CN108036836A - A kind of glance coal cleaning system discharge quantity metering device and control method - Google Patents
A kind of glance coal cleaning system discharge quantity metering device and control method Download PDFInfo
- Publication number
- CN108036836A CN108036836A CN201711332031.7A CN201711332031A CN108036836A CN 108036836 A CN108036836 A CN 108036836A CN 201711332031 A CN201711332031 A CN 201711332031A CN 108036836 A CN108036836 A CN 108036836A
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- Prior art keywords
- frequency conversion
- conversion constant
- cleaning system
- discharge quantity
- blanking
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/20—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measurement of weight, e.g. to determine the level of stored liquefied gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2258/00—Sources of waste gases
- B01D2258/02—Other waste gases
- B01D2258/0283—Flue gases
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Biomedical Technology (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
The invention discloses a kind of glance coal cleaning system discharge quantity metering device and control method, including：Charcoal filler bin and broach hopper, weighing sensor is fixedly connected on the top bucket wall of charcoal filler bin, feed arrangement is fixedly connected on charcoal filler bin upper surface, broach hopper and charcoal filler bin lower face flanged joint, gate valve and broach hopper flanged joint, frequency conversion constant-volume blanking device and gate valve flanged joint, feeding adapter is connected with frequency conversion constant-volume blanking device hose, controller and feed arrangement, weighing sensor and frequency conversion constant-volume blanking device are electrically connected, feeding adapter is connected with the feed inlet of glance coal cleaning system, pass through controller automatic blanking amount, control accuracy is high, automatization level is high, solve the prior art and need to configure the spiral title powdered carbon blanking measurement device of more sets, system cost is caused to increase, device is complicated, high failure rate, inconvenience is safeguarded, the problem of needing each spiral title of periodic calibrating and installation to take up a large area.
Description
Technical field
The present invention relates to a kind of glance coal cleaning system discharge quantity metering device and control method, more particularly to a kind of application
The accurate metering device and control method of powdered carbon discharge quantity in the Green anode making asphalt smoke purifying system of multiple spot blanking technology.
Background technology
The major way of preceding bitumen flue gas Treatment process is to install a flue gas after first flue gas is collected on supervisor is collected
Reactor, reactor and bitumen flue gas mixing and absorption are transported to by material conveying device under powdered carbon by powdered carbon, then are removed by cloth bag
Powdered carbon after absorption is separated return technological process from flue gas and is continuing with by dirt device.Due to only installing reactor on supervisor,
Therefore a set of powdered carbon blanking measurement device only need to be configured, powdered carbon discharge quantity metering device commonly uses the mode of spiral title, charcoal filler bin
The mode receiver bin of controlling level in storehouse, radar level gauge or level switch measurement is measured by radar level gauge or level switch
Interior dust interference, precision and stability are poor.
With the extensive use of multiple spot blanking bitumen flue gas Treatment process, multiple spot blanking technology follows the spy from watershed management
Point, installs smoke reaction device on the gas-collecting branch pipe in the source that bitumen flue gas produces, powdered carbon is passed through material conveying device under powdered carbon
It is delivered to each branch pipe smoke reaction device.The green anode asphalt smoke purifying system of generally use multiple spot blanking technology need to configure 3 ~
5 sets of powdered carbon blanking measurements and conveying device, while require the discharge quantity for often covering powdered carbon blanking measurement device accurately to measure simultaneously energy
It is adjusted as needed.The spiral title powdered carbon blanking measurement device of more sets is configured according to conventional method, system cost can be caused
Increase, device complexity, high failure rate, inconvenience are safeguarded, need periodic calibrating each spiral the problems such as claiming, taking up a large area, especially
Charcoal filler bin lower part installation space is small can not to provide more spiral title fabricating yards of set.
The content of the invention
The technical problem to be solved in the present invention is：Study a kind of glance coal cleaning system discharge quantity metering device and controlling party
Method, the spiral title powdered carbon blanking measurement device of more sets that substitution needs originally, more spiral titles of set are needed to configure to solve the prior art
Powdered carbon blanking measurement device, cause system cost to increase, device complexity, high failure rate, inconvenience safeguard, need each spiral shell of periodic calibrating
The problem of rotation claims and installation takes up a large area.
The technical scheme is that：A kind of glance coal cleaning system discharge quantity metering device, including：Charcoal filler bin and cone
Shape hopper, weighing sensor are fixedly connected on the top bucket wall of charcoal filler bin, and feed arrangement is fixedly connected on charcoal filler bin
End face, broach hopper and charcoal filler bin lower face flanged joint, gate valve and broach hopper flanged joint, frequency conversion constant-volume blanking device
With gate valve flanged joint, feeding adapter is connected with frequency conversion constant-volume blanking device hose, controller and feed arrangement, weighing sensor
It is electrically connected with frequency conversion constant-volume blanking device, feeding adapter is connected with the powdered carbon conveying device feed inlet of glance coal cleaning system.
The number of broach hopper is determined according to the number of the blanking point of asphalt smoke purifying system.The benefit of flanged joint is dismounting side
Just, when gate valve, frequency conversion constant-volume blanking device or feeding adapter either component break down, new spare part is directly changed, not shadow
Ring production.
Preferably, the charcoal filler bin is that lower part is flat taper, and angle is more than the angle of repose of powdered carbon, makes powdered carbon in feed bin
There is no dead angle, avoid powdered carbon from being trapped in hardened in feed bin.
Preferably, it is provided with inspection hole on the pipeline between the frequency conversion constant-volume blanking device and gate valve.Inspection hole can
The lump that can not be discharged by frequency conversion constant-volume blanking device is quickly cleared up, easy cleaning is safeguarded.
Preferably, the frequency conversion constant-volume blanking device is high-air-tightness blanking device, since powdered carbon conveying device is defeated using dilute phase
Mode is sent, causes frequency conversion constant-volume blanking device lower portion positive pressure environment, therefore frequency conversion constant-volume blanking device need to use high-air-tightness blanking
Device, including lower material rotor and variable-frequency motor.
Preferably, feeding adapter upper end is reducer pipe structure, is flowed out easy to material.
Preferably, the controller is PLC system, and touch display screen is provided with controller.Display screen shows feed bin charcoal
The real-time weight of powder, bin-level height, the blanking velocity of each frequency conversion constant-volume blanking device, blanking total amount, whole metering device
Blanking velocity and blanking total amount, the touch function of touch display screen are used for input instruction and transfer historical data.
The control method of the present apparatus is：First, each frequency conversion constant-volume blanking device different rotating speeds correspondence is demarcated by debugging
Blanking velocity, i.e. one frequency conversion constant-volume blanking device of debugging calibration when, other frequency conversion constant-volume blanking devices are closed, and utilize biography of weighing
Sensor carrys out the decrement of cooling water of units of measurement time powdered carbon weight in different rotating speeds blanking bin to measure under frequency conversion constant-volume blanking device
Expect speed.Although the structure of every frequency conversion constant-volume blanking device is identical, the pressure of the powdered carbon in feed bin above different positions
Power is different, and different blanking velocities can be also corresponded to even if identical rotating speed, so each frequency conversion constant-volume blanking device all needs list
Solely debugging calibration；
Secondly, 8 hour powdered carbon dosages of charcoal filler bin stocking system, measure material position situation in storehouse by weighing sensor, are controlling
The spacing value of low level and high-order spacing value are set in device processed, and when actual material position value spacing less than low level, controller issues a command to charging
Device carries out feed supplement automatically, and when feed supplement attains to a high place spacing value, controller issues a command to feed arrangement and is automatically stopped feed supplement；
Again, turning for frequency conversion constant-volume blanking device is adjusted according to the demand modeling of asphalt smoke purifying system discharge quantity by controller
Speed controls the blanking velocity each put.
The beneficial effects of the invention are as follows：Design a kind of glance coal cleaning system discharge quantity metering device and control method, phase
Than the prior art, advantage mainly has：
1st, present apparatus set of system realizes multiple spot blanking function, and cost is low, and solving the prior art needs more spiral title powdered carbons of set
Blanking measurement device, of high cost, spiral title needs periodic calibrating, safeguards the problem of inconvenient；
2nd, the multiple spot blanking velocity of the present apparatus is controlled by controller intelligent control, only by that can pass through control to weighing for feed bin
Device calculates the blanking velocity of each frequency conversion constant-volume blanking device and the discharge quantity that system is total, under each blanking point of real-time display is instantaneous
Stream amount, blanking total amount, system blanking flow, blanking total amount and bin-level etc., and can control to adjust respectively it is each under
The blanking velocity of shots, solving the prior art and often covering spiral title powdered carbon blanking measurement device needs individually metering, complicated
With intelligence degree it is not high the problem of；
3rd, the present apparatus is counted weight using weighing sensor, is substituted the use of the radar level gauge and level switch in former technology, is weighed
Sensor is due to precision and stability of the influence with higher of not receiver bin inner powder dirt interference；
In addition the present apparatus is simple in structure, failure rate is low, flanged joint is convenient for disassembly and assembly, easy to maintain and do not influence to produce, install and account for
Ground area is small, precision is high, in storehouse powdered carbon will not knot tying and replicability it is high, while the powder blanking gauge suitable for other techniques
Amount.
Brief description of the drawings
Fig. 1 is the front view of the present invention；
Fig. 2 is the side view of the present invention；
Fig. 3 is the control principle drawing of controller of the present invention；
In figure：Under feed arrangement 1, charcoal filler bin 2, weighing sensor 3, broach hopper 4, gate valve 5, inspection hole 6, frequency conversion constant volume
Glassware 7, feeding adapter 8, reducer pipe 8-1.
Embodiment
Below in conjunction with the accompanying drawings and invention is described further in specific embodiment：
With reference to figure 1-3, a kind of glance coal cleaning system discharge quantity metering device of the invention, including：Charcoal filler bin 2 and broach hopper
4, weighing sensor 3 is fixedly connected on the top bucket wall of charcoal filler bin 2, and feed arrangement 1 is fixedly connected on 2 upper end of charcoal filler bin
Face, broach hopper 4 and 2 lower face flanged joint of charcoal filler bin, gate valve 5 and 4 flanged joint of broach hopper, frequency conversion constant-volume blanking
Device 7 and 5 flanged joint of gate valve, feeding adapter 8 are connected with 7 hose of frequency conversion constant-volume blanking device, controller and feed arrangement 1, title
Retransmit sensor 3 and frequency conversion constant-volume blanking device 7 is electrically connected.The number of broach hopper 4 is according under asphalt smoke purifying system
The number of shots determines that the present embodiment is 3 broach hoppers 4.The benefit of flanged joint is convenient for disassembly and assembly, when gate valve 5, frequency conversion
When constant-volume blanking device 7 or 8 either component of feeding adapter break down, new spare part is directly changed, does not influence to produce.Gate valve 5
From two hand operated gate valves to being formed to installation, beneficial to the charging of quick and convenient cut-out frequency conversion constant-volume blanking device 7.Weighing sensor
3 concrete modes being fixedly connected on the top bucket wall of charcoal filler bin 2 are equal in the top of charcoal filler bin 2 bucket wall same level
Supporting point is welded on three points of even distribution, then weighing sensor 3 is fixed on supporting point.
The charcoal filler bin 2 is that lower part is flat taper, powdered carbon is not had dead angle no backup in feed bin.The frequency conversion constant volume
Inspection hole 6 is provided with pipeline between blanking device 7 and gate valve 5.Inspection hole 6 can be cleared up quickly can not be by frequency conversion constant volume
The lump that blanking device 2 is discharged, easy cleaning are safeguarded.The frequency conversion constant-volume blanking device 7 is high-air-tightness blanking device, due to charcoal
Powder conveying device uses diluted phase transport mode, causes 7 lower portion positive pressure environment of frequency conversion constant-volume blanking device, therefore frequency conversion constant-volume blanking
Device 7 need to use high-air-tightness blanking device, including lower material rotor and variable-frequency motor.8 upper end of feeding adapter is reducer pipe 8-1 structures,
Flowed out easy to material.
The controller is PLC system, and touch display screen is provided with controller.Display screen shows that feed bin powdered carbon weighs in real time
Amount, bin-level height, the blanking velocity of each frequency conversion constant-volume blanking device, blanking total amount, the blanking velocity of whole metering device
With blanking total amount, the touch function of touch display screen is used for input instruction and transfers historical data.Controller is AB
Controllogix L71 controllers.
The feeding adapter 8 of the present apparatus is connected with the feed points of asphalt smoke purifying system during use.Its control method is：
First, by debugging the corresponding blanking velocity of each 7 different rotating speeds of frequency conversion constant-volume blanking device of calibration, i.e. one change of debugging calibration
During frequency constant-volume blanking device 7, other two closings, using weighing sensor 3 come cooling water of units of measurement time in different rotating speeds blanking bin
The decrement of interior powdered carbon weight measures the blanking velocity of frequency conversion constant-volume blanking device 7.Although the knot of every frequency conversion constant-volume blanking device 7
Structure is identical, but the pressure above different positions is different, and different blanking velocities can be also corresponded to even if identical rotating speed,
So each frequency conversion constant-volume blanking device 7 all needs individually debugging calibration；
Secondly, 2 stocking system of charcoal filler bin, 8 hour powdered carbon dosages, material position situation in storehouse is measured by weighing sensor 3,
The spacing value of low level and high-order spacing value are set in controller, when actual material position value spacing less than low level controller issue a command into
Material device carries out feed supplement automatically, and when feed supplement attains to a high place spacing value, controller issues a command to feed arrangement and is automatically stopped feed supplement；
Again, frequency conversion constant-volume blanking device 7 is adjusted according to the demand modeling of asphalt smoke purifying system discharge quantity by controller
Rotating speed controls the blanking velocity each put.
Claims (7)
1. a kind of glance coal cleaning system discharge quantity metering device, including：Charcoal filler bin（2）, it is characterised in that：Further include taper
Hopper（4）, weighing sensor（3）It is fixedly connected on charcoal filler bin（2）Top bucket wall on, feed arrangement（1）It is fixedly connected on
Charcoal filler bin（2）Upper surface, broach hopper（4）With charcoal filler bin（2）Lower face flanged joint, gate valve（5）With broach hopper
（4）Flanged joint, frequency conversion constant-volume blanking device（7）With gate valve（5）Flanged joint, feeding adapter（8）With frequency conversion constant-volume blanking device
（7）Hose connects, controller and feed arrangement（1）, weighing sensor（3）With frequency conversion constant-volume blanking device（7）It is electrically connected, send
Material adapter（8）It is connected with the powdered carbon conveying device feed inlet of glance coal cleaning system.
A kind of 2. glance coal cleaning system discharge quantity metering device according to claim 1, it is characterised in that：The powdered carbon
Feed bin（2）It is flat taper for lower part.
A kind of 3. glance coal cleaning system discharge quantity metering device according to claim 1, it is characterised in that：The frequency conversion
Constant-volume blanking device（7）And gate valve（5）Between pipeline on be provided with inspection hole（6）.
A kind of 4. glance coal cleaning system discharge quantity metering device according to claim 1 or 3, it is characterised in that：It is described
Frequency conversion constant-volume blanking device（7）For high-air-tightness blanking device.
A kind of 5. glance coal cleaning system discharge quantity metering device according to claim 1, it is characterised in that：Feeding is taken over
（8）Upper end is reducer pipe（8-1）Structure.
A kind of 6. glance coal cleaning system discharge quantity metering device according to claim 1, it is characterised in that：The control
Device is PLC system, and touch display screen is provided with controller.
7. according to the control method of any glance coal cleaning system discharge quantity metering devices of claim 1-6, its feature
It is, comprises the following steps：
First, each frequency conversion constant-volume blanking device of debugging calibration（7）The corresponding blanking velocity of different rotating speeds；
Secondly, charcoal filler bin（2）8 hour powdered carbon dosages of stocking system, pass through weighing sensor（3）Measure charcoal filler bin（2）
Material position situation, sets the spacing value of low level and high-order spacing value in the controller, is controlled when actual material position value spacing less than low level
Device issues a command to feed arrangement and carries out feed supplement automatically, and when feed supplement attains to a high place spacing value, controller issues a command to feed arrangement certainly
It is dynamic to stop feed supplement；
Again, frequency conversion constant-volume blanking device is adjusted according to the demand modeling of asphalt smoke purifying system discharge quantity by controller（7）
Rotating speed control each feeding to take over（8）Blanking velocity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711332031.7A CN108036836A (en) | 2017-12-13 | 2017-12-13 | A kind of glance coal cleaning system discharge quantity metering device and control method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711332031.7A CN108036836A (en) | 2017-12-13 | 2017-12-13 | A kind of glance coal cleaning system discharge quantity metering device and control method |
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| CN108036836A true CN108036836A (en) | 2018-05-15 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108543386A (en) * | 2018-06-26 | 2018-09-18 | 贵阳铝镁设计研究院有限公司 | A method of for purifying baking carbon product flue gas |
| CN114508024A (en) * | 2022-04-20 | 2022-05-17 | 徐州徐工养护机械有限公司 | Asphalt reclaimed material control method and asphalt reclaimed material recovery device |
| CN117205716A (en) * | 2023-11-07 | 2023-12-12 | 福建省铁拓机械股份有限公司 | Purification control method for plant-mixed thermal regeneration tail gas |
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| CN103241791A (en) * | 2012-02-03 | 2013-08-14 | 上海巴安水务股份有限公司 | Powdered activated carbon dosing system with pre-dispersion and weighing mechanism |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108543386A (en) * | 2018-06-26 | 2018-09-18 | 贵阳铝镁设计研究院有限公司 | A method of for purifying baking carbon product flue gas |
| CN114508024A (en) * | 2022-04-20 | 2022-05-17 | 徐州徐工养护机械有限公司 | Asphalt reclaimed material control method and asphalt reclaimed material recovery device |
| CN117205716A (en) * | 2023-11-07 | 2023-12-12 | 福建省铁拓机械股份有限公司 | Purification control method for plant-mixed thermal regeneration tail gas |
| CN117205716B (en) * | 2023-11-07 | 2024-04-16 | 福建省铁拓机械股份有限公司 | Purification control method for plant-mixed thermal regeneration tail gas |
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