through the following technical solutions:
The invention provides a kind of sheet plug and detect machine, it comprises:
Material arranging apparatus, turn-over transmitting device, adjustable camera support, camera and industrial computer;
Described material arranging apparatus comprises: reason material arrangement architecture, Vibrated baiting mechanism and clout re-circulation means; Described reason material arrangement architecture comprises: at least two of being arranged on above described turn-over transmitting device comprise the reason material parts of reason material plectrum; Current reason material plectrum afterbody reason adjacent with it material plectrum stem is relative, and two minimum clearance of managing to expect between plectrums is greater than the diameter of a plug and is less than the diameter sum of two plugs; Vibrated baiting mechanism and clout re-circulation means arrange the same side of resonable material arrangement architecture; The transfer unit of arrangement architecture is expected in the outlet of Vibrated baiting mechanism facing to reason; Facing to reason, the entrance of clout re-circulation means expects that two reasons of arrangement architecture expect the positions between plectrums, outlet connects the feeding mouth of Vibrated baiting mechanism;
Described turn-over conveying device comprises: main driving wheel, narrow conveying belt, wide conveying belt and guide roller; Described main driving wheel comprises central axle sleeve, power wheel matrix and roundel; Described central axle sleeve is positioned at power wheel matrix inner ring and is connected with the transmission shaft of drive unit; Described roundel is fitted in two lateral surfaces of power wheel matrix respectively; The diameter of described roundel is greater than the diameter of described transfer wheel matrix; Described narrow conveying belt, at upper layer motion, in operational process, is cut from the upper end of main driving wheel, and is coated on the power wheel matrix of main driving wheel, draw in the bottom of main driving wheel, changes direction continue to connect at plug drop point the plug fallen through guide roller; Described wide conveying belt is at Lower layer motion, to converge with narrow conveying belt from the incision of the upper end of main driving wheel and clamp plug, and be coated on the roundel of main driving wheel, draw from the bottom of main driving wheel and be separated with narrow conveying belt, carrying plug also brings it to output of products passage; Change behind direction through multiple guide roller and continue to cut from the upper end of main driving wheel;
Adjustable camera support is arranged on the support of the wide conveying belt of described turn-over transmitting device;
Described camera is arranged on adjustable camera support;
Described industrial computer is connected by circuit with described camera.
Further, described reason material arrangement architecture also comprises:
Blend stop; To be arranged on described turn-over conveying device support and to lay respectively at the dual-side of described narrow conveying belt; Wherein the blend stop of side has two openings, and along the traffic direction of narrow conveying belt, first opening connects with the discharging opening of Vibrated baiting mechanism; Second opening is arranged between the first two reason material parts, connects with the entrance of clout re-circulation means.
Further, described reason material parts also comprise:
Adjustable screw, adjustable plate, reason material arrangement architecture erecting frame and fastening bolt;
Reason material plectrum is fixed on adjustable plate by adjustable screw; Adjustable plate is provided with elongated hole, and adjustable plate is through at this elongated hole by fastening bolt and fixes in the chute of resonable material arrangement architecture erecting frame; Described reason material arrangement architecture erecting frame is arranged on the support of described narrow conveying belt side.
Further, described Vibrated baiting mechanism comprises:
Hopper, vibrating disk, Vib., speed monitoring module and industrial computer;
Hopper is positioned at the top of vibrating disk; Vibrating disk lower disposed Vib.; Blanking region is provided with speed monitoring module; Speed monitoring module is connected with industrial computer by signal wire.
Further, the central axle sleeve of described main driving wheel is spline structure, and it is connected with the transmission shaft of drive unit by spline, and the inner ring of its outer ring and described power wheel matrix is interference fit.
Further, described main driving wheel also comprises:
Be separately positioned on the big disk of the lateral surface of above-mentioned roundel, the diameter of described disk is greater than the diameter of described roundel.
Further, described adjustable camera support comprises:
Fixed block, connecting link, slide block, Camera fixing seat, pedestal and fastening bolt;
Pedestal comprises: the first panel and the second panel, and the two becomes T-shaped to arrange; Described holder is arranged on below described first panel; Described first panel is provided with elongated hole, and this elongated hole coordinates the position for adjusting described fixed block with described fastening bolt; Described second erecting of panel detects on the integral support of machine at plug, is provided with elongated hole, is used for adjusting the height of whole camera support;
Fixed block is provided with center pit, is coordinated by this center pit with described fastening bolt, described fixed block and pedestal link together;
One end of connecting link is fixed in fixed block; The other end is through slide block;
Described slide block arranges Camera fixing seat;
Described Camera fixing seat is fixed with camera.
Further, described slide block is provided with in order to through the first unthreaded hole of above-mentioned connecting link, and the Kong Weiyi side opening of this first unthreaded hole have fastening bolt this opening vertical to lock to make this opening.
Further, described slide block is also provided with the second unthreaded hole for installing Camera fixing seat, the central axis of this second unthreaded hole is in the center line of described first unthreaded hole, and the Kong Weiyi side opening of this second unthreaded hole have fastening bolt this opening vertical, to adjust Camera fixing seat.
Further, described Camera fixing seat comprises installing plate, fixed head and pin; Described installing plate and fixed head are that tee T is arranged; Described installing plate is provided with the mounting hole installing camera; Described fixed head there is the through hole corresponding with the second unthreaded hole on described slide block; Sell the second unthreaded hole be through on this through hole and slide block.
As can be seen from technique scheme, structure of the present invention is simple, repair and maintenance convenient, automatically can realize quick reason material and the detection of plug, substantially increase detection efficiency, saved labour cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural drawing of the material arranging apparatus in the present invention;
Fig. 3 is the structural representation of reason material arrangement architecture in the present invention;
Fig. 4 is the structural representation of reason material parts in the present invention;
Fig. 5 is the structural representation of turn-over conveying device;
Fig. 6 is the structural representation of main driving wheel;
Fig. 7 is the structural representation of adjustable camera support.
In accompanying drawing:
Material arranging apparatus 1, turn-over transmitting device 2, adjustable camera support 3, camera 4; Reason material arrangement architecture 11, Vibrated baiting mechanism 12, clout re-circulation means 13, reason material parts 111, blend stop 112, transfer unit 113, reason material plectrum 111-1, adjustable screw 111-2, adjustable plate 111-3, reason material arrangement architecture erecting frame 111-4, fastening bolt 111-5, minor adjustment screw 111-6; Main driving wheel 21, narrow conveying belt 22, wide conveying belt 23, narrow conveying belt supporting plate 24, wide conveying belt supporting plate 25, guide roller 26, conveyer stretcher 27, spline structure 211, power wheel matrix 212, roundel 213, big disk 214, pilot hole 211-1; Fixed block 31, connecting link 32, slide block 33, Camera fixing seat 34, pedestal 35 and fastening bolt 36.
Embodiment
Below in conjunction with accompanying drawing, technical scheme of the present invention is further described.
The invention provides a kind of sheet plug and detect machine, its structure as shown in Figure 1, comprising: material arranging apparatus 1, turn-over transmitting device 2, adjustable camera support 3, camera 4 and industrial computer 5 (not shown).
Material arranging apparatus 1 completes the discharging of molded plug, and is driven by transport tape and manage material process, most of plug is arranged in and equidistantly runs with transport tape; Unnecessary plug backhauls circulation reason material process again;
Turn-over transmitting device 2 completes the turn-over of plug, and the product channel plug after turn-over being moved to docking exports; Plug after turn-over is with in turn-over transmitting device 2 operational process, and the camera 4 be arranged on adjustable camera support 3 carries out omnibearing image acquisition to it, and gives industrial computer 5 by the image adopted;
Pattern in image and prior storer is compared by industrial computer 5, if unanimously, then illustrates that this plug is qualified; Otherwise, this plug is weeded out.
The structure of above-mentioned material arranging apparatus as shown in Figure 2, comprising: reason material arrangement architecture 11, Vibrated baiting mechanism 12, clout re-circulation means 13.
Vibrated baiting mechanism 12 and clout re-circulation means 13 arrange the same side of resonable material arrangement architecture 11; The transfer unit of arrangement architecture 11 is expected in the outlet of Vibrated baiting mechanism 12 facing to reason; The entrance of clout re-circulation means 13 arranges the position between first reason material parts of resonable material arrangement architecture 11 and second reason material parts, and outlet connects the feeding mouth of Vibrated baiting mechanism 12.
The structure of above-mentioned reason material arrangement architecture 11 as shown in Figure 3, comprising: reason material parts 111, blend stop 112, transfer unit 113.
The structure of reason material parts 111 as shown in Figure 4, comprising:
Reason material plectrum 111-1, adjustable screw 111-2, adjustable plate 111-3, reason material arrangement architecture erecting frame 111-4, fastening bolt 111-5, minor adjustment screw 111-6.
Reason material plectrum 111-1 is fixed on adjustable plate 111-3 by adjustable screw 111-2; Adjustable plate 111-3 is provided with elongated hole, and adjustable plate 111-3 is through at this elongated hole by fastening bolt 111-5 and fixes in the chute of resonable material arrangement architecture erecting frame 111-4.Reason material arrangement architecture erecting frame 111-4 is arranged on plug and detects on the support of machine conveying belt side.
Reason material plectrum 111-1 is made up of sheet steel bar, its stem and afterbody slightly arc-shaped bend and bending direction is contrary.Reason material plectrum 111-1 is provided with altogether multiple, arranges along running direction of conveyor belt; Each reason material plectrum 111-1 and running direction of conveyor belt are in setting angle; The circular arc portion of circular arc portion reason adjacent with it material plectrum 111-1 stem of current reason material plectrum 111-1 afterbody is relative, and manages the minimum clearance of expecting between plectrum 111-1 and be greater than the diameter of a plug and be less than the diameter sum of two plugs.Due to stem and the afterbody slightly arc-shaped bend of reason material plectrum 111-1, so unnecessary damage object to be detected and seamed edge collision impact can avoided and cause.
The fore-end of the screw rod of adjustable screw 111-2 is processed to plane, and this plane is arranged porose, and 111-1 is fixing on this plane by minor adjustment screw 111-6 for reason material plectrum.
By the elongated hole that minor adjustment screw 111-6 and adjustable plate 111-3 are arranged, position all around and the angle of reason material plectrum 111-1 are comprehensive adjustable, and the sheet plug that can adapt to different size detects.
Above-mentioned transfer unit 113 comprises: conveying belt, conveying belt supporting plate, transfer drive and conveyor belt support.Conveying belt is the PU conveying belt meeting medicine trade standard, in whole reason material arrangement architecture, play topmost power transmission platform action.Arrange the conveying belt supporting plate be made up of stainless steel material below conveying belt, conveying belt supporting plate is arranged on conveyor belt support.Conveying belt drives smooth operation by transfer drive.Arranging conveying belt supporting plate below conveying belt is to make conveying belt transmission more stable.
This transfer unit 113 can be independently transfer unit, also can be the transport portion in turn-over transmitting device 2; When transfer unit 113 is the transport portion in turn-over transmitting device 2, conveying belt refers to the narrow conveying belt in turn-over transmitting device 2.
Above-mentioned blend stop 112 is square strip blend stop, and it to be arranged on the conveyor belt support in above-mentioned transfer unit 113 and to lay respectively at the dual-side of conveying belt.Wherein the blend stop of side has opening, and this opening connects with the discharging opening of Vibrated baiting mechanism.
Above-mentioned blend stop 112 defines detected material and can only transmit on the conveying belt on setting border, and meanwhile, blend stop, when figure got by the side camera of surveyed area, also can use as the background colour table of even look.
Be described for three reason material parts 111 in above-mentioned example, but the present invention is not limited to three, is only greater than two reason material parts 111.
Vibrated baiting mechanism 12, comprises hopper, vibrating disk, Vib., speed monitoring module and industrial computer.Hopper is positioned at the top of vibrating disk; Vibrating disk lower disposed Vib., this Vib. can be linear vibrator.Blanking region is provided with speed monitoring module; Speed monitoring module is connected with industrial computer by signal wire.The blanking velocity real-time information monitored conversion is reached industrial computer by speed monitoring module, after industrial computer carries out speed governing process according to blanking velocity real-time information, signal is fed back to control linear vibrator again, and what make blanking region treats that arrangement plug keeps a metastable number being no more than scope.
Linear vibrator reaches the object controlling blanking velocity according to the electric signal controlled frequency of input.
Clout re-circulation means 13 comprises traction element and driver part.Driver part drives traction element running to carry plug, by the part plug that reason material arrangement architecture 11 drains, enter the entrance of this clout re-circulation means 13, through backflow, finally again fall vibrating disk from the outlet of clout re-circulation means 13, again enter the reason material arrangement preliminary stage of next circulation.
The principle of work of above-mentioned material arranging apparatus 1 is as follows:
Sheet plug is under the effect of conveying belt, along first reason material plectrum 111-1, movement locus becomes oblique movement, in being close to arrangement, do not enter the plug of row, when material plectrum 111-1 is managed in disengaging first, due to the guide effect of second reason material plectrum 111-1 head convex structure, pushed away from conveying belt and enter next continuation circulation.Sheet plug is after the synergy of first reason material plectrum 111-1 and second reason material plectrum 111-1, in equidistant arrangement state, during to the 3rd reason material plectrum 111-1, spacing is pulled open further, when leaving the 3rd reason material plectrum 111-1 afterbody, position and the rate request of detection are reached.
Major part sheet plug all passes through position and the rate request that reason material arrangement architecture 11 reaches detection, the clout of fraction 10% ~ 20% is only had to enter recycle, blanking region is provided with speed monitoring module, real-time information reaches industrial computer, industrial computer is by after situation process, signal is fed back to control linear vibrator again, and what make blanking region treats that arrangement plug keeps a metastable number being no more than scope.
Above-mentioned turn-over conveying device 2 is that whole sheet plug detects motion transfer unit most crucial in machine mechanical platform.Its structure as shown in Figure 5, comprising:
Main driving wheel 21, narrow conveying belt 22, wide conveying belt 23, narrow conveying belt supporting plate 24, wide conveying belt supporting plate 25, guide roller 26 and conveyer stretcher 27.
Main driving wheel 21, under the effect of motor, counterclockwise uniform rotation.Main driving wheel is provided with width and the certain layering step of specification, and narrow conveying belt 22 and the two-layer belt of wide conveying belt 23 are coated on main driving wheel respectively.
The structure of this main driving wheel 21 as shown in Figure 6, specifically comprises: spline structure 211, power wheel matrix 212, roundel 213, big disk 214.
Spline structure 211 is positioned at the center of whole main driving wheel, and it is connected with the transmission shaft of drive unit by spline.By spline structure 211, the fast assembling-disassembling between the present invention and transmission shaft conveniently can be realized.The side of this spline structure 211 comprises ring flange, this ring flange is provided with multiple pilot hole 211-1 becoming array distribution around center, and by this pilot hole 211-1 and with this pilot hole 211-1 with the use of first group of fastening bolt, can spline structure 211 be fixed on the side of power wheel matrix 212, to ensure the transmission of dynamic torque.
Power wheel matrix 212 is for meeting the aluminum matrix of medicine trade requirement.Its inner ring holds described spline structure 211, and itself and the outer ring of spline structure were win to coordinate; The outer peripheral surface of power wheel matrix 212 is coated by narrow conveying belt.The side of this power wheel matrix 212 is provided with two groups and becomes multiple (as three) screws of array distribution around its center, wherein first group of screw and first group of fastening bolt with the use of, with fixing spline structure 211; Second group of screw and second group of fastening bolt with the use of, with fixing roundel 213 and big disk 214.
Roundel 213 is two, and be fitted in two lateral surfaces of power wheel matrix 212 respectively, its diameter is greater than the diameter of transfer wheel matrix 212, and the step surface of its stroke plays the effect carrying wide conveying belt.The lateral surface of this roundel 213 is provided with the through hole corresponding with second group of screw on above-mentioned power wheel matrix 212.
Big disk 214 is two, is separately positioned on the lateral surface of above-mentioned roundel 213.The diameter of this big disk 214 is greater than the diameter of described roundel 213.This big disk 214 plays the effect of the outer surrounding baffle of wide conveying belt, defines the migration of wide conveying belt and departs from.This big disk 214 is also provided with the through hole corresponding with second group of screw on above-mentioned power wheel matrix 212.
Second group of fastening bolt coordinates with second group of screw on above-mentioned power wheel matrix 212, the through hole on roundel 213 and the through hole on big disk 214, the through hole on roundel 213 and big disk 214 can be fixed on above-mentioned power wheel matrix 212.
Above-mentioned narrow conveying belt 22 is at upper layer motion, in operational process, cut from the upper end of main driving wheel 21, and be coated on the power wheel matrix 212 of main driving wheel 21, draw in the bottom of main driving wheel 21, change direction through guide roller 26 and continue to connect at plug drop point the plug fallen.
Above-mentioned wide conveying belt 23 is at Lower layer motion, to converge with narrow conveying belt 22 from the incision of the upper end of main driving wheel 21 and clamp plug, and be coated on the roundel 213 of main driving wheel 21, draw from the bottom of main driving wheel 21 and be separated with narrow conveying belt 22, nipped plug is carried by this wide conveying belt 23 and takes output of products passage to.
Narrow conveying belt supporting plate 24 is arranged on the bottom of the narrow conveying belt 22 of part that upper strata is run, and plays stable anti-jumping and firmly acts on, and is again the basic platform that upper strata parts are installed simultaneously.
Wide conveying belt supporting plate 25, is arranged on the bottom of the wide conveying belt 23 of part that lower floor runs, plays stable anti-jumping and firmly act on, and is again the basic platform that lower floor's parts are installed simultaneously.
Angle sheave 26, constitutes the track framework that conveying belt runs.
Conveyer stretcher 27, comprises solenoid valve and cylinder; Closing by solenoid control gas circuit, and then control cylinder piston rod stretches and plays tension.This cylinder also can be oil cylinder.
In above-described embodiment, the spline structure 211 in main driving wheel 21 also can be other line shaft connector that can be connected with the line shaft of drive system.
The principle of work of turn-over conveying device 2 is as follows:
Sheet plug drops down onto on the right side of the narrow transport tape in upper strata through Vibrated baiting, to left movement, successively by various structure, reach on the left of the conveying belt of upper strata, enter main driving wheel, under wide conveying belt and the two-layer double team effect of narrow conveying belt, move to main driving wheel lower floor, level enters the wide conveying belt of lower floor, at the uniform velocity to turn right motion, again through structures such as various detection stations, run to the right side of wide conveying belt, the product channel entering docking exports.
Above-mentioned adjustable camera support 3 is arranged on plug and detects on the integral support of machine, specifically be arranged on the support of the wide conveying belt both sides of lower floor of turn-over conveying device 2, also can be arranged on the support of the narrow conveying belt both sides, upper strata after material arranging apparatus 1 in the defeated tape running direction of saequential transmission simultaneously.Camera 4 is arranged on this adjustable camera support 3, and it completes the image acquisition of plug, and gives industrial computer 5 by the image collected.The structure of this is adjustable camera support as shown in Figure 7, comprising:
Fixed block 31, connecting link 32, slide block 33, Camera fixing seat 34, pedestal 35 and fastening bolt 36.
Pedestal 35 is arranged on plug and detects on the integral support of machine; Fixed block 31 is provided with center pit, is coordinated by this center pit with described fastening bolt 36, described fixed block 31 links together with pedestal 35; One end of connecting link 32 is fixed in fixed block 31; The other end is through slide block 33; Slide block 33 is arranged Camera fixing seat 34; Camera fixing seat 34 is fixed with camera.
Said base 35 comprises the first panel and the second panel, and the two is arranged in T-shaped.Be provided with holder 31 below first panel, the first panel is provided with elongated hole, this elongated hole coordinates the position for adjusting above-mentioned fixed block 31 with fastening bolt; Second erecting of panel detects on the integral support of machine at plug, and it is also provided with elongated hole, is used for adjusting the height of whole camera support.
Fixed block 31 is provided with for the center pit fixing with pedestal 35, its side is provided with the threaded hole for installing connecting link 32.By this center pit, coordinate pedestal 35 can be arranged on plug by this center pit with described fastening bolt 36 and detect on the integral support of machine.When needing adjustment camera angle, only need to unclamp fastening bolt 36, fixed block 31 can around center rotating, with synchronous adjustment camera relative to object to be detected angle.
Connecting link 32, one end, for being threaded, is fixed in the threaded hole of fixed block 31; The other end is through slide block 33.
Slide block 33, be provided with in order to the first unthreaded hole through above-mentioned connecting link 32, and the Kong Weiyi side opening of this first unthreaded hole have fastening bolt 36 this opening vertical to lock to make this opening, lock this slide block and be in correct angle, the angle deviating that can produce to compensate cumulative errors at connecting link 32 cross-wise direction vernier angle like this; Fastening bolt 36 is loosened, this slide block 33 can be adjusted and slide to adapt to camera focus along connecting link 32; Slide block 33 is also provided with the second unthreaded hole for installing Camera fixing seat 34, the central axis of this second unthreaded hole is in the center line of above-mentioned first unthreaded hole, and the Kong Weiyi side opening of this second unthreaded hole have fastening bolt 36 this opening vertical, to adjust Camera fixing seat 34, the depression angle that can adjust camera so in right amount gets figure effect to reach best.
Camera fixing seat 34 comprises installing plate, fixed head and pin; Both installing plate and fixed head are arranged in T-shaped.Installing plate is provided with the mounting hole installing camera, camera 4 will be fixed on this Camera fixing seat 34 by this mounting hole and bolt; Fixed head there is the through hole corresponding with the second unthreaded hole on slide block 33; Sell the second unthreaded hole be through on this through hole and slide block 33.
The principle of work that above-mentioned whole sheet plug detects machine is as follows:
Sheet plug drops down onto on the right side of the narrow transport tape in upper strata through Vibrated baiting, to left movement, when through material arranging apparatus 1, accept from Vibrated baiting mechanism 12 sheet plug out, then sheet plug is under the effect of conveying belt, along first reason material plectrum 111-1, movement locus becomes oblique movement, in being close to arrangement, do not enter the plug of row, when material plectrum 111-1 is managed in disengaging first, due to the guide effect of second reason material plectrum 111-1 head convex structure, pushed away from conveying belt and enter next continuation circulation.Major part sheet plug is after the synergy of first reason material plectrum 111-1 and second reason material plectrum 111-1, in equidistant arrangement state, during to the 3rd reason material plectrum 111-1, spacing is pulled open further, when leaving the 3rd reason material plectrum 111-1 afterbody, position and the rate request of detection are reached; The plug clout of fraction 10% ~ 20% enters recycle, blanking region is provided with speed monitoring module, real-time information reaches industrial computer, industrial computer is by after situation process, signal is fed back to control linear vibrator again, and what make blanking region treats that arrangement plug keeps a metastable number being no more than scope;
Sheet plug is successively by the left of the upper strata conveying belt that reaches turn-over conveying device 2 after various structure, enter main driving wheel, under wide conveying belt and the two-layer double team effect of narrow conveying belt, move to main driving wheel lower floor, complete the turn-over of plug, level enters the wide conveying belt of lower floor afterwards, motion of at the uniform velocity turning right;
Approach collected by camera image, finally qualified plug runs to the right side of wide conveying belt, and the product channel entering docking exports; Underproof plug disallowable fall.
Although the present invention with preferred embodiment openly as above, embodiment is not of the present invention for limiting.Without departing from the spirit and scope of the invention, any equivalence change done or retouching, belong to the protection domain of the present invention equally.Therefore the content that protection scope of the present invention should define with the claim of the application is standard.
Claims (10)
1. sheet plug detects a machine, it is characterized in that, described sheet plug detects machine and comprises:
Material arranging apparatus (1), turn-over transmitting device (2), adjustable camera support (3), camera (4) and industrial computer (5);
Described material arranging apparatus comprises: reason material arrangement architecture (11), Vibrated baiting mechanism (12) and clout re-circulation means (13); Described reason material arrangement architecture (11) comprising: at least two of being arranged on above described turn-over transmitting device 2 comprise the reason material parts (111) of reason material plectrum (111-1); Current reason material plectrum (111-1) afterbody reason adjacent with it material plectrum (111-1) stem is relative, and two minimum clearance of managing to expect between plectrum (111-1) is greater than the diameter of a plug and is less than the diameter sum of two plugs; Vibrated baiting mechanism (12) and clout re-circulation means (13) arrange the same side of resonable material arrangement architecture (11); The transfer unit (113) of arrangement architecture (11) is expected in the outlet of Vibrated baiting mechanism (12) facing to reason; Facing to reason, the entrance of clout re-circulation means (13) expects that two reasons of arrangement architecture (11) expect the positions between plectrum (111-1), outlet connects the feeding mouth of Vibrated baiting mechanism (12);
Described turn-over conveying device (2) comprising: main driving wheel (21), narrow conveying belt (22), wide conveying belt (23) and guide roller (26); Described main driving wheel (21) comprises central axle sleeve, power wheel matrix (212) and roundel (213); Described central axle sleeve is positioned at power wheel matrix (212) inner ring and is connected with the transmission shaft of drive unit; Described roundel (213) is fitted in two lateral surfaces of power wheel matrix (212) respectively; The diameter of described roundel (213) is greater than the diameter of described transfer wheel matrix (212); Described narrow conveying belt (22) is at upper layer motion, in operational process, cut from the upper end of main driving wheel (21), and be coated on the power wheel matrix (212) of main driving wheel (21), draw in the bottom of main driving wheel (21), change direction through guide roller (26) and continue to connect at plug drop point the plug fallen; Described wide conveying belt (23) is at Lower layer motion, from the incision of the upper end of main driving wheel (21) and narrow conveying belt, (22 converge and clamp plug, and be coated on the roundel (213) of main driving wheel (21), draw from the bottom of main driving wheel (21) and be separated with narrow conveying belt (22), carrying plug also brings it to output of products passage; Change behind direction through multiple guide roller (26) and continue to cut from the upper end of main driving wheel (21);
Adjustable camera support (3) is arranged on the support of the wide conveying belt (23) of described turn-over transmitting device (2);
Described camera (4) is arranged on adjustable camera support (3);
Described industrial computer 5 is connected by circuit with described camera 4.
2. sheet plug according to claim 2 detects machine, it is characterized in that, described reason material arrangement architecture (11) also comprises:
Blend stop (112); To be arranged on described turn-over conveying device (2) support and to lay respectively at the dual-side of described narrow conveying belt (22); Wherein the blend stop of side has two openings, and along the traffic direction of narrow conveying belt (22), first opening connects with the discharging opening of Vibrated baiting mechanism (12); Second opening is arranged between the first two reason material parts (111), connects with the entrance of clout re-circulation means.
3. sheet plug according to claim 2 detects machine, it is characterized in that, described reason material parts (111) also comprises:
Adjustable screw (111-2), adjustable plate (111-3), reason material arrangement architecture erecting frame (111-4) and fastening bolt (111-5);
Reason material plectrum (111-1) is fixed on adjustable plate (111-3) by adjustable screw (111-2); Adjustable plate (111-3) is provided with elongated hole, and adjustable plate (111-3) is through at this elongated hole by fastening bolt (111-5) and fixes in the chute of resonable material arrangement architecture erecting frame (111-4); Described reason material arrangement architecture erecting frame (111-4) is arranged on the support of described narrow conveying belt (22) side.
4. the sheet plug according to claims 1 to 3 any one detects machine, and it is characterized in that, described Vibrated baiting mechanism (12) comprising:
Hopper, vibrating disk, Vib., speed monitoring module and industrial computer;
Hopper is positioned at the top of vibrating disk; Vibrating disk lower disposed Vib.; Blanking region is provided with speed monitoring module; Speed monitoring module is connected with industrial computer by signal wire.
5. sheet plug according to claim 1 detects machine, it is characterized in that, the central axle sleeve of described main driving wheel (21) is spline structure (211), it is connected with the transmission shaft of drive unit by spline, and the inner ring of its outer ring and described power wheel matrix (212) is interference fit.
6. sheet plug according to claim 5 detects machine, and it is characterized in that, described main driving wheel (21) also comprises:
Be separately positioned on the big disk (214) of the lateral surface of above-mentioned roundel (213), the diameter of described disk (214) is greater than the diameter of described roundel (213).
7. sheet plug according to claim 1 detects machine, and it is characterized in that, described adjustable camera support comprises:
Fixed block (31), connecting link (32), slide block (33), Camera fixing seat (34), pedestal (35) and fastening bolt (36);
Pedestal (35) comprising: the first panel and the second panel, and the two becomes T-shaped to arrange; Described holder (31) is arranged on below described first panel; Described first panel is provided with elongated hole, and this elongated hole coordinates the position for adjusting described fixed block (31) with described fastening bolt (36); Described second erecting of panel detects on the integral support of machine at plug, is provided with elongated hole, is used for adjusting the height of whole camera support;
(31) are provided with center pit to fixed block, are coordinated with described fastening bolt (36) by this center pit, and described fixed block (31) and pedestal (35) link together;
One end of connecting link (32) is fixed in fixed block (31); The other end is through slide block (33);
Described slide block (33) is arranged Camera fixing seat (34);
(34) are fixed with camera to described Camera fixing seat.
8. sheet plug according to claim 7 detects machine, it is characterized in that, described slide block (33) is provided with in order to through the first unthreaded hole of above-mentioned connecting link (32), and the Kong Weiyi side opening of this first unthreaded hole and have fastening bolt (36) vertically this opening lock to make this opening.
9. sheet plug according to claim 8 detects machine, it is characterized in that, described slide block (33) is also provided with the second unthreaded hole for installing Camera fixing seat (34), the central axis of this second unthreaded hole is in the center line of described first unthreaded hole, and the Kong Weiyi side opening of this second unthreaded hole have fastening bolt (36) vertically this opening, to adjust Camera fixing seat (34).
10. the sheet plug according to claim 7 to 8 any one detects machine, and it is characterized in that, described Camera fixing seat (34) comprises installing plate, fixed head and pin; Described installing plate and fixed head are that tee T is arranged; Described installing plate is provided with the mounting hole installing camera; Described fixed head there is the through hole corresponding with the second unthreaded hole on described slide block (33); Sell the second unthreaded hole be through on this through hole and slide block (33).
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| CN201510325574.0A CN104990937B (en) | 2015-06-12 | 2015-06-12 | A kind of sheet plug detection machine |
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| CN201510325574.0A CN104990937B (en) | 2015-06-12 | 2015-06-12 | A kind of sheet plug detection machine |
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| CN104990937A true CN104990937A (en) | 2015-10-21 |
| CN104990937B CN104990937B (en) | 2017-09-29 |
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| CN201510325574.0A Active CN104990937B (en) | 2015-06-12 | 2015-06-12 | A kind of sheet plug detection machine |
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| CN108516316A (en) * | 2018-03-20 | 2018-09-11 | 中国科学院自动化研究所 | The magnetic-type turn-over rig and method of precision component |
| CN109107911A (en) * | 2018-09-18 | 2019-01-01 | 无锡传奇科技有限公司 | A kind of full-automatic tablet detection device |
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| CN106114966A (en) * | 2016-08-19 | 2016-11-16 | 北京泽宇星工贸有限公司 | One is wrapped up in the back of the body and is let go covering device |
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| CN109107911A (en) * | 2018-09-18 | 2019-01-01 | 无锡传奇科技有限公司 | A kind of full-automatic tablet detection device |
| CN113044525A (en) * | 2021-03-23 | 2021-06-29 | 嘉善永鑫紧固件有限公司 | Washer belt turn-over mechanism and dual-conveyor washer turn-over machine |
| CN113044525B (en) * | 2021-03-23 | 2022-11-04 | 嘉善永鑫紧固件有限公司 | Washer belt turn-over mechanism and double-conveyor type washer turn-over machine |
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| CN104990937B (en) | 2017-09-29 |
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