CN104975407A - Newdal and silk fiber denim and production process thereof - Google Patents
Newdal and silk fiber denim and production process thereof Download PDFInfo
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Abstract
The invention provides a production process of newdal and silk fiber denim. The production process includes the following steps of spooling, warping, sizing dyeing, drafting, weaving, running repair, singeing and packaging and warehousing. By means of the newdal and silk fiber denim production process, the grade of produced newdal and silk fiber denim is enhanced, the higher technical content is given to the newdal and silk fiber denim, the newdal and silk fiber denim is soft, smooth and excellent in spinnability. The newdal and silk fiber denim and the production process have high development value and broad market prospects.
Description
Technical field
The present invention relates to textile technology field, be specifically related to a kind of Niu Daier and silk fiber denim and production technology thereof.
Background technology
The production of denim originates from the U.S., and Li Wei Astrid Strauss is the founder of jeans.The welcome that jeans wear is rough with style, comfortable and easy to wear, tough and hard wear resistant obtains consumers in general is popular so far more than 150 year.Jeans are a kind of major consumers product of people, and its demand is considerable.According to american cotton corporate statistics, global consumer has 7 pairs of jeans per capita, and Chinese Consumer's is 4 per capita, and has the consumer of 90% at least to have 1 pair of jeans all over the world, has the consumer of 64% to like wearing jeans.Along with the raising of expanding economy and the level of consumption, denim breaches textile indigo thick number twill traditional style already, on rough, random basis, gradually to the future development that light-duty, soft type, colourful colour bar, jacquard knitting etc. are with high content of technology.First the innovation of cowboy's product shows differential, the functionalization aspect of the application of new raw material and the diversification of raw material and fiber.The selection of raw material has breached the general layout based on cotton, from single Pure cotton Product to blending type, elastic-type, non-cottonizing development.But the feel of existing cloth is more stiff, soft not cunning, draping property is poor.Find as somewhat similar with patent this patent in Publication about Document through retrieving us:
[1] Pan Shijun, Zhang Lixin, Hu little Ming, Shi Jijun, Mei Dexiang, Ding Guilian, Sheng Jiayong. a kind of mulberry Tsumugi silk silk oxford and preparation method thereof: Jiangsu, CN104250931A [P] .2014-12-31.Summary: the invention discloses a kind of mulberry Tsumugi silk silk oxford and preparation method thereof.Specifically, it is expanded that first the method carries out organizine, organizine after expanded dyes with weak acid dye through washing and uses color-fixing agent fixation, then dyeing organizine and true qualities tram are made into cowboy's greig, wash finally by mixing neutral proteinase enzyme and after silicone softening agent soft finish, wash and dry and obtain mulberry Tsumugi silk silk oxford of the present invention.The present invention adopts unique post-processing approach, under the prerequisite ensureing wearing comfort, effectively overcome in prior art the powerful problem declined to a great extent after using basic protein ferment treatment silk quality silk oxford, and make silk oxford can tolerate higher temperature and longer time in the washed journey of enzyme, further increase enzyme and wash effect, bidirectional optimistic finished product silk oxford wear fastness and flexibility.
[2] Li Ting, Xu Jing, cotton interwoven fabric development [J] of Li Jing. Niu Daier silk people. Tianjin textile technology, 2011,04:28-29+44. makes a summary: paper describes the style of Newdal Fiber and the cotton interwoven fabric of silk people in detail, and with the development process of this fiber fabric that is raw material and Experiment Result, and tentatively reach purpose of design.
[3] Wang Shaohua. putting into practice [A] of half spinning production flax/coloured stocking yarn of model/spun silk. China Textile Engineering Society, Shanghai City Spinning Science Institute .2010 whole nation Modern Spinning Process technical seminar collection of thesis [C]. China Textile Engineering Society, Shanghai City Spinning Science Institute:, 2010:3. makes a summary: describe the technological process of producing flax/model/spun silk (50/35/15) 25tex lightpink stocking yarn, propose effective spinning process, and practicable solution is proposed to the technical barrier existed in spinning process.
[4] Qiu Wanfu, Zhang little Hong, Wang Wei. the exploitation [A] of compact spinning spun silk/super fine denier model 9.8tex blended yarn. China Textile Engineering Society novel spinning Professional Committee. the 17 national novel spinning Symposium Held collection of thesis [C]. China Textile Engineering Society novel spinning Professional Committee:, 2014:3. makes a summary: in order to develop spun silk and super fine denier model intimate blend yarn, for the performance characteristics of a high proportion of spun silk and super fine denier model, emphasis carries out preliminary treatment to spun silk, and adopt the method for bale of cotton premixed, preferred feedstock pretreating scheme., one-tenth large for spun silk ratio resistance is netted bad, easily twines the technical barriers such as roller, by optimizing spinning each procedure technology parameter, conservative control workshop moisture temperature.Adopt that compact spinning effectively improves that resultant yarn filoplume is many, cotton knot and bar do.The compact spinning spun silk developed/super fine denier model 40/60 9.8tex blended yarn superior in quality, meets the demand of market high-quality.
[5] Lu Yiwen. the exploitation [J] of the color cotton/model/silk blending stocking yarn of combing. Shanghai Textile science and technology; 2010,09:18-21. makes a summary: describe main technologic parameters, the technical measures of the color cotton/model/blended knitted yarn of spun silk environmental protection of production 18 tex 50/40/10 combing and answer Attention question.Test is optimized to the yarning process parameter of fine spining machine, has spun out high-quality knitting yarn.Data Comparison by experiment, show that different front roller rotating speed is on the impact of yarn quality, as the front roller rotating speed selected too small (228 ~ 234 r/min) or excessive (240 ~ 246 r/min), the intensity of yarn, percentage elongation all slightly decline, and intensity is irregular to rise to some extent.When front roller rotating speed diminishes, the details in yarn reduces gradually, and the number of slubbing and joint grain increases gradually.
[6] Qiu Ganxin, a Ji rears people, Li Ruzhen. modal bave blended yarn and production method thereof: Zhejiang, CN101050574 [P] .2007-10-10.Summary: a kind of modal bave blended yarn and production method thereof, it is by Modal fibre 50%, silk fiber 50%, be spun into after all even hair the twist be 1126T/m, Z twist with the fingers to one-ply yarn, then be plied to the twist be 597T/m, S twist with the fingers to number be the bifilar hosiery yarns of 100Nm/2, its production method, comprises the processing steps such as pretreatment of raw material → and hair → carding → drafting → rove → spun yarn → winder → doubling → double twisting → singe → ceeling → inspection → dyeing → finished cylinder yarn.This yarn not only remains that the intrinsic feel of silk goods is soft and smooth, pro-skin, lead good characteristic that is wet, health care, and the premium properties that to have had more intensity standby high, it is little to shrink, wash resistant, ANTIPILLING, antistatic and easy nursing etc. are new.The present invention is successfully for silk goods provide the new varieties yarn that of fine qualities, cost performance is high.
[7] phase hawk, the production technology [J] of clock army. Niu Daier/crotalaria sp/cotton ultra-deep blue jeans cloth. Shanghai Textile science and technology, 2010,02:39-41. makes a summary: the production technology having inquired into Niu Daier/crotalaria sp/cotton ultra-deep blue jeans cloth.Characteristic in conjunction with 3 kinds of fibers carries out the spinning Test of different blended ratio, then, dyes to blended yarn, weaves, the technical study such as arrangement, determines rational technological parameter, improves product quality.
[8] Zhang Chenghui, Feng Yelun, Zhong Jun, Xiang Ying, Pan Xuehua. cotton branch company of Shandong Wantai Enterprise & Investment Co., Ltd. two. nandina/Niu Daier/cotton/Tao Shi fiber spring force denim [Z]. numbering of approving and initiate a project:. qualification unit:. qualification date: 2010-12-18.Summary: nandina/Niu Daier/cotton/Tao Shi fiber spring force denim is a new product belonging to new material science and technology field.On the basis that to be us extensively investigate in market, make full use of the feature of various new fiber, extend demand according to clothes function, the denim new varieties developed, the fashion glamour of elastomer of having deduced to consumer.This product by have certain antibacterial, the sky bamboo fibre of bacteria resistance function, quality softness are smooth, silk quality sense is strong, the Newdal Fiber with high wet modulus and first Polyolefm-based elastic fibers released by Dow Chemical at present, also be that the comfortableness of the tencels such as a kind of innovative high-grade elastomer Tao Shi XLA fiber and high-quality Xinjiang cotton fiber organically combines, and a series of research of technique and scrap build have been carried out to the existing loom of my company, thus guarantee the smooth production of product.
Although above-mentioned document or patent and the present invention somewhat similar, the present invention and above-mentioned document and patent have difference again, specifically please see technical solution of the present invention.
Summary of the invention
To solve the problem, the invention provides Niu Daier and silk fiber denim and production technology thereof, its object is to: denim fabric and preparation technology thereof that a kind of top grade is provided, give the technology content that traditional denim fabric is higher, make denim fabric softness smooth, silk quality sense is strong, fabric shape-retaining ability is good, easily arranges, wash resistant, the performances such as anti-fold, spinning property is excellent.
Technical solution of the present invention:
A kind of Niu Daier and silk fiber denim, is characterized in that: the blending ratio 50:50 of described Niu Daier and silk fiber.
A kind of Niu Daier and silk fiber denim manufacturing technique, is characterized in that, comprise the steps:
1, winder: control workshop relative humidity between 60-70%, between temperature 23-25 DEG C, and the linear velocity that the winder speed of control 1332M bobbin winder is 800-900m/min carries out winding procedure;
2, warping: the tension force being greater than middle warp by the tension force controlling limit warp carries out warping;
3, pulp: parameter is: speed of a motor vehicle 22m/min, indigo content 4.23-4.28g/L, indigo end liquid caustic soda content 2.2-2.4g/L, flow 22.1-23.5cc/h, the volume 405-415L that sizes mixing, viscosity 10 of sizing mixing
s-11
s, on rate 9-11%, regain 9% are fallen;
4, gait: combined by 12 and adopt and gait along the method for wearing;
5, weave: woven technological parameter is: the relative humidity in workshop is strict controlled between 65-70%, loom rotating speed 400-450m/min, back beam height 90-100mm, (why opening time represents with the number of degrees opening time 270 °, because it represents with the angle of loom main shaft.）；
6, running repair: carry out perching and pass through manually to repair knitting flaw point by cloth inspecting machine to the grey cloth woven;
7, singe: adopt a positive and a negative to singe to fabric, the speed of service of fabric is 110-120m/min, uses steam smoothering immediately after singing;
8, determine: can put in storage after finished product package.
Bobbin winder in described step 1) is equipped with Capacitance Clearer, adopts air splicer and waxing attachment.
The model of described air splicer is FG304 type, and described Capacitance Clearer model is DQSS-4 type.
Solid propenoic acid and converted starch is added as main slurry in sizing mixing in described step 3).
Described acrylic acid consumption is the 3-5% of mixed slurry total amount, and converted starch proportion accounts for the 70-80% of formula.
The operation principle of air splicer is by compressed air by leading for sliver untwisting, and then twist in twisting chamber, splice, this entire exercise deadline approximately needs 1.5s.Air splicing tieing place yarn diameter is about 1.2 times of raw yarn diameter, twists with the fingers joint length between 20-30mm.It is more than 80% of raw yarn strength that tieing place retains brute force.
The present invention is compared with existing textile technology, and tool has the following advantages and beneficial effect:
1, the Niu Daier that produces of the present invention and silk fiber denim improve the class of denim, and give the technology content of traditional cowboy Geng Gao, and the present invention has soft smooth, and spinning property is excellent, and Development volue of the present invention is high, wide market.
2, by controlling, its fabric sofetening of blending ratio is next to the skin, bright in color, heat-insulation breathable, green health.
3, the large tieing on warp thread, large impurity can be removed by DQSS-4 type Capacitance Clearer; Adopt air splicer, realize knotless, keep the fineness of cloth cover; Adopt waxing attachment, decrease the filoplume that doff process produces, reduce thread friction coefficient; The convoluting speed of winder changes with winding radius change, and the change of linear velocity directly causes the fluctuation of winding tension, thus affects the forming quality of winder and the physical and mechanical properties of yarn, and the general 800-900m/min that adopts is advisable.
4, warping adopts small tension receiving coil, accomplishes equitable subsection configuration tension force, to guarantee that tension in Warping is even, extends less, for preventing limit yarn overlapping, improving selvedge flatness, increasing the tension force of limit warp, ensure to sting through yarn channel Glabrous.And transport, put bobbin time accomplish to handle with care, reject bad bobbin.
5, the internal structure due to two kinds of fibers is different, dyeability also also exists larger difference, it is the key dyeed that dye-uptake balance, dyefastness are stablized, select the speed of a motor vehicle that is applicable to and percentage elongation for this reason, the oxidization time of dyeing is allowed fully to meet the requirement of different fiber, ensure that different fiber dye uptake is close, avoid aberration, so select above-mentioned pulp parameter; In order to this kind of smooth test weaving, sizing technique becomes crucial, for making up the powerful low deficiency of warp thread, makes two kinds of fibers evenly can increase brute force, use can increase and permeate the good solid propenoic acid of film forming and high-quality converted starch as main slurry, reduce filoplume as much as possible.This formula of size strengthen large, extend little, permeate, meet requirements of weaving process preferably.
6, woven main technological parameter is: loom rotating speed 400-450m/min, back beam height 90-100mm, and the relative humidity in workshop will be strict controlled in about 65%-70% by opening time 270 ° simultaneously.Be because good warp tension ensures that product test weaving is successfully crucial, for ensureing to weave smoothly, suitably reduce warp tension, the various technological parameter of Reasonable adjustment, simultaneously according to the feature that warp thread hygroscopicity is stronger, controlling relative humidity lower than textile kind.
Detailed description of the invention
To look familiar in detail method of manufacture and use thereof of the present invention below in conjunction with embodiment.Embodiment provides many applicable inventive concepts, may be implemented in certain content miscellaneous.This description illustrated embodiment is only explanation the present invention, and is not used to the scope limiting the present invention.
Embodiment 1:
A kind of Niu Daier and silk fiber denim, is characterized in that: the blending ratio 50:50 of described Niu Daier and silk fiber.
Embodiment 2:
A kind of Niu Daier and silk fiber denim manufacturing technique, comprise the steps:
1, winder: control workshop relative humidity 60%, temperature 23 DEG C, and the linear velocity that the winder speed of control 1332M bobbin winder is 800m/min carries out winding procedure;
2, warping: the tension force being greater than middle warp by the tension force controlling limit warp carries out warping;
3, pulp: parameter is: speed of a motor vehicle 22m/min, indigo content 4.23g/L, indigo end liquid caustic soda content 2.2g/L, flow 22.1cc/h, the volume 405L that sizes mixing, viscosity 10 of sizing mixing
s, on rate 9%, regain 9% are fallen;
4, gait: combined by 12 and adopt and gait along the method for wearing;
5, weave: woven technological parameter is: the relative humidity in workshop is strict controlled in 65%, loom rotating speed 400m/min, back beam height 90mm, opening time 270 °;
6, running repair: carry out perching and pass through manually to repair knitting flaw point by cloth inspecting machine to the grey cloth woven;
7, singe: adopt a positive and a negative to singe to fabric, the speed of service of fabric is 110m/min, uses steam smoothering immediately after singing;
8, determine: can put in storage after finished product package.
Embodiment 3:
A kind of Niu Daier and silk fiber denim manufacturing technique, comprise the steps:
1, winder: control workshop relative humidity 70%, temperature 25 DEG C, and the linear velocity that the winder speed of control 1332M bobbin winder is 900m/min carries out winding procedure;
2, warping: the tension force being greater than middle warp by the tension force controlling limit warp carries out warping;
3, pulp: parameter is: speed of a motor vehicle 22m/min, indigo content 4.28g/L, indigo end liquid caustic soda content 2.4g/L, flow 23.5cc/h, the volume 415L that sizes mixing, viscosity 11 of sizing mixing
s, on rate 11%, regain 9% are fallen;
4, gait: combined by 12 and adopt and gait along the method for wearing;
5, weave: woven technological parameter is: the relative humidity in workshop is strict controlled in 70%, loom rotating speed 450m/min, back beam height 100mm, opening time 270 °;
6, running repair: carry out perching and pass through manually to repair knitting flaw point by cloth inspecting machine to the grey cloth woven;
7, singe: adopt a positive and a negative to singe to fabric, the speed of service of fabric is 120m/min, uses steam smoothering immediately after singing;
8, determine: can put in storage after finished product package.
Embodiment 4:
A kind of Niu Daier and silk fiber denim manufacturing technique, comprise the steps:
1, winder: control workshop relative humidity 65%, temperature 24 DEG C, and the linear velocity that the winder speed of control 1332M bobbin winder is 850m/min carries out winding procedure;
2, warping: the tension force being greater than middle warp by the tension force controlling limit warp carries out warping;
3, pulp: parameter is: speed of a motor vehicle 22m/min, indigo content 4.25g/L, indigo end liquid caustic soda content 2.3g/L, flow 22.8cc/h, the volume 410L that sizes mixing, viscosity 10 of sizing mixing
s, on rate 10%, regain 9% are fallen;
4, gait: combined by 12 and adopt and gait along the method for wearing;
5, weave: woven technological parameter is: the relative humidity in workshop is strict controlled in 68%, loom rotating speed 425m/min, back beam height 95mm, opening time 270 °;
6, running repair: carry out perching and pass through manually to repair knitting flaw point by cloth inspecting machine to the grey cloth woven;
7, singe: adopt a positive and a negative to singe to fabric, the speed of service of fabric is 115m/min, uses steam smoothering immediately after singing;
8, determine: can put in storage after finished product package.
Obtain drawing a conclusion through reading, analyzing contrast:
Relate generally to according to above-mentioned pertinent literature: the document of design and production research (document 3 ~ 6) two aspects of the Development and Production research (document 1,2,7,8) of Niu Daier or silk fabric, denim, New Regenerated Cellulosic Fibers and real silk dimension blended yarn.Wherein the Development and Production research (document 1,2,7,8) of Niu Daier or silk fabric, denim comprises: document 1 discloses a kind of mulberry Tsumugi silk silk oxford and preparation method thereof; Document 2 describes the cotton interwoven fabric development of Niu Daier silk people; Document 7 describes the production technology of Niu Daier/crotalaria sp/cotton ultra-deep blue jeans cloth; Document 8 describes nandina/Niu Daier/cotton/Tao Shi fiber spring force denim.Design and production research (document 3 ~ 6) of New Regenerated Cellulosic Fibers and real silk dimension blended yarn comprises: document 3 describes the practice of half spinning production flax/coloured stocking yarn of model/spun silk; Document 4 describes the exploitation of compact spinning spun silk/super fine denier model 9.8tex blended yarn; Document 5 describes the exploitation of the color cotton/model/silk blending stocking yarn of combing; Document 6 discloses modal bave blended yarn and production method thereof.
The present invention is by the product design research of Niu Daier and silk fiber denim and related process and production technology research, complete Niu Daier and the exploitation of silk fiber denim and produce, this product has the characteristic playing Niu Daier and silk fiber concurrently, the features such as the Niu Daier of institute's Development and Production and silk fiber denim have merrily and lightheartedly, feel nice and cool, breathe freely, pendency.
Comparative analysis is known: the document of design and production research (document 3 ~ 6) two aspects of 1) the Development and Production research (document 1,2,7,8) of Niu Daier or silk fabric, denim, New Regenerated Cellulosic Fibers and real silk dimension blended yarn, and above document all only relates to a side of this problem; 2) research and the Product Report of this project verification point is had no.
In sum, " a kind of Niu Daier and silk fiber denim and production technology " thereof of the present invention has novelty, creativeness and practicality.
Although the present invention discloses as above with embodiment; so itself and be not used to limit the present invention; in the technical field of the invention any have usually know the knowledgeable; without departing from the spirit and scope of the invention; when doing various variations and retouching, the protection domain of therefore the present invention when depending on after the attached claim person of defining be as the criterion.
To sum up, the present invention produces a desired effect.
Claims (6)
1. Yi Zhong Niu Daier and silk fiber denim, is characterized in that: the blending ratio 50:50 of described Niu Daier and silk fiber.
2. Yi Zhong Niu Daier and silk fiber denim manufacturing technique, is characterized in that, comprise the steps:
1), winder: control workshop relative humidity between 60-70%, between temperature 23-25 DEG C, and the linear velocity that the winder speed of control 1332M bobbin winder is 800-900m/min carries out winding procedure;
2), warping: the tension force being greater than middle warp by the tension force controlling limit warp carries out warping;
3), pulp: parameter is: speed of a motor vehicle 22m/min, indigo content 4.23-4.28g/L, indigo end liquid caustic soda content 2.2-2.4g/L, flow 22.1-23.5cc/h, the volume 405-415L that sizes mixing, viscosity 10 of sizing mixing
s-11
s, on rate 9-11%, regain 9% are fallen;
4), gait: combined by 12 and adopt and gait along the method for wearing;
5), weave: woven technological parameter is: the relative humidity in workshop is strict controlled between 65-70%, loom rotating speed 400-450m/min, back beam height 90-100mm, opening time 270 °;
6), running repair: carry out perching and pass through manually to repair knitting flaw point by cloth inspecting machine to the grey cloth woven;
7), singe: adopt a positive and a negative to singe to fabric, the speed of service of fabric is 110-120m/min, uses steam smoothering immediately after singing;
8), determine: can put in storage after finished product package.
3. a kind of Niu Daier according to claim 2 and silk fiber denim manufacturing technique, is characterized in that: the bobbin winder in described step 1) is equipped with Capacitance Clearer, adopts air splicer and waxing attachment.
4. a kind of Niu Daier according to claim 3 and silk fiber denim manufacturing technique, is characterized in that: the model of described air splicer is FG304 type, and described Capacitance Clearer model is DQSS-4 type.
5. a kind of Niu Daier according to claim 2 and silk fiber denim manufacturing technique, is characterized in that: add solid propenoic acid and converted starch in sizing mixing in described step 3) as main slurry.
6. a kind of Niu Daier according to claim 5 and silk fiber denim manufacturing technique, is characterized in that: described acrylic acid consumption is the 3-5% of mixed slurry total amount, and converted starch proportion accounts for the 70-80% of formula.
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| CN103276509A (en) * | 2013-05-22 | 2013-09-04 | 南通虹宇服饰有限公司 | Knitwear containing Newdal fibers |
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| JP2005507979A (en) * | 2001-10-26 | 2005-03-24 | イー・アイ・デュポン・ドウ・ヌムール・アンド・カンパニー | Lightweight denim fabric containing high-strength fibers, method for producing the same, and garment formed therefrom |
| CN101440540A (en) * | 2008-12-18 | 2009-05-27 | 如皋市丁堰纺织有限公司 | Ramie-newdal blended yarn and production technique thereof |
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Application publication date: 20151014 |