CN104963512A - Intelligent feeding and mechanical spraying fast wall-building system - Google Patents
Intelligent feeding and mechanical spraying fast wall-building system Download PDFInfo
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- CN104963512A CN104963512A CN201510397719.8A CN201510397719A CN104963512A CN 104963512 A CN104963512 A CN 104963512A CN 201510397719 A CN201510397719 A CN 201510397719A CN 104963512 A CN104963512 A CN 104963512A
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Abstract
The invention discloses an intelligent feeding and mechanical spraying fast wall-building system which is mainly composed of a mechanical spraying system, an intelligent measuring feeding system and a central control system. The mechanical spraying system comprises a spray gun, a whitewashing pipe, a screw pump, a material conveying box, a walking system, a driving system, a water measuring device, an air pump, a control box, a special mixing machine, a measuring hopper, a powder bin, a light material collecting bin, a dust remover and the like, the intelligent measuring feeding system comprise a raw material box, a distribution valve, a hopper, an air exhaust chamber, a rotating feeder, an accelerating chamber, a draught fan and the like, and the central control part mainly adopts a PLC to achieve central control. According to the intelligent feeding and mechanical spraying fast wall-building system, the problem of automatic control of mechanized construction is mainly solved, the construction efficiency is improved, the intelligent measuring feeding system mainly solves the problems of automatic measuring feeding of a sprayer and full sealing nondusting material conveying at a construction site, and the big problem of energy conservation and environment protection is solved.
Description
Technical field
The present invention relates to mechanically spraying machine and feed field, particularly the intelligent feed of one and machine spray and build wall system soon.
Background technology
Existing mechanically spraying equipment is in the market all artificial loading, and dust pollution is serious, and labor strength is large, does not have labour protection and environmental protection consciousness at all.And inefficiency, without self-measuring device, proportioning inaccuracy, construction quality is poor.And lorry mounted mixer and the dust pollution of spray machine when artificial loading very serious.Never solve automatic gauge feeding question.Extensive construction method, is not effectively solved always also in continuity all the time in whole building trade.Building block becomes wall efficiency low with wallboard, and easy to crack, and machine spray is built wall soon and become wall speed fast, and efficiency of construction is high, and overall structure is good.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of intelligent feed and machine and sprays and build wall system soon, increases substantially efficiency of construction, achieves closed conduit without dust conveying and intelligent automatic metering feed.
In order to solve the problems of the technologies described above, the technical solution used in the present invention is:
Intelligence feed and machine spray builds wall system soon, comprises mechanically spraying system, intelligent metering feeding system and central control system, wherein:
Mechanically spraying system comprises spray gun, shotcrete pipe, screw pump, material conveying box, running gear, drive system, water metering device, air pump, control cabinet, special lorry mounted mixer, weighing hopper, filler bin, light aggregate storehouse and deduster, described weighing hopper is arranged on above special lorry mounted mixer, described filler bin and light aggregate storehouse are arranged on above weighing hopper, above light aggregate storehouse and filler bin, deduster is set respectively, described light aggregate storehouse and filler bin are connected to fast-connecting type charging aperture respectively, described fast-connecting type charging aperture connects intelligent metering feeding system, described material conveying box is arranged on below special lorry mounted mixer, described running gear is arranged on below material conveying box, described drive system, water metering device and air pump are arranged on material conveying box side, described control cabinet is arranged on special lorry mounted mixer side, screw pump is arranged on material conveying box one end, described shotcrete pipe is connected with screw pump successively with spray gun,
Intelligent metering feeding system comprises material box, distributing valve, hopper, rotary feeder and blower fan, described material box, hopper are connected from top to bottom successively with rotary feeder, described rotary feeder lower end binder pipe, described blower fan provides air-flow to material pipe, and described material pipe outlet connects fast-connecting type charging aperture;
Central control system comprises light aggregate metering, powder metering, water metering, spray machine flow-control, distributing valve, compressor flow, rotary feeder variable-frequency motor, lorry mounted mixer variable-frequency motor, spray pump buncher, overvoltage protection, level-sensing device control, described in carry out central control system to mechanically spraying system and the automation of intelligent metering feeding system and intelligentized control method.
Further, described spray gun inside is provided with spray angle guiding mechanism.
Preferably, the screw rod of screw pump is circular arc line screw thread form, and screw surface is through the process of spraying abrasion-proof corundum.
Preferably, described water metering device is the gear-type metering pump made of stainless steel and nylon.
Preferably, described weighing hopper is the quality superposing type weighing hopper using pulling force sensor to make.
Further, be provided with upper and lower level-sensing device and pneumatic type entry switch in described filler bin and light aggregate storehouse, be provided with volume metering storehouse in described rotary feeder, described filler bin, light aggregate storehouse and rotary feeder are linked by central control system.
Further, described intelligent metering feeding system also comprises aspirating chamber, and described aspirating chamber is arranged between hopper and rotary feeder, and described aspirating chamber is used for processing the convolution air pressure of rotary feeder.
Further, described intelligent metering feeding system also comprises accelerating chamber, and described accelerating chamber is installed on material pipe and is connected, and described accelerating chamber is used for controlling material pipe flow velocity.
Preferably, described central control system adopts programmable artificial PLC module.
The invention has the beneficial effects as follows:
By improvement and the combination of mechanically spraying system, intelligent metering feeding system and central control system, creatively automatic arc spraying construction machinery is carried out critical improvement, and and a complete set of equipment of intellectuality airtight transmission feed be organically combined into a complete system, utilize Based Intelligent Control 3D printing technique can be simulated simultaneously, achieve complete Intellectualized metering feed and machine spray builds wall system soon.This system can not only increase substantially efficiency of construction, and achieves closed conduit without dust conveying and the object of intelligent automatic metering feed.Feed distributing precision is high, and construction quality is good.Whole system is made to reach automation, intelligentized level.Simulate the spray technology that 3D prints, what realize that quick spray becomes wall builds wall building system soon simultaneously.Especially supporting with steel building to make retaining design the most obvious, makes building speed reach unprecedented raising, solve the no dust pollution of job site, energy-conserving and environment-protective simultaneously.And achieve the seamless link of body of wall and Beam post, improve overall structure performance.Set up model to modern architecture construction operation, spray build body of wall soon and Beam post can form seamless link, overall structure performance is good.Especially suitable with steel work with light steel structure house is supporting makes space enclosing structure, utilize the spraying of anticorrosion bonding mortar and fireproof mortar, make steel work have anticorrosion and effect that is fire-proof function is more outstanding.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is mechanically spraying system schematic of the present invention.
Fig. 2 is intelligent metering feeding system schematic diagram of the present invention.
Fig. 3 is central control system schematic diagram of the present invention.
In figure: 1, spray gun, 2, shotcrete pipe, 3, screw pump, 4, material conveying box, 5, running gear, 6, drive system, 7, water metering device, 8, air pump, 9, control cabinet, 10, special lorry mounted mixer, 11, weighing hopper, 12, filler bin, 13, light aggregate storehouse, 14, deduster, 15, material box, 16, distributing valve, 17, hopper, 18, aspirating chamber, 19, rotary feeder, 20, accelerating chamber, 21, blower fan.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the multitude of different ways that the present invention can be defined by the claims and cover is implemented.
The present invention discloses a kind of intelligent feed and machine and sprays and build wall system soon, comprises mechanically spraying system, intelligent metering feeding system and central control system,
As shown in Figure 1, mechanically spraying system comprises spray gun 1, shotcrete pipe 2, screw pump 3, material conveying box 4, running gear 5, drive system 6, water metering device 7, air pump 8, control cabinet 9, special lorry mounted mixer 10, weighing hopper 11, filler bin 12, light aggregate storehouse 13 and deduster 14, described weighing hopper 11 is arranged on above special lorry mounted mixer 10, described filler bin 12 and light aggregate storehouse 13 are arranged on above weighing hopper 11, above light aggregate storehouse 13 and filler bin 12, deduster 14 is set respectively, described light aggregate storehouse 13 and filler bin 12 are connected to fast-connecting type charging aperture respectively, in the present embodiment, fast-connecting type charging aperture is divided into fast-connecting type charging aperture A and fast-connecting type charging aperture B, described fast-connecting type charging aperture connects intelligent metering feeding system, described material conveying box 4 is arranged on below special lorry mounted mixer 10, described running gear 5 is arranged on below material conveying box 4, described drive system 6, water metering device 7 and air pump 8 are arranged on material conveying box 4 side, described control cabinet 9 is arranged on special lorry mounted mixer 10 side, screw pump 3 is arranged on material conveying box 4 one end, described shotcrete pipe 2 is connected with screw pump 3 successively with spray gun 1.
Described spray gun 1 inside is provided with spray angle guiding mechanism, adjustment spray angle.
The screw rod of screw pump 3 is circular arc line screw thread form, and screw surface is through the process of spraying abrasion-proof corundum.
Described water metering device 7 is the gear-type metering pump made of stainless steel and nylon, and measuring accuracy is high.
Described weighing hopper 11 is the quality superposing type weighing hoppers using pulling force sensor to make.
Be provided with upper and lower level-sensing device and pneumatic type entry switch in described filler bin 12 and light aggregate storehouse 13, be provided with volume metering storehouse in described rotary feeder 19, described filler bin 12, light aggregate storehouse 13 and rotary feeder 19 are linked by central control system.
As shown in Figure 2, intelligent metering feeding system comprises material box 15, distributing valve 16, hopper 17, aspirating chamber 18, rotary feeder 19, accelerating chamber 20 and blower fan 21, described material box 16, hopper 17 is connected from top to bottom successively with rotary feeder 19, described rotary feeder 19 lower end binder pipe, described blower fan 21 provides air-flow to material pipe, described material pipe outlet connects fast-connecting type charging aperture A and fast-connecting type charging aperture B, described aspirating chamber 18 is arranged between hopper 17 and rotary feeder 19, described aspirating chamber 18 is used for processing the convolution air pressure of rotary feeder 19, described accelerating chamber 20 is installed on material pipe and is connected, described accelerating chamber 20 be used for control material pipe flow velocity.
As shown in Figure 3; central control system comprises light aggregate metering, powder metering, water metering, spray machine flow-control, distributing valve, compressor flow, rotary feeder variable-frequency motor, lorry mounted mixer variable-frequency motor, spray pump buncher, overvoltage protection, level-sensing device control, described in carry out central control system to mechanically spraying system and the automation of intelligent metering feeding system and intelligentized control method.
Above-described embodiment of the present invention, does not form limiting the scope of the present invention.Any amendment done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within claims of the present invention.
Claims (8)
1. intelligent feed and machine spray and build wall system soon, it is characterized in that, comprise mechanically spraying system, intelligent metering feeding system and central control system, wherein:
Mechanically spraying system comprises spray gun, shotcrete pipe, screw pump, material conveying box, running gear, drive system, water metering device, air pump, control cabinet, special lorry mounted mixer, weighing hopper, filler bin, light aggregate storehouse and deduster, described spray gun inside is provided with spray angle guiding mechanism, described weighing hopper is arranged on above special lorry mounted mixer, described filler bin and light aggregate storehouse are arranged on above weighing hopper, above light aggregate storehouse and filler bin, deduster is set respectively, described light aggregate storehouse and filler bin are connected to fast-connecting type charging aperture respectively, described fast-connecting type charging aperture connects intelligent metering feeding system, described material conveying box is arranged on below special lorry mounted mixer, described running gear is arranged on below material conveying box, described drive system, water metering device and air pump are arranged on material conveying box side, described control cabinet is arranged on special lorry mounted mixer side, screw pump is arranged on material conveying box one end, described shotcrete pipe is connected with screw pump successively with spray gun,
Intelligent metering feeding system comprises material box, distributing valve, hopper, rotary feeder and blower fan, described material box, hopper are connected from top to bottom successively with rotary feeder, described rotary feeder lower end binder pipe, described blower fan provides air-flow to material pipe, and described material pipe outlet connects fast-connecting type charging aperture;
Central control system comprises light aggregate metering, powder metering, water metering, spray machine flow-control, distributing valve, compressor flow, rotary feeder variable-frequency motor, lorry mounted mixer variable-frequency motor, spray pump buncher, overvoltage protection, level-sensing device control, described in carry out central control system to mechanically spraying system and the automation of intelligent metering feeding system and intelligentized control method.
2. intelligent feed and machine spray and build wall system soon according to claim 1, and it is characterized in that, the screw rod of screw pump is circular arc line screw thread form, and screw surface is through the process of spraying abrasion-proof corundum.
3. intelligent feed and machine spray and build wall system soon according to claim 1, it is characterized in that, described water metering device is the gear-type metering pump made of stainless steel and nylon.
4. intelligent feed and machine spray and build wall system soon according to claim 1, it is characterized in that, described weighing hopper is the quality superposing type weighing hopper using pulling force sensor to make.
5. intelligent feed and machine spray and build wall system soon according to claim 1, it is characterized in that, upper and lower level-sensing device and pneumatic type entry switch is provided with in described filler bin and light aggregate storehouse, be provided with volume metering storehouse in described rotary feeder, described filler bin, light aggregate storehouse and rotary feeder are linked by central control system.
6. intelligent feed and machine spray and build wall system soon according to claim 1, it is characterized in that, described intelligent metering feeding system also comprises aspirating chamber, and described aspirating chamber is arranged between hopper and rotary feeder, and described aspirating chamber is used for processing the convolution air pressure of rotary feeder.
7. intelligent feed and machine spray and build wall system soon according to claim 1, and it is characterized in that, described intelligent metering feeding system also comprises accelerating chamber, and described accelerating chamber is installed on material pipe and is connected, and described accelerating chamber is used for controlling material pipe flow velocity.
8. intelligent feed and machine spray and build wall system soon according to claim 1, and it is characterized in that, described central control system adopts programmable artificial PLC module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510397719.8A CN104963512B (en) | 2015-07-07 | 2015-07-07 | Intelligence feed builds wall system soon with machine spray |
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| CN201510397719.8A CN104963512B (en) | 2015-07-07 | 2015-07-07 | Intelligence feed builds wall system soon with machine spray |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105921318A (en) * | 2016-06-29 | 2016-09-07 | 安庆市金鹰新型建材科技股份有限公司 | Rapid spraying device |
| CN106592977A (en) * | 2016-12-07 | 2017-04-26 | 合肥国瑞集成建筑科技有限公司 | Efficient horizontal mixing turning over feeding spraying building machine |
| CN110630295A (en) * | 2019-11-12 | 2019-12-31 | 徐州秩润矿山设备科技有限公司 | Downhole guniting machine convenient and fast in dust fall |
| CN112942865A (en) * | 2021-02-06 | 2021-06-11 | 中交第二航务工程局有限公司 | Mortar paving device for masonry |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105921318A (en) * | 2016-06-29 | 2016-09-07 | 安庆市金鹰新型建材科技股份有限公司 | Rapid spraying device |
| CN106592977A (en) * | 2016-12-07 | 2017-04-26 | 合肥国瑞集成建筑科技有限公司 | Efficient horizontal mixing turning over feeding spraying building machine |
| CN110630295A (en) * | 2019-11-12 | 2019-12-31 | 徐州秩润矿山设备科技有限公司 | Downhole guniting machine convenient and fast in dust fall |
| CN112942865A (en) * | 2021-02-06 | 2021-06-11 | 中交第二航务工程局有限公司 | Mortar paving device for masonry |
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| Publication number | Publication date |
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| CN104963512B (en) | 2018-02-02 |
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Address after: 414000 Jinying Pavilion, Dongmaoling Road Pedestrian Street, Yueyang District, Yueyang City, Hunan Province, 15th Floor Patentee after: Yueyang Pengcheng Construction Group Co., Ltd Address before: 414000 Jinying Pavilion, Dongmaoling Road Pedestrian Street, Yueyang District, Yueyang City, Hunan Province, 15th Floor Patentee before: Yueyang Pengcheng Construction Engineering Co.,Ltd. |
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