CN208990619U - A kind of Double layer high efficient mixing machine - Google Patents
A kind of Double layer high efficient mixing machine Download PDFInfo
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- CN208990619U CN208990619U CN201821737829.XU CN201821737829U CN208990619U CN 208990619 U CN208990619 U CN 208990619U CN 201821737829 U CN201821737829 U CN 201821737829U CN 208990619 U CN208990619 U CN 208990619U
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- mixing machine
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Abstract
The utility model discloses a kind of Double layer high efficient mixing machines, including upper cover, return air component, rotor, decelerating motor, body, pneumatic control assembly, cleaning door, terminal box, casing and discharge door, the casing is set on body, upper cover is provided at the top of casing, the rotor of paddle components is provided on casing, paddle components are located in the mixing chamber of casing, rotor drives operation by the decelerating motor installed on the outside of casing, the cleaning door of cleaning mixing chamber is additionally provided on front side of casing, return air component is provided on rear side of casing, pneumatic control assembly and terminal box are separately installed on body, casing lower part is also equipped with discharge door.The utility model mixing cycle is short, mixture homogeneity is high, the mixing of the materials such as different specific weight, granularity suitable for conglomerate, and discharge fast, less residue, discharge door sealed reliable, No leakage.
Description
Technical field
The utility model relates to mixing arrangement field, specifically a kind of Double layer high efficient mixing machine.
Background technique
Mixing, refers to and admixes, be combined.Such as: water and alcohol are mixed.Also refer to machinery or hydrokinetic side
Method, the unit for dispersing two or more materials mutually and reaching certain uniformity coefficient operate.Mixing machine is widely used in feed
The mixing of powdery, specific granular material in industry.
Existing mixing machine, mixing cycle is long, mixture homogeneity is low, and production efficiency is low, and loadings variable range is small, discharging
Slowly, residual quantity is more, and discharge door sealing effect is bad, the inside and outside differential pressure that cannot be exceedingly fast when balancing input and output material.Therefore, existing for this
Shape, there is an urgent need to develop a kind of Double layer high efficient mixing machines, to overcome the shortcomings of in currently practical application.
Utility model content
It is mentioned above in the background art to solve the purpose of this utility model is to provide a kind of Double layer high efficient mixing machine
Problem.
To achieve the above object, the utility model provides the following technical solutions:
A kind of Double layer high efficient mixing machine, including upper cover, return air component, rotor, decelerating motor, body, pneumatic control assembly,
Cleaning door, terminal box, casing and discharge door, the casing are set on body, and upper cover is provided at the top of casing, is pacified on casing
Equipped with the rotor with paddle components, paddle components are located in the mixing chamber of casing, and rotor is mounted on by the rolling bearing units at both ends
On casing, rotor drives operation by the decelerating motor installed on the outside of casing, and cleaning mixing is additionally provided on front side of the casing
The cleaning door of room is provided with return air component on rear side of casing, pneumatic control assembly and terminal box is separately installed on the body,
The casing lower part is also equipped with discharge door.
As a further solution of the present invention: the upper lid is equipped with two feed inlets, upper cover is additionally provided with liquid and adds
Feeder apparatus, liquid appending apparatus are made of pipeline and nozzle, there is several equally distributed sprays on the pipeline in liquid appending apparatus
Head, liquid appending apparatus can move up and down.
As a further solution of the present invention: the return air component includes that both ends are separately connected upper cover and body
Return air duct.
As a further solution of the present invention: the discharge door is automatic according to mixing cycle by cylinder or electric pushrod
Control open and close.
As a further solution of the present invention: the upper cover, body, cleaning door, casing and discharge door be not using 304
Rust steel is made.
As a further solution of the present invention: the paddle components include outer layer four big blades and internal layer four
Small blade.
As a further solution of the present invention: the discharge door is by Fomento arm and discharge door axis connection, from shaking
Bar is connected by key with discharging door-hinge；When user configuration cylinder, cylinder is connected by cylinder connector with drive crank, is actively shaken
Bar is connected by connecting rod with driven rocking bar；When user configuration electric pushrod, electric pushrod is connected by pin shaft with rocker arm.
As a further solution of the present invention: sealing element is housed around the discharging door frame, and when door closure, discharging
It is close to the silicon rubber bar on sealing element in the side of door body.
As a further solution of the present invention: being also equipped with safety mutually-locking device on the cleaning door.
As a further solution of the present invention: further including gas bag blowing device, gas bag blowing device includes pulse control
Instrument, impulse electromagnetic valve, nozzle, injection pipeline, air-source treater and gas bag processed, there are two the mixing chamber top installations of the casing
Injection pipeline is equipped with multiple nozzles in injection pipeline, and injection pipeline connect with the gas bag installed on the outside of casing, injection pipeline and
Gas bag junction is also equipped with impulse electromagnetic valve, is also equipped with pulse control instrument and air-source treater on the gas bag.
As a further solution of the present invention: further including the Clean- discharge outlet being set on body.
As a further solution of the present invention: the bottom of the body is adherent to be equipped with one for that will expect to scrape
Scraper plate, scraper plate can be vertical or be fitted in organism bottom, and the spray head for self-cleaning is additionally provided on scraper plate.
Compared with prior art, the utility model has the beneficial effects that the Double layer high efficient mixing machine, is horizontal, batch
Mixing machine；Rotor uses special construction, and mixing cycle is short, mixture homogeneity is high: material incorporation time is short, high production efficiency；Dress
The amount of filling out variable range is big, the mixing of the materials such as different specific weight, granularity suitable for conglomerate；Bottom uses overall length enabling knot
Structure, discharge fast, less residue；The door sealing that discharges uses exclusive sealing technique, sealed reliable, No leakage；Match aerosolization spray
Mouth lift liquid appending apparatus, spraying uniform, cleaning, replacement nozzle are convenient；Using air-returning device, it is exceedingly fast when balancing input and output material
Inside and outside differential pressure.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of rotor in the utility model.
Fig. 3 is discharge door and control structure schematic diagram in the utility model.
Fig. 4 is the structural schematic diagram of gas bag blowing device in the utility model.
Fig. 5 is the production technology figure of the utility model.
Fig. 6 is the process flow chart of the utility model.
In figure: 1- upper cover, 2- return air component, 3- rotor, 4- decelerating motor, 5- body, 6- pneumatic control assembly, 7- cleaning
Door, 8- terminal box, 9- casing, 10- discharge door, 11- paddle components, 12- discharging door-hinge, the driven rocking bar of 13-, 14- cylinder, 15-
Drive crank, 16- connecting rod, 17- pulse control instrument, 18- impulse electromagnetic valve, 19- nozzle, 20- injection pipeline, the processing of 21- gas source
Device, 22- gas bag, 23- discharge outlet, 24- scraper plate, 25- spray head.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1~6, in the utility model embodiment, a kind of Double layer high efficient mixing machine, including upper cover 1, return air component
2, rotor 3, decelerating motor 4, body 5, pneumatic control assembly 6, cleaning door 7, terminal box 8, casing 9 and discharge door 10, the machine
Shell 9 is set on body 5, and the top of casing 9 is provided with upper cover 1, is set in upper cover 1 there are two feed inlet, for major ingredient and additive
It is added, upper cover 1 is additionally provided with liquid appending apparatus, the rotor 3 of paddle components 11 is provided on casing 9, and paddle components 11 are located at
In the mixing chamber of casing 9, rotor 3 is mounted on casing 9 by the rolling bearing units at both ends, and rotor 3 is by installing on the outside of casing 9
The driving operation of decelerating motor 4, the front side of the casing 9 are additionally provided with the cleaning door 7 of cleaning mixing chamber, the rear side setting of casing 9
There is return air component 2, return air component 2 includes the return air duct that both ends are separately connected upper cover 1 and body 5, on the body 5 respectively
Pneumatic control assembly 6 and terminal box 8 are installed, 9 lower part of casing is also equipped with discharge door 10, and discharge door 10 is by cylinder or electricity
Dynamic push rod automatically controls open and close according to mixing cycle, and all contact surfaces of the device all use 304 stainless steels to be made.
In the present embodiment, the paddle components 11 include inside and outside two layers of blade, the big blade of 4 special angles of outer layer,
The small blade of 4 special angles of internal layer；Big area paddle belt animal Liao Kuailiu of outer layer or so is stirred, comprehensive continuous in trough
Shuttling movement is uniformly mixed material rapidly under strong convection immixture；Small blade also greatly strengthens slug flow area material
Convection current mixing；This two layers of blade also enhances phase counterdiffusion, shearing, the impingement mix effect of storeroom to reach quickly mixed
Close uniform effect.
In the present embodiment, the discharge door 10 is connect by Fomento arm with discharging door-hinge 12, and driven rocking bar 13 (rocker arm) is logical
It crosses key to be connected with discharging door-hinge 12, when user configuration cylinder 14, cylinder 14 is connected by cylinder connector with drive crank 15, active
Rocking bar 15 is connected by connecting rod 16 with driven rocking bar 13；When enabling, 14 piston rod of cylinder retraction drives drive crank 15 counterclockwise
Rotation, drive crank 15 rotates clockwise driven rocking bar 13 by connecting rod 16, to realize enabling；At closing time, cylinder 14 is living
Stopper rod is released, and drive crank 15 is driven to rotate clockwise, and drive crank 15 rotates counterclockwise driven rocking bar 13 by connecting rod 16,
Three hole being aligneds lock on to drive crank 15, connecting rod 16, driven rocking bar 13, to realize shutdown.
When user configuration electric pushrod, electric pushrod is connected by pin shaft with rocker arm；When enabling, electric pushrod retraction,
Rocker arm is driven to rotate clockwise, to realize enabling；At closing time, electric pushrod is released, and rocker arm is driven to rotate counterclockwise, and adjusts electricity
Dynamic push rod stroke, makes electric pushrod stroke on earth, so that discharge door 10 is lockked, to realize shutdown.
In the present embodiment, sealing element is housed around 10 doorframe of discharge door, when door closure, the side of 10 body of discharge door is tight
The silicon rubber bar on sealing element is pasted, compacting discharge door 10 is deformed by silicon rubber and is sealed, leak out material in mixing chamber will not.
In the present embodiment, the liquid appending apparatus is mounted on 1 top of upper cover, is made of pipeline, nozzle etc., liquid addition
There are several spray heads to be uniformly distributed on pipeline in device, liquid appending apparatus can move up and down, and be convenient to clean or replace nozzle, mark
Standard is configured to 2% additive amount of one-pipe, can also adjust as needed, and liquid is mixed in outside by the compressed air of aerosolization nozzle
The generation cooperated under is atomized fan-shaped ejection.
In the present embodiment, accident occurs when machine operation in order to prevent, safety mutually-locking device is installed on cleaning door 7, with
Guarantee that motor can not start when cleaning door 7 is opened.
It further include gas bag blowing device in the present embodiment, gas bag blowing device includes pulse control instrument 17, impulse electromagnetic valve
18, nozzle 19, injection pipeline 20, air-source treater 21 and gas bag 22, there are two blowings for the mixing chamber top installation of the casing 9
Pipeline 20 is equipped with multiple nozzles 19 in injection pipeline 20, and the gas bag 22 installed on the outside of injection pipeline 20 and casing 9 is connect, spray
Blowpipe road 20 and 22 junction of gas bag are also equipped with impulse electromagnetic valve 18, and 17 He of pulse control instrument is also equipped on the gas bag 22
Air-source treater 21, the compressed air at two impulse electromagnetic valves 18 control plumbing nozzle 19 that pulse control instrument 17 controls it is logical and
Disconnected, compressed air discontinuously sprays compressed air by the series of spray nozzles 19 in injection pipeline 20 in mixing chamber, and rotor 3 is swept in spray
And trough, so that the remaining most of material of nature is purged out mixing chamber, reduces the natural residual of mixing chamber.
In the present embodiment, the return air duct is that mixing chamber and collecting bin are connected to one using the pipeline of certain sectional area
It rising, in mixing machine charging, dredges from mixing chamber by the atmosphere of pressure increase into collecting bin, balance mixes indoor air pressure,
In mixing machine blowing, the increased atmosphere of pressure in collecting bin is dredged in mixing chamber, balances the air pressure in collecting bin, we
Each reserved connector generally in the upper cover of mixing machine 1 and lower body 5 is connected to engineering wind net in use, can also draw this mouth
In, return air duct can also be matched on single machine, generally mixes with machine inclination lower ending opening, but still not can guarantee material and do not remain, mixed
It closes that motor spindle is adherent sets a scraper plate 24, every time scrapes expectation, scraper plate 24, which can erect, to be come, and mixing machine bottom can also be fitted in
Portion has spray head 25 can be with self-cleaning above.
It further include the one wider biggish Clean- discharge outlet 23 being set on body 5 in the present embodiment.
The technological process of production of the present embodiment is as illustrated in Figures 5 and 6:
(1) it feeds
1. solid material
After generally being measured using burden balance (001 in figure), gate (006 in figure) can be passed through and control feed bin (005 in figure)
Charging, can also be fed by conveying equipment, can also be by operator (003 in figure) in Manual material feeding mouth (004 in figure) people
Work feeds intake.
2. liquid material (if desired)
Generally pipeline is added by liquid using clearance-type liquid adding system (010 in figure) to be added.
(2) it discharges
1. the mixture of mixing machine (007 in figure) output is collected with a surge bunker (008 in figure)；
2. the volume of surge bunker should be greater than 1.5 times of mixing machine dischargeable capacity, surge bunker will be provided with maintenance door (manhole), glass
Gate or conveying equipment (009 in figure) are installed in glass observation window, lower part；
3. interface (002 in figure) is all connected to surge bunker or batch weigher top to guarantee that mixing machine passes in and out on return air duct
Material is steady, in addition consider the maintainability of surge bunker, and surge bunker will generally be made into and can remove；There are also surge bunkers to produce
Raw dust pollution can increase environmental protection equipment etc. in exit.
The Double layer high efficient mixing machine is horizontal, batch mixing machine；Rotor uses special construction, and mixing cycle is short, mixes
The uniformity is high: material mixture homogeneity CV≤5% within the 45-60S time, up to 2-3%, incorporation time is short, high production efficiency；
Loadings variable range is big: packing factor variable range is 0.2-0.8, the materials such as different specific weight, granularity suitable for conglomerate
Mixing；Bottom uses overall length opening structure, and discharge fast, less residue；The door sealing that discharges uses exclusive sealing technique, close
Seal reliable, No leakage；Aerosolization nozzle lift liquid appending apparatus is matched, spraying uniform, cleaning, replacement nozzle are convenient；It adopts
With air-returning device, the inside and outside differential pressure being exceedingly fast when balancing input and output material.
The above are merely preferred embodiments of the present invention, it is noted that for those skilled in the art,
Without departing from the concept of the premise utility, several modifications and improvements can also be made, these also should be considered as practical
Novel protection scope, these all will not influence the effect and patent practicability of the utility model implementation.
Claims (10)
1. a kind of Double layer high efficient mixing machine, including upper cover (1), return air component (2), rotor (3), decelerating motor (4), body (5),
Pneumatic control assembly (6), cleaning door (7), terminal box (8), casing (9) and discharge door (10), which is characterized in that the casing
(9) it is set on body (5), is provided at the top of casing (9) upper cover (1), paddle components (11) are provided on casing (9)
Rotor (3), paddle components (11) are located in the mixing chamber of casing (9), and rotor (3) is mounted on casing by the rolling bearing units at both ends
(9) on, rotor (3) drives operation by the decelerating motor (4) installed on the outside of casing (9), also sets up on front side of the casing (9)
There is the cleaning door (7) of cleaning mixing chamber, is provided with return air component (2) on rear side of casing (9), is installed respectively on the body (5)
There are pneumatic control assembly (6) and terminal box (8), casing (9) lower part is also equipped with discharge door (10).
2. Double layer high efficient mixing machine according to claim 1, which is characterized in that charging there are two being set on the upper cover (1)
Mouthful, upper cover (1) is additionally provided with liquid appending apparatus, and liquid appending apparatus is made of pipeline and nozzle, the pipe in liquid appending apparatus
There are several equally distributed spray heads on road, liquid appending apparatus can move up and down.
3. Double layer high efficient mixing machine according to claim 1, which is characterized in that the return air component (2) includes both ends
It is separately connected the return air duct of upper cover (1) and body (5).
4. Double layer high efficient mixing machine according to claim 1, which is characterized in that the discharge door (10) is by cylinder or electronic
Push rod automatically controls open and close according to mixing cycle；The discharge door (10) is connect by Fomento arm with discharging door-hinge (12), driven
Rocking bar (13) is connected by key with discharging door-hinge (12)；When user configuration cylinder (14), cylinder (14) by cylinder connector with
Drive crank (15) is connected, and drive crank (15) is connected by connecting rod (16) with driven rocking bar (13)；It is pushed away when user configuration is electronic
When bar, electric pushrod is connected by pin shaft with rocker arm；Sealing element is housed, when door closure, out around discharge door (10) doorframe
It is close to the silicon rubber bar on sealing element in the side of bin gate (10) body.
5. Double layer high efficient mixing machine according to claim 1-4, which is characterized in that the upper cover (1), body
(5), cleaning door (7), casing (9) and discharge door (10) are made of 304 stainless steels.
6. Double layer high efficient mixing machine according to claim 5, which is characterized in that the paddle components (11) include outer layer
Four big blade and four small blades of internal layer.
7. Double layer high efficient mixing machine according to claim 6, which is characterized in that be also equipped with peace on the cleaning door (7)
Full interlock.
8. Double layer high efficient mixing machine according to claim 7, which is characterized in that further include gas bag blowing device, gas bag spray
Blowing apparatus includes pulse control instrument (17), impulse electromagnetic valve (18), nozzle (19), injection pipeline (20), air-source treater (21)
With gas bag (22), there are two injection pipeline (20), injection pipeline is equipped on (20) for the mixing chamber top installation of the casing (9)
Multiple nozzles (19), injection pipeline (20) are connect with the gas bag (22) installed on the outside of casing (9), injection pipeline (20) and gas bag
(22) junction is also equipped with impulse electromagnetic valve (18), is also equipped at pulse control instrument (17) and gas source on the gas bag (22)
It manages device (21).
9. Double layer high efficient mixing machine according to claim 8, which is characterized in that further include be set to it is clear on body (5)
It is clean to use discharge outlet (23).
10. Double layer high efficient mixing machine according to claim 9, which is characterized in that the bottom of the body (5) is adherent to be equipped with
One for that will expect that the scraper plate (24) scraped, scraper plate (24) can be vertical or be fitted in body (5) bottom, go back on scraper plate (24)
It is provided with the spray head (25) for self-cleaning.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821737829.XU CN208990619U (en) | 2018-10-25 | 2018-10-25 | A kind of Double layer high efficient mixing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821737829.XU CN208990619U (en) | 2018-10-25 | 2018-10-25 | A kind of Double layer high efficient mixing machine |
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| Publication Number | Publication Date |
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| CN208990619U true CN208990619U (en) | 2019-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821737829.XU Active CN208990619U (en) | 2018-10-25 | 2018-10-25 | A kind of Double layer high efficient mixing machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110893327A (en) * | 2019-11-28 | 2020-03-20 | 远腾自动化设备(扬州)有限公司 | Automatic change vacuum spraying system |
| CN110917938A (en) * | 2019-11-28 | 2020-03-27 | 远腾自动化设备(扬州)有限公司 | Automatic vacuum spraying process method |
-
2018
- 2018-10-25 CN CN201821737829.XU patent/CN208990619U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110893327A (en) * | 2019-11-28 | 2020-03-20 | 远腾自动化设备(扬州)有限公司 | Automatic change vacuum spraying system |
| CN110917938A (en) * | 2019-11-28 | 2020-03-27 | 远腾自动化设备(扬州)有限公司 | Automatic vacuum spraying process method |
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