CN103071738A - Diode lead-out line straightening machine - Google Patents
Diode lead-out line straightening machine Download PDFInfo
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- CN103071738A CN103071738A CN2013100040733A CN201310004073A CN103071738A CN 103071738 A CN103071738 A CN 103071738A CN 2013100040733 A CN2013100040733 A CN 2013100040733A CN 201310004073 A CN201310004073 A CN 201310004073A CN 103071738 A CN103071738 A CN 103071738A
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Abstract
The invention discloses a diode lead-out line straightening machine, which comprises a primary straightening device, a transmission conveying device, an oscillation orientation precise straightening device, a finished product gathering hopper, a control system, a stander and a supply device enabling the diodes to be sequentially arranged at intervals. The supply device, the primary straightening device, the transmission conveying device and the oscillation orientation precise straightening device are sequentially connected with one another, the oscillation orientation precise straightening device comprises a first straightening roll, a second straightening roll, a material uniformly-distributing mechanism, a reversing device enabling the orientation of lead-out liens of the diodes to be in consistency, a second drive mechanism for driving the first straightening roll to rotate and supplying power to the material uniformly-distributing mechanism and a third drive mechanism for driving the second straightening roll to rotate, the first straightening roll and the second straightening roll make relative differential movement, and a precise straightening passage with an adjustable gap and capable of dropping the diodes processed by the material uniformly-distributing mechanism is arranged between the first straightening roll and the second straightening roll. Through twice screening, the twisting, broken pin and reject phenomenon of the diodes in the straightening process can be avoided, and the phenomenon that the diode misses the straightening also can be avoided.
Description
Technical field
The present invention relates to a kind of diode lead-out wire straightener, belong to a kind of special equipment of processing the diode lead alignment.
Background technology
At present, China is diode production big country, and there are hundreds of the enterprises that produce diode in the whole nation, and annual diode production quantity is 1,200 hundred million diodes approximately, and do not electroplate red hollow billet through causing the bending that goes between after electroplating, must be through could packing by printing test after the alignment.Alignment is manually carried out in the most employing of present diode, because labour intensive, production efficiency is low, and flow of personnel is frequent etc., and reason causes the alignment of diode to become the production bottleneck of each producer.Domestic a lot of colleague sees this bottleneck, there is producer to attempt replacing the straight mode of artificial stranding with the mode of machine alignment, carried out good try, these methods adopt vibrations charging trays discharged to, utilize the gap of driving belt to form the alignment passage, carry out alignment in vertical and horizontal direction, substituted in a way artificial alignment, but because the characteristic of mechanical alignment causes diode discharged to phase mutual friction in the process, the destroyed blackout of tin coating, and two-way pressure is rubbed with the hands straight, cause disconnected pin and the jam phenomenon of diode lead to occur, simultaneously, mechanism is complicated, noise is large, the diode that can not automatically separate macrobending is follow-uply also wanted hand picking, and diode production producer has been caused new puzzlement.
Summary of the invention
Technical problem to be solved by this invention is the defective that overcomes prior art, a kind of diode lead-out wire straightener is provided, it can have been avoided diode twisting, the disconnected pin in alignment process and scrap phenomenon through twice screening, has also avoided diode to leak the alignment phenomenon simultaneously.
In order to solve the problems of the technologies described above, technical scheme of the present invention is: a kind of diode lead-out wire straightener, and it comprises that first alignment device, transmission conveying appliance, concussion are discharged to smart coalignment, finished product collection bucket, control system, frame and the feeding device that makes diode the interval be arranged and arrange in order; Feeding device, first alignment device, transmission conveying appliance, concussion is connected successively discharged to smart coalignment, described just alignment device comprises the first driving mechanism and the multistage first alignment mechanism that is connected successively, just alignment mechanism comprises the blanking baffle plate, rub material base plate and first alignment roller with the hands, blanking baffle plate and stranding material base plate all are fixedly connected on the frame, the front end of the lower end of blanking baffle plate and stranding material base plate forms the level blanking port, rub the material base plate with the hands and just leave the first revisal straight channel between the alignment roller, the first driving mechanism drives just alignment roller rotation, be provided with large curved material blanking channel on the frame, and large curved material blanking channel is arranged on the front side of the first alignment mechanism of the superiors, at the undermost just tail end of the stranding material base plate of alignment mechanism the first feeding distribution mechanism is installed, and this first feeding distribution mechanism is positioned at the top of transmission conveying appliance, concussion comprises the first alignment roller discharged to smart coalignment, the second alignment roller, homocline mechanism, make the diode lead-out wire discharged to consistent reversing arrangement, the 3rd driving mechanism that drives the rotation of the first alignment roller and the second driving mechanism of power is provided and drives the rotation of the second alignment roller to homocline mechanism, reversing arrangement comprises some diverter hoppers and the concussion mechanism that diverter hopper is moved around, has the commutation conduit on the diverter hopper, and have the first discharging opening on the diverter hopper, the first discharging opening is positioned at the end of commutation conduit, the first alignment roller is relative differential motion with the second alignment roller, and it is adjustable and can fall into the smart alignment passage of the diode of processing through homocline mechanism to leave the gap between the first alignment roller and the second alignment roller, the first discharging opening of diverter hopper, homocline mechanism and smart alignment passage are connected successively, the second diversion mechanism also is installed on the frame, this the second diversion mechanism is positioned at the front side of diverter hopper, be provided with large curved material screen gating road between the second diversion mechanism and the transmission conveying appliance, control system and finished product collection bucket are installed on the frame, and the finished product collection bucket is positioned at the below of smart alignment passage.
Further, described feeding device comprises batch charging mechanism, material screening machine structure and concussion comb material mechanism, batch charging mechanism comprises transfer tape assemble, drive the 3rd reducing motor and the striker plate of transfer tape assemble motion, striker plate is positioned at the both sides of transfer tape assemble, the material screening machine structure comprises the 4th reducing motor, center adjustable wheel, connecting rod, screen tray supporting component and the screen tray that is set side by side with some sieve material strips, the 4th reducing motor is installed on the frame, center adjustable wheel is sleeved on the motor shaft of the 4th reducing motor, one end and the center adjustable wheel centering type of connecting rod are hinged, the other end of connecting rod and screen tray supporting component are hinged, the screen tray supporting component by guideway slidably be connected on the frame, screen tray is fixedly connected on the screen tray supporting component, concussion comb material mechanism comprises the first elastic support, first inhales iron plate, but be set side by side with the concussion comb charging tray of some comb material strips and the first electromagnet of energize, described the first electromagnet is installed on the frame, first inhales the below that iron plate is fixed on concussion comb charging tray, first inhales iron plate also cooperates and be positioned at the first electromagnet with the first electromagnet a side, and concussion comb charging tray is installed on the frame by the first elastic support.
Further, described large curved material blanking channel is adjusted plate by large curved material bearing plate, large curved material discharge flapper and curved material gap and is surrounded, the front end that plate is adjusted in the front end of large curved material bearing plate and curved material gap forms the material mouthful adjustable large curved material blanking port of size, form large curved material discharging opening between the rear end of large curved material bearing plate and the large curved material discharge flapper, large curved material bearing plate, large curved material discharge flapper and curved material gap are adjusted plate and all are fixedly connected on the frame.
Further, described the first feeding distribution mechanism comprises some minute material strips of rubbing with the hands on the material base plate that are installed in, and a minute material strip is arrangement arranged side by side, and forms the semi-finished product charging conduit between the adjacent minute material strip.
Further, described the first driving mechanism comprise the first drive sprocket, the first chain, the first reducing motor, the first tensioning wheel assembly and respectively with a plurality of just coaxial mounted a plurality of sprocket wheels of alignment roller, the first drive sprocket is sleeved on the motor shaft of the first reducing motor, and the first drive sprocket, the first tensioning wheel assembly and the sprocket wheel of being connected connect by the first chain drive.
Further, described the second diversion mechanism comprises can regulate shunting slide plate and some flow distribution plates, and flow distribution plate is fixed on the shunting slide plate, and flow distribution plate lays respectively at the front side between the adjacent commutation conduit.
Further, be separately installed with the governor motion in the gap that can regulate the first revisal straight channel between the both sides of described just alignment roller and the frame, also be separately installed with the governor motion that to regulate smart alignment path clearance between the both sides of described the first alignment roller and the frame, described governor motion comprises and first alignment roller or the coaxial mounted adjustable bearing base of the first alignment roller and two trip bolts and an adjustment screw corresponding with adjustable bearing base, adjustment screw is installed on the frame, one end of adjustable bearing base is installed on the frame by trip bolt, have regulating tank on the other end, the trip bolt of this end passes regulating tank and is tightened on the frame, and this end of adjustable bearing base is against on the adjustment screw.
Further, described diverter hopper is comprised of the space bar of diversion baffle, slide plate, base plate and both sides, and described the first discharging opening is arranged between diversion baffle and the base plate.
Further, described concussion mechanism comprises that concussion support, the second electromagnet, the second elastic support and second inhale iron plate, the second electromagnet is installed on the concussion support, second inhales the below that iron plate is fixed on diverter hopper, described diverter hopper is installed on the concussion support by the second elastic support, and second inhales iron plate cooperates and be positioned at the second electromagnet with the second electromagnet a side.
Further, described homogenizing device comprises some discharged to wheel assembly, the blend stop installing plate, stripper plate and discharged to the wheel bolster, corresponding one by one with the commutation conduit discharged to wheel assembly, comprise discharged to wheel discharged to wheel assembly, torsion spring and two back-up rings and match with cylindrical discharged to wheel and to fix the blend stop of diode colloid, stripper plate is positioned at the terminal of blend stop and forms the second discharging opening with blend stop, blend stop is hinged on the blend stop installing plate, one end of torsion spring is connected on the blend stop, the other end of torsion spring is connected on the blend stop installing plate, discharged to having some blow tanks that block the diode colloid on the wheel, two back-up rings are installed in respectively discharged to the both sides of taking turns, but the lead-out wire of diode in the cylindrical butt blow tank of two back-up rings, be sleeved on discharged on the wheel bolster discharged to wheel, can be rotated to support on the described frame discharged to the wheel bolster, blend stop installing plate and stripper plate all are fixedly connected on the frame.
Further, described the second driving mechanism comprises the second drive sprocket, the second reducing motor, the second chain, the hinge wheel coaxial with the first alignment roller, be sleeved on discharged to the second minor sprocket and adjustable the second tensioning wheel assembly on the wheel bolster, the second drive sprocket is sleeved on the motor shaft of the second reducing motor, the second drive sprocket, hinge wheel, the second minor sprocket be connected tensioning wheel assembly and connect by the second chain drive, described the 3rd driving mechanism comprises the 3rd drive sprocket, the 5th reducing motor, the 3rd chain and first minor sprocket coaxial with the second alignment roller, the 3rd drive sprocket is sleeved on the motor shaft of the 5th reducing motor, the 3rd drive sprocket be connected minor sprocket and connect by the 3rd chain drive.
Adopted technique scheme, the present invention has following beneficial effect:
1, adopts the method for machine automatization alignment to substitute the straight primitive method of manual stranding, greatly improved production efficiency.
2, the diode lead-out wire whole draw do not adopt in the straight process vibrating disk discharged to, do not have the phase mutual friction between the diode, thereby avoided diode lead-out wire surface tin coating because of the friction phenomenon of turning black.
3, the diode of large curved material is rejected through twice screening mouth, guarantees the straight quality of drawing of final finished.
4, wholely draw straight process and adopt the alignment roller that each diode is carried out thick alignment and smart alignment, do not exist and force to rub straight mechanical damage with the hands, can not cause diode lead-out wire dog leg, twisting fried dough twist, disconnected pin and scrap phenomenon.
5, can be applicable to various diode specifications according to the gap length of diode colloid adjusted size first revisal straight channel and smart alignment passage, enlarge the scope of application of the present invention.
7, adopt discharged to hopper, will be converted to laterally discharged to inconsistent diode, each only through discharged to schedule to diode all can be one by one the smart alignment passage of process, do not exist the diode leakage to draw straight phenomenon.
8, by changing discharged to the size of hopper with discharged to the size of conduit, make this equipment be applicable to the diode of most of specifications, versatility is extremely strong.
9, every diode draw straight machine per hour can alignment 8-12kg diode, can realize single many machines of keeping an eye on, reduced cost of labor, can be applicable to drawing of diode in enormous quantities straight.
Description of drawings
Fig. 1 is the structural scheme of mechanism of diode lead-out wire straightener of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is one of A-A cutaway view of Fig. 2;
Fig. 4 be Fig. 2 the A-A cutaway view two;
Fig. 5 is the rearview of Fig. 3;
Fig. 6 is the structural representation of material screening machine structure of the present invention;
Fig. 7 is the structural representation of screen tray of the present invention;
Fig. 8 is the right view of Fig. 6;
Fig. 9 is the structural representation that concussion comb of the present invention is expected mechanism;
Figure 10 is the D-D cutaway view of Fig. 9;
Figure 11 is the just structural representation of alignment device of the present invention;
Figure 12 is the top view of Figure 11;
Figure 13 is the rearview of Figure 11;
Figure 14 is the E-E cutaway view of Figure 12;
Figure 15 is that concussion of the present invention is discharged to the structural representation of smart coalignment;
Figure 16 is the backsight enlarged drawing of Figure 15;
Figure 17 is the enlarged drawing of overlooking of Figure 15;
Figure 18 is the G-G cutaway view of Figure 17;
Figure 19 is the structural representation of diverter hopper of the present invention;
Figure 20 is the J-J cutaway view of Figure 19;
Figure 21 is the structural representation discharged to wheel assembly of the present invention;
Figure 22 is the L-L cutaway view of Figure 21.
The specific embodiment
Content of the present invention is easier to be expressly understood in order to make, and the below is according to specific embodiment and by reference to the accompanying drawings, and the present invention is further detailed explanation,
Shown in Fig. 1 ~ 22, a kind of diode lead-out wire straightener, it comprises that first alignment device, transmission conveying appliance 60, concussion are discharged to smart coalignment, finished product collection bucket 1, control system 2, frame 3 and the feeding device that makes diode the interval be arranged and arrange in order.Feeding device, first alignment device, transmission conveying appliance 60, concussion is connected successively discharged to smart coalignment, just the alignment device comprises the first driving mechanism and the multistage first alignment mechanism that is connected successively, just alignment mechanism comprises blanking baffle plate 4, rub material base plate 5 and first alignment roller 6 with the hands, blanking baffle plate 4 and stranding material base plate 5 all are fixedly connected on the frame 3, the front end of the lower end of blanking baffle plate 4 and stranding material base plate 5 forms level blanking port 45, rub material base plate 5 with the hands and just leave first revisal straight channel 56 between the alignment roller 6, the first driving mechanism drives just alignment roller 6 rotations, be provided with large curved material blanking channel 3-1 on the frame 3, and large curved material blanking channel 3-1 is arranged on the front side of the first alignment mechanism of the superiors, at the undermost just tail end of the stranding material base plate 5 of alignment mechanism the first feeding distribution mechanism is installed, and this first feeding distribution mechanism is positioned at the top of transmission conveying appliance 60, concussion comprises the first alignment roller 7 discharged to smart coalignment, the second alignment roller 8, homocline mechanism, make the diode lead-out wire discharged to consistent reversing arrangement, the 3rd driving mechanism that drives 7 rotations of the first alignment roller and the second driving mechanism of power is provided and drives 8 rotations of the second alignment roller to homocline mechanism, reversing arrangement comprises some diverter hoppers and makes the concussion mechanism of diverter hopper vibrations, has commutation conduit 9-1 on the diverter hopper, and have the first discharging opening 9-2 on the diverter hopper, the first discharging opening 9-2 is positioned at the end of commutation conduit 9-1, the first alignment roller 7 is relative differential motion with the second alignment roller 8, and it is adjustable and can fall into the smart alignment passage 78 of the diode of processing through homocline mechanism to leave the gap between the first alignment roller 7 and the second alignment roller 8, the first discharging opening 9-2 of diverter hopper, homocline mechanism and smart alignment passage 78 are connected successively, the second diversion mechanism also is installed on the frame 3, this the second diversion mechanism is positioned at the front side of diverter hopper, be provided with large curved material screen gating road 3-2 between the second diversion mechanism and the transmission conveying appliance 60, control system 2 and finished product collection bucket 1 are installed on the frame 3, and finished product collection bucket 1 is positioned at the below of smart alignment passage 78.
Shown in Fig. 3 ~ 10, feeding device comprises batch charging mechanism, material screening machine structure and concussion comb material mechanism, batch charging mechanism comprises transfer tape assemble 10, drive the 3rd reducing motor 11 and the striker plate 12 of transfer tape assemble 10 motions, striker plate 12 is positioned at the both sides of transfer tape assemble 10, the material screening machine structure comprises the 4th reducing motor 13, center adjustable wheel 14, connecting rod 15, screen tray supporting component 16 and the screen tray 17 that is set side by side with some sieve material strip 17-1, the 4th reducing motor 13 is installed on the frame 3, center adjustable wheel 14 is sleeved on the motor shaft of the 4th reducing motor 13, one end and center adjustable wheel 14 centering types of connecting rod 15 are hinged, the other end of connecting rod 15 and screen tray supporting component 16 are hinged, screen tray supporting component 16 by guideway 18 slidably be connected on the frame 3, screen tray 17 is fixedly connected on the screen tray supporting component 16, concussion comb material mechanism comprises the first elastic support 19, first inhales iron plate 20, but be set side by side with the concussion comb charging tray 21 of some comb material strip 21-1 and the first electromagnet 22 of energize, the first electromagnet 22 is installed on the frame 3, first inhales the below that iron plate 20 is fixed on concussion comb charging tray 21, first inhales iron plate 20 also cooperates and be positioned at the first electromagnet 22 with the first electromagnet 22 a side, and concussion comb charging tray 21 is installed on the frame 3 by the first elastic support 19.
Shown in Figure 11,14, large curved material blanking channel 3-1 adjusts plate 25 by large curved material bearing plate 23, large curved material discharge flapper 24 and curved material gap and surrounds, the front end that plate 25 is adjusted in the front end of large curved material bearing plate 23 and curved material gap forms the material mouthful adjustable large curved material blanking port 23-25 of size, form large curved material discharging opening 23-24 between the rear end of large curved material bearing plate 23 and the large curved material discharge flapper 24, large curved material bearing plate 23, large curved material discharge flapper 24 and curved material gap are adjusted plate 25 and all are fixedly connected on the frame 3.
Comprise some minute material strips 26 of rubbing with the hands on the material base plate 5 that are installed in such as Figure 12,14, the first feeding distribution mechanisms, minute material strip 26 is arrangement arranged side by side, and forms semi-finished product charging conduit 26-1 between the adjacent minute material strip 26.
As shown in figure 13, the first driving mechanism comprise the first drive sprocket 27, the first chain 28, the first reducing motor 29, the first tensioning wheel assembly 30 and respectively with a plurality of just alignment roller 6 coaxial mounted a plurality of sprocket wheels 31, the first drive sprocket 27 is sleeved on the motor shaft of the first reducing motor 29, and the first drive sprocket 27, the first tensioning wheel assembly 30 and a plurality of sprocket wheel 31 are in transmission connection by the first chain 8.
As shown in figure 17, the second diversion mechanism comprises can regulate shunting slide plate 32 and some flow distribution plates 33, and flow distribution plate 33 is fixed on the shunting slide plate 32, and flow distribution plate 33 lays respectively at the front side between the adjacent commutation conduit 9-1.
Such as Figure 11,13,15, shown in 16, just be separately installed with the governor motion in the gap that can regulate first revisal straight channel 56 between the both sides of alignment roller 6 and the frame 3, also be separately installed with the governor motion that to regulate smart alignment passage 78 gaps between the both sides of the first alignment roller 7 and the frame 3, described governor motion comprises and first alignment roller 6 or the first alignment roller 7 coaxial mounted adjustable bearing bases 34 and two trip bolts 35 and an adjustment screw 36 corresponding with adjustable bearing base 34, adjustment screw 36 is installed on the frame 3, one end of adjustable bearing base 34 is installed on the frame 3 by trip bolt 35, have regulating tank 34-1 on the other end, the trip bolt 35 of this end passes regulating tank 34-1 and is tightened on the frame 3, and this end of adjustable bearing base 34 is against on the adjustment screw 36.
Shown in Figure 17 ~ 20, diverter hopper is comprised of the space bar 40 of diversion baffle 37, slide plate 38, base plate 39 and both sides, and the first discharging opening 9-2 is arranged between diversion baffle 37 and the base plate 39.
As shown in figure 18, described concussion mechanism comprises that concussion support 63, the second electromagnet 41, the second elastic support 42 and second inhale iron plate 43, the second electromagnet 41 is installed on the concussion support 63, second inhales the below that iron plate 43 is fixed on diverter hopper, diverter hopper is installed on the concussion support 63 by the second elastic support 42, and second inhales the side that iron plate 43 and the second electromagnet 41 cooperate and be positioned at the second electromagnet 41.
Such as Figure 18,21, shown in 22, homogenizing device comprises some discharged to wheel assembly, blend stop installing plate 44, stripper plate 46 and discharged to the wheel bolster 47, corresponding one by one with commutation conduit 9-1 discharged to wheel assembly, comprise discharged to wheel 48 discharged to wheel assembly, torsion spring 49 and two back-up rings 50 and match with cylindrical discharged to wheel 48 and to fix the blend stop 51 of diode colloid, stripper plate 46 is positioned at the terminal of blend stop 51 and forms the second discharging opening 46-51 with blend stop 51, blend stop 51 is hinged on the blend stop installing plate 44, one end of torsion spring 49 is connected on the blend stop 51, the other end of torsion spring 49 is connected on the blend stop installing plate 44, discharged to having some blow tank 48-1 that block the diode colloid on the wheel 48, two back-up rings 50 are installed in respectively discharged to the both sides of taking turns 48, but the lead-out wire of diode in the cylindrical butt blow tank 48-1 of two back-up rings 50, be sleeved on discharged on the wheel bolster 47 discharged to wheel 48, can be rotated to support on the frame 3 discharged to wheel bolster 47, blend stop installing plate 44 and stripper plate 46 all are fixedly connected on the frame 3.
As shown in figure 16, described the second driving mechanism comprises the second drive sprocket 52, the second reducing motor 53, the second chain 54, the hinge wheel 55 coaxial with the first alignment roller 7, be sleeved on discharged to the second minor sprocket 58 and adjustable the second tensioning wheel assembly 59 on the wheel bolster 47, the second drive sprocket 52 is sleeved on the motor shaft of the second reducing motor 53, the second drive sprocket 52, hinge wheel 55, the second minor sprocket 58 and the second tensioning wheel assembly 59 are in transmission connection by the second chain 54, the 3rd driving mechanism comprises the 3rd drive sprocket 62, the 5th reducing motor 61, the 3rd chain 64 and first minor sprocket 57 coaxial with the second alignment roller 8, the 3rd drive sprocket 62 is sleeved on the motor shaft of the 5th reducing motor 61, and the 3rd drive sprocket 62 and the first minor sprocket 57 are in transmission connection by the 3rd chain 64.The 3rd driving mechanism provides power also can for simultaneously transmission conveying appliance 60.
Operation principle of the present invention is as follows:
Rambling diode is put on the transfer tape assemble 10, then be transported to the material screening machine structure, entering concussion comb material mechanism is pulled open the mutual spacing between the diode again, reach diode not phase mutual friction and vertically disposed state, the larger diode of lead-out wire bending rolls into large curved material blanking channel 3-1, disallowable, the interval is arranged and sequencedly laterally roll into from level blanking port 45 through the diode after the above-mentioned processing, then the lead-out wire that enters 56 pairs of diodes of first revisal straight channel carries out preliminary alignment, fall into after treatment the just level blanking port 45 of alignment mechanism of next stage, the lead-out wire that enters again 56 pairs of diodes of first revisal straight channel of next stage carries out the preliminary alignment of secondary, roll into successively, until last first alignment mechanism, shunting is opened through the first diversion mechanism again, be delivered to smart coalignment by transmission conveying appliance 60, in the way, lead-out wire still has the diode of larger bending to fall into large curved material screen gating road 3-2, the second diversion mechanism so that diode can shunt enter each diverter hopper, made originally with the mating reaction of shaking mechanism by diverter hopper again and all changed into laterally discharged to inconsistent diode, make it discharged to unanimously, the first discharging opening 9-2 through diverter hopper rolls into discharged to the blow tank 48-1 that takes turns 48, in order to guarantee that diode can not fall down on discharged to wheel 48, be provided with blend stop 51, under the effect of stripper plate 46, carry out smart alignment through rolling into 78 pairs of diodes of smart alignment passage behind the second discharging opening 46-51, after the alignment, fall into finished product collection bucket 1, whole alignment process is finished.
Above-described specific embodiment; purpose of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the above only is specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any modification of making, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. diode lead-out wire straightener is characterized in that: it comprises that first alignment device, transmission conveying appliance (60), concussion are discharged to smart coalignment, finished product collection bucket (1), control system (2), frame (3) and the feeding device that makes diode the interval be arranged and arrange in order; Feeding device, first alignment device, transmission conveying appliance (60), concussion is connected successively discharged to smart coalignment, described just alignment device comprises the first driving mechanism and the multistage first alignment mechanism that is connected successively, just alignment mechanism comprises blanking baffle plate (4), rub material base plate (5) and first alignment roller (6) with the hands, blanking baffle plate (4) and stranding material base plate (5) all are fixedly connected on the frame (3), the front end of the lower end of blanking baffle plate (4) and stranding material base plate (5) forms level blanking port (45), rub material base plate (5) with the hands and just leave first revisal straight channel (56) between the alignment roller (6), the first driving mechanism drives just alignment roller (6) rotation; Be provided with large curved material blanking channel (3-1) on the frame (3), and large curved material blanking channel (3-1) is arranged on the front side of the first alignment mechanism of the superiors, at the undermost just tail end of the stranding material base plate (5) of alignment mechanism the first feeding distribution mechanism is installed, and this first feeding distribution mechanism is positioned at the top of transmission conveying appliance (60); Concussion comprises the first alignment roller (7) discharged to smart coalignment, the second alignment roller (8), homocline mechanism, make the diode lead-out wire discharged to consistent reversing arrangement, the 3rd driving mechanism that drives the rotation of the first alignment roller (7) and the second driving mechanism of power is provided and drives the rotation of the second alignment roller (8) to homocline mechanism, reversing arrangement comprises some diverter hoppers and makes the concussion mechanism of diverter hopper vibrations, has commutation conduit (9-1) on the diverter hopper, and have the first discharging opening (9-2) on the diverter hopper, the first discharging opening (9-2) is positioned at the end of commutation conduit (9-1), the first alignment roller (7) is relative differential motion with the second alignment roller (8), and it is adjustable and can fall into the smart alignment passage (78) of the diode of processing through homocline mechanism, first discharging opening (9-2) of diverter hopper to leave the gap between the first alignment roller (7) and the second alignment roller (8), homocline mechanism and smart alignment passage (78) are connected successively; Frame also is equipped with the second diversion mechanism on (3), and this second diversion mechanism is positioned at the front side of diverter hopper, is provided with large curved material screen gating road (3-2) between the second diversion mechanism and the transmission conveying appliance (60); Control system (2) and finished product collection bucket (1) are installed on the frame (3), and finished product collection bucket (1) is positioned at the below of smart alignment passage (78).
2. diode lead-out wire straightener according to claim 1, it is characterized in that: described feeding device comprises batch charging mechanism, material screening machine structure and concussion comb material mechanism, batch charging mechanism comprises transfer tape assemble (10), drive the 3rd reducing motor (11) and the striker plate (12) of transfer tape assemble (10) motion, striker plate (12) is positioned at the both sides of transfer tape assemble (10), the material screening machine structure comprises the 4th reducing motor (13), center adjustable wheel (14), connecting rod (15), screen tray supporting component (16) and be set side by side with the screen tray (17) of some sieve material strips (17-1), the 4th reducing motor (13) is installed on the frame (3), center adjustable wheel (14) is sleeved on the motor shaft of the 4th reducing motor (13), one end of connecting rod (15) and center adjustable wheel (14) centering type are hinged, the other end of connecting rod (15) and screen tray supporting component (16) are hinged, screen tray supporting component (16) by guideway (18) slidably be connected on the frame (3), screen tray (17) is fixedly connected on the screen tray supporting component (16), concussion comb material mechanism comprises the first elastic support (19), first inhales iron plate (20), be set side by side with some comb material strips (21-1) concussion comb charging tray (21) but and first electromagnet (22) of energize, described the first electromagnet (22) is installed on the frame (3), first inhales the below that iron plate (20) is fixed on concussion comb charging tray (21), first inhales iron plate (20) also cooperates and be positioned at the first electromagnet (22) with the first electromagnet (22) a side, and concussion comb charging tray (21) is installed on the frame (3) by the first elastic support (19).
3. diode lead-out wire straightener according to claim 1, it is characterized in that: described large curved material blanking channel (3-1) is by large curved material bearing plate (23), large curved material discharge flapper (24) and curved material gap are adjusted plate (25) and are surrounded, the front end that plate (25) is adjusted in the front end of large curved material bearing plate (23) and curved material gap forms material mouthful size adjustable large curved material blanking port (23-25), form large curved material discharging opening (23-24), large curved material bearing plate (23) between the rear end of large curved material bearing plate (23) and the large curved material discharge flapper (24), large curved material discharge flapper (24) and curved material gap are adjusted plate (25) and all are fixedly connected on the frame (3).
4. diode lead-out wire straightener according to claim 1, it is characterized in that: described the first feeding distribution mechanism comprises some minute material strips (26) of rubbing with the hands on the material base plate (5) that are installed in, minute material strip (26) is arrangement arranged side by side, and forms semi-finished product charging conduits (26-1) between the adjacent minute material strip (26); Described the second diversion mechanism comprises can regulate shunting slide plate (32) and some flow distribution plates (33), and flow distribution plate (33) is fixed on the shunting slide plate (32), and flow distribution plate (33) lays respectively at the front side between the adjacent commutation conduit (9-1).
5. diode lead-out wire straightener according to claim 1, it is characterized in that: described the first driving mechanism comprise the first drive sprocket (27), the first chain (28), the first reducing motor (29), the first tensioning wheel assembly (30) and respectively with a plurality of just coaxial mounted a plurality of sprocket wheels of alignment roller (6) (31), the first drive sprocket (27) is sleeved on the motor shaft of the first reducing motor (29), and the first drive sprocket (27), the first tensioning wheel assembly (30) and a plurality of sprocket wheel (31) are in transmission connection by the first chain (28).
6. diode lead-out wire straightener according to claim 1, it is characterized in that: the governor motion that is separately installed with the gap that to regulate first revisal straight channel (56) between the both sides of described just alignment roller (6) and the frame (3), also be separately installed with the governor motion that to regulate smart alignment passage (78) gap between the both sides of described the first alignment roller (7) and the frame (3), described governor motion comprises and first alignment roller (6) or the first coaxial mounted adjustable bearing base of alignment roller (7) (34) and two trip bolts (35) and an adjustment screw (36) corresponding with adjustable bearing base (34), adjustment screw (36) is installed on the frame (3), one end of adjustable bearing base (34) is installed on the frame (3) by trip bolt (35), have regulating tank (34-1) on the other end, the trip bolt of this end (35) passes regulating tank (34-1) and is tightened on the frame (3), and this end of adjustable bearing base (34) is against on the adjustment screw (36).
7. diode lead-out wire straightener according to claim 1, it is characterized in that: described diverter hopper is comprised of the space bar (40) of diversion baffle (37), slide plate (38), base plate (39) and both sides, and described the first discharging opening (9-2) is arranged between diversion baffle (37) and the base plate (39).
8. diode lead-out wire straightener according to claim 1, it is characterized in that: described concussion mechanism comprises concussion support (63), the second electromagnet (41), the second elastic support (42) and the second suction iron plate (43), the second electromagnet (41) is installed on the concussion support (63), second inhales the below that iron plate (43) is fixed on diverter hopper, described diverter hopper is installed in concussion support (63) by the second elastic support (42), and second inhales the side that iron plate (43) and the second electromagnet (41) cooperate and be positioned at the second electromagnet (41).
9. diode lead-out wire straightener according to claim 1, it is characterized in that: described homogenizing device comprises some discharged to wheel assembly, blend stop installing plate (44), stripper plate (46) and discharged to the wheel bolster (47), corresponding one by one with commutation conduit (9-1) discharged to wheel assembly, comprise discharged to wheel (48) discharged to wheel assembly, torsion spring (49) and two back-up rings (50) and match with cylindrical discharged to wheel (48) and to fix the blend stop (51) of diode colloid, stripper plate (46) is positioned at the terminal of blend stop (51) and forms the second discharging opening (46-51) with blend stop (51), blend stop (51) is hinged on the blend stop installing plate (44), one end of torsion spring (49) is connected on the blend stop (51), the other end of torsion spring (49) is connected on the blend stop installing plate (44), discharged to having some blow tanks (48-1) that block the diode colloid on the wheel (48), two back-up rings (50) are installed in respectively the both sides discharged to wheel (48), two back-up rings (50) but the lead-out wire of the interior diode of cylindrical butt blow tank (48-1), be sleeved on discharged on the wheel bolster (47) discharged to wheel (48), can be rotated to support on the described frame (3) discharged to wheel bolster (47), blend stop installing plate (44) and stripper plate (46) all are fixedly connected on the frame (3).
10. diode lead-out wire straightener according to claim 9, it is characterized in that: described the second driving mechanism comprises the second drive sprocket (52), the second reducing motor (53), the second chain (54), the hinge wheel (55) coaxial with the first alignment roller (7), be sleeved on discharged to the second minor sprocket (58) and adjustable the second tensioning wheel assembly (59) on the wheel bolster (47), the second drive sprocket (52) is sleeved on the motor shaft of the second reducing motor (53), the second drive sprocket (52), hinge wheel (55), the second minor sprocket (58) and the second tensioning wheel assembly (59) are in transmission connection by the second chain (54), described the 3rd driving mechanism comprises the 3rd drive sprocket (62), the 5th reducing motor (61), the 3rd chain (64) and first minor sprocket (57) coaxial with the second alignment roller (8), the 3rd drive sprocket (62) is sleeved on the motor shaft of the 5th reducing motor (61), and the 3rd drive sprocket (62) and the first minor sprocket (57) are in transmission connection by the 3rd chain (64).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310004073.3A CN103071738B (en) | 2013-01-07 | 2013-01-07 | Diode lead-out line straightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310004073.3A CN103071738B (en) | 2013-01-07 | 2013-01-07 | Diode lead-out line straightening machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103071738A true CN103071738A (en) | 2013-05-01 |
| CN103071738B CN103071738B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310004073.3A Expired - Fee Related CN103071738B (en) | 2013-01-07 | 2013-01-07 | Diode lead-out line straightening machine |
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| CN (1) | CN103071738B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103506523A (en) * | 2013-09-24 | 2014-01-15 | 黄山市祁门鼎峰电子有限公司 | Diode straightening screening machine |
| CN106128982A (en) * | 2016-08-31 | 2016-11-16 | 连云港丰达电子有限公司 | A kind of diode draws straight machine |
| CN108598010A (en) * | 2018-07-18 | 2018-09-28 | 连云港丰达电子有限公司 | Draw straight machine |
| CN109018889A (en) * | 2018-07-12 | 2018-12-18 | 太仓市晨启电子精密机械有限公司 | A kind of blunt Test Diode of glass and Printing machine |
| CN109238169A (en) * | 2018-08-23 | 2019-01-18 | 重庆市嘉凌新科技有限公司 | lead bending detection device |
| CN109719047A (en) * | 2018-12-29 | 2019-05-07 | 安徽龙芯微科技有限公司 | Diode split pole device |
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| US3799216A (en) * | 1972-09-06 | 1974-03-26 | J Kopczynski | Straightening machine for elongated workpieces |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103506523A (en) * | 2013-09-24 | 2014-01-15 | 黄山市祁门鼎峰电子有限公司 | Diode straightening screening machine |
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| CN106128982A (en) * | 2016-08-31 | 2016-11-16 | 连云港丰达电子有限公司 | A kind of diode draws straight machine |
| CN109018889A (en) * | 2018-07-12 | 2018-12-18 | 太仓市晨启电子精密机械有限公司 | A kind of blunt Test Diode of glass and Printing machine |
| CN108598010A (en) * | 2018-07-18 | 2018-09-28 | 连云港丰达电子有限公司 | Draw straight machine |
| CN108598010B (en) * | 2018-07-18 | 2024-02-20 | 连云港瑞而盛电子科技有限公司 | Straightening machine |
| CN109238169A (en) * | 2018-08-23 | 2019-01-18 | 重庆市嘉凌新科技有限公司 | lead bending detection device |
| CN109238169B (en) * | 2018-08-23 | 2020-08-21 | 重庆市嘉凌新科技有限公司 | Lead bending detection device |
| CN109719047A (en) * | 2018-12-29 | 2019-05-07 | 安徽龙芯微科技有限公司 | Diode split pole device |
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| CN103071738B (en) | 2015-04-15 |
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