CN104947487A - System using kudzu to process natural fiber rope - Google Patents
System using kudzu to process natural fiber rope Download PDFInfo
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- CN104947487A CN104947487A CN201510392538.6A CN201510392538A CN104947487A CN 104947487 A CN104947487 A CN 104947487A CN 201510392538 A CN201510392538 A CN 201510392538A CN 104947487 A CN104947487 A CN 104947487A
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- 235000010575 Pueraria lobata Nutrition 0.000 title claims abstract description 243
- 239000000835 fiber Substances 0.000 title claims abstract description 109
- 238000000034 method Methods 0.000 title claims abstract description 7
- 241000219781 Pueraria montana var. lobata Species 0.000 title 1
- 244000046146 Pueraria lobata Species 0.000 claims abstract description 242
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 209
- 239000007788 liquid Substances 0.000 claims abstract description 147
- 235000015097 nutrients Nutrition 0.000 claims abstract description 55
- 239000010802 sludge Substances 0.000 claims abstract description 55
- 238000005406 washing Methods 0.000 claims abstract description 50
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000004202 carbamide Substances 0.000 claims abstract description 22
- 238000002791 soaking Methods 0.000 claims description 104
- 150000003839 salts Chemical class 0.000 claims description 44
- 235000011194 food seasoning agent Nutrition 0.000 claims description 25
- 241000510097 Megalonaias nervosa Species 0.000 claims description 15
- 244000025254 Cannabis sativa Species 0.000 claims description 14
- 238000000855 fermentation Methods 0.000 claims description 14
- 230000004151 fermentation Effects 0.000 claims description 14
- 239000001522 artemisia absinthium l. herb extract Substances 0.000 claims description 12
- 229940119569 wormwood extract Drugs 0.000 claims description 12
- 235000010894 Artemisia argyi Nutrition 0.000 claims description 10
- 244000030166 artemisia Species 0.000 claims description 10
- 239000004575 stone Substances 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 7
- 238000007654 immersion Methods 0.000 abstract description 19
- 238000009954 braiding Methods 0.000 abstract description 9
- 238000004804 winding Methods 0.000 abstract description 9
- 238000002347 injection Methods 0.000 abstract description 7
- 239000007924 injection Substances 0.000 abstract description 7
- 235000009051 Ambrosia paniculata var. peruviana Nutrition 0.000 abstract description 5
- 235000003097 Artemisia absinthium Nutrition 0.000 abstract description 5
- 240000001851 Artemisia dracunculus Species 0.000 abstract description 5
- 235000017731 Artemisia dracunculus ssp. dracunculus Nutrition 0.000 abstract description 5
- 235000003261 Artemisia vulgaris Nutrition 0.000 abstract description 5
- 239000001138 artemisia absinthium Substances 0.000 abstract description 5
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 abstract description 5
- 238000002156 mixing Methods 0.000 abstract 8
- 238000000605 extraction Methods 0.000 abstract 3
- LFVGISIMTYGQHF-UHFFFAOYSA-N ammonium dihydrogen phosphate Chemical compound [NH4+].OP(O)([O-])=O LFVGISIMTYGQHF-UHFFFAOYSA-N 0.000 abstract 2
- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 abstract 2
- 235000019837 monoammonium phosphate Nutrition 0.000 abstract 2
- 239000006012 monoammonium phosphate Substances 0.000 abstract 2
- 206010027146 Melanoderma Diseases 0.000 abstract 1
- 235000008599 Poria cocos Nutrition 0.000 abstract 1
- 244000197580 Poria cocos Species 0.000 abstract 1
- 235000014220 Rhus chinensis Nutrition 0.000 abstract 1
- 240000003152 Rhus chinensis Species 0.000 abstract 1
- 210000003491 skin Anatomy 0.000 description 106
- 238000004519 manufacturing process Methods 0.000 description 26
- 238000000354 decomposition reaction Methods 0.000 description 9
- 238000001914 filtration Methods 0.000 description 8
- 230000001580 bacterial effect Effects 0.000 description 7
- 210000002615 epidermis Anatomy 0.000 description 7
- 241000251468 Actinopterygii Species 0.000 description 6
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 6
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 6
- 235000009120 camo Nutrition 0.000 description 6
- 210000005056 cell body Anatomy 0.000 description 6
- 235000005607 chanvre indien Nutrition 0.000 description 6
- 238000013467 fragmentation Methods 0.000 description 6
- 238000006062 fragmentation reaction Methods 0.000 description 6
- 239000011487 hemp Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000012141 concentrate Substances 0.000 description 3
- 238000011049 filling Methods 0.000 description 3
- 230000000855 fungicidal effect Effects 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 239000013589 supplement Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 230000000249 desinfective effect Effects 0.000 description 2
- 235000012976 tarts Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 235000018553 tannin Nutrition 0.000 description 1
- 229920001864 tannin Polymers 0.000 description 1
- 239000001648 tannin Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B5/00—Making ropes or cables from special materials or of particular form
- D07B5/02—Making ropes or cables from special materials or of particular form from straw or like vegetable material
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01C—CHEMICAL OR BIOLOGICAL TREATMENT OF NATURAL FILAMENTARY OR FIBROUS MATERIAL TO OBTAIN FILAMENTS OR FIBRES FOR SPINNING; CARBONISING RAGS TO RECOVER ANIMAL FIBRES
- D01C1/00—Treatment of vegetable material
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/10—Natural organic materials
- D07B2205/103—Animal and plant materials
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Molecular Biology (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Textile Engineering (AREA)
- Edible Seaweed (AREA)
- Farming Of Fish And Shellfish (AREA)
Abstract
The invention discloses a system using kudzu to process a natural fiber rope; the system comprises an immersion tank, a water logging tank, a washing tank, a wormwood liquid tank, a filament hang rack, and a braiding device arranged in sequence; an injection inlet of the immersion tank is connected with water outlets of a blending liquid tank and a nutrient liquid tank; a blending liquid is stored in the blending liquid tank; a nutrient liquid is stored in the nutrient liquid tank; a wormwood extraction liquid is stored in the wormwood liquid tank; a pond sludge layer with a thickness of 3-5 cm is paved on the tank bottom of the immersion tank; the tank liquid in the immersion tank is prepared by mixing the blending liquid, the nutrient liquid and water according to a volume ratio of 1:1:14; the blending liquid is prepared by mixing Poria cocos skin extraction liquid and Chinese sumac extraction liquid according to a volume ration of 7:1; the nutrient liquid is prepared by mixing the water, urea and monoammonium phosphate, and 0.8-1.2 g of urea and 1.5-2.0 g of monoammonium phosphate are solved in per L of the nutrient liquid. The kudzu skin winding rope prepared by the system has no black spot on the kudzu skin fibers, thus improving kudzu skin fiber quality.
Description
Technical field
The present invention relates to art work production field, be specifically related to a kind of system being produced natural fabric rope by kudzu processing.
Background technology
The rope of natural fabric braiding is widely used on modern art product, and as carried out winding decoration to the art work, the mainly rope made of hemp used at present, the feel of the rope made of hemp is comparatively coarse, injures larger when being wound around braiding to the hand of operating personnel.Kudzu can be used for producing this kind of art work winding rope, but the line strength that traditional kudzu is produced is lower, and it easily exists black pit, and quality is poor, makes moist in addition easily mouldy.
Summary of the invention
Object of the present invention is just to provide a kind ofly processes by kudzu the system of natural fabric rope produced, and it can effectively solve the problem, make intensity more greatly, not easily mouldy winding rope.
For achieving the above object, the present invention implements by the following technical solutions:
A kind of system being produced natural fabric rope by kudzu processing, it is characterized in that: comprise sequentially arrange for kudzu bar is soaked soaking compartment, for carry out the kudzu bar after soaking steeping send out peeling water logging groove, to the Chinese mugwort liquid bath washed groove by rubbing with the hands, soak kudzu hide fiber washed by rubbing with the hands of kudzu skin peeled off, sub-wire and the hanging wire frame dried and the knit unit for kudzu hide fiber silk being woven into rope are carried out to the kudzu hide fiber after soaking, the water inlet washing groove by rubbing with the hands is connected with the delivery port of the Rinsing Area storing clear water, the delivery port washing groove by rubbing with the hands is connected with the water inlet of one-level back pool, the delivery port of one-level back pool is connected with the water inlet of water logging groove, the delivery port of water logging groove is connected with the water inlet of secondary back pool, the delivery port of secondary back pool is connected with the inlet of soaking compartment, the inlet of soaking compartment also with allotment liquid bath, the delivery port of nutrient liquid bath is connected, seasoning liquid is stored in allotment liquid bath, nutrient liquid is stored in nutrient liquid bath, wormwood extract is stored in Chinese mugwort liquid bath, the periphery washing groove by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame comprises horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, and the bottom land of soaking compartment lays the thick pond sludge layer of one deck 3 ~ 5cm, tank liquor in soaking compartment is seasoning liquid, nutrient liquid and water obtain according to the volume ratio mixed preparing of 1:1:14, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1, nutrient liquid is that water, urea and MAP are formulated, is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid, wormwood extract be 0.5kg dry moxa grass and 15L soak by water 30min after filter the extract obtained.
Adopt the kudzu skin winding rope that technique scheme is produced, it is relative to traditional handicraft, by laying one deck pond sludge at the bottom of the pond of fermentation vat, the flora of decomposing organic matter is rich in pond sludge, flora decomposes organic matters such as the colloids on kudzu skin, shorten soak time, the xylem of kudzu skin and kudzu bar is divided be separated, be convenient to follow-up tear skin, simultaneously to organic decomposition, epidermal area effectively can be decomposed, washed by rubbing with the hands by follow-up, make the kudzu hide fiber of reservation can not retain black splotch, improve the quality of kudzu hide fiber.Soak time shortens in addition, can protect kudzu hide fiber, improves the intensity of kudzu skin, avoids kudzu hide fiber excessive corrosion.The effect of seasoning liquid/continuous liquid feeding mainly contain following some: 1, enrich organic content in tank liquor, be of value to the growth of decomposing bacterial classification, shorten soak time; 2, seasoning liquid/continuous liquid feeding contains the Hubeiwans such as tannin, promotes the toughness of kudzu hide fiber; 3, seasoning liquid/continuous liquid feeding can carry out soaking and dyeing to kudzu hide fiber and play the effect of mildew-resistant.Generally speaking, by seasoning liquid/continuous liquid feeding, the toughness of kudzu hide fiber is got a promotion, shorten soak time, the kudzu hide fiber of acquisition is difficult to go mouldy.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Accompanying drawing explanation
fig. 1for the signal of the first embodiment of the present invention
figure;
fig. 2for the signal of the second embodiment of the present invention
figure;
fig. 3for the signal of the third embodiment of the present invention
figure;
fig. 4for the signal of the present invention's the 4th kind of embodiment
figure;
fig. 5for the signal of the present invention's the 5th kind of embodiment
figure;
fig. 6for the signal of the present invention's the 6th kind of embodiment
figure;
fig. 7for the structural representation of soaking compartment
figure.
In order to make objects and advantages of the present invention clearly understand, below in conjunction with embodiment, the present invention is specifically described.Should be appreciated that following word only in order to describe one or more concrete embodiments of the present invention, considered critical is not carried out to the protection domain that the present invention specifically asks.
Embodiment 1
Kudzu rope production system,
as Fig. 1shown in: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet of soaking compartment 10, the inlet of soaking compartment 10 is also connected with the delivery port of allotment liquid bath 80a, seasoning liquid is stored in allotment liquid bath 80a, the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, and the pond sludge forming pond sludge layer 10a is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Braiding machine can be general rope made of hemp braiding machine.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Fuling peel extract and salt skin extract are obtained seasoning liquid according to the volume ratio mixed preparing of 7:1, seasoning liquid and water are obtained tank liquor according to the volume ratio mixed preparing of 1:15, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 20d, control flume liquid temp is 19 ~ 21 DEG C, immersion terminates rear taking-up kudzu bar, reuse tank liquor is the tank liquor after soaking kudzu bar, reuse tank liquor can again utilize or for it way.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 16d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 20d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 2
Kudzu rope production system,
as Fig. 2, shown in 7: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 is also connected with the continuous delivery port adding liquid bath 80b, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, soaking compartment 10 is also provided with water discharge outlet 12 and tank liquor mark 13, tank liquor mark 13 is D2 apart from the spacing of pond sludge layer 10a, water discharge outlet 12 is D1 apart from the spacing of pond sludge layer 10a, D2=2D1, the height of water filling port is slightly larger than water discharge outlet height, water discharge outlet 12 is connected with the tank liquor pond 90 storing reuse tank liquor, the airing in tank liquor pond 90 of part reuse tank liquor concentrates for its way, continuous adding in liquid bath 80b, stores continuous liquid feeding, and the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one deck 3 ~ 5cm, and pond sludge is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that continuous liquid feeding, reuse tank liquor and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:12:11, continuous liquid feeding is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 5:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Reuse tank liquor is the tank liquor after soaking kudzu bar 20d, the setting of water discharge outlet 12 height, after can realizing soaking kudzu bar at every turn, reuse tank liquor in soaking compartment 10 is discharged half, second half is continued to employ, then supplement continuous liquid feeding and water from inlet 11, for the immersion of next kudzu bar, reuse tank liquor can utilize again; The treating capacity of sewage can be reduced tank liquor reuse, reduce production cost.Braiding machine can be general rope made of hemp braiding machine.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Fuling peel extract and salt skin extract are obtained continuous liquid feeding according to the volume ratio mixed preparing of 5:1, by continuing liquid feeding, reuse tank liquor (in embodiment 1 obtain), water obtains tank liquor according to the volume ratio mixed preparing of 1:12:11, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 18d, and control flume liquid temp is 19 ~ 21 DEG C.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Hanging wire frame 40 comprises horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 16d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 20d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 3
Kudzu rope production system,
as Fig. 3shown in: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also with allotment liquid bath 80a, the delivery port of nutrient liquid bath 82 is connected, seasoning liquid is stored in allotment liquid bath 80a, the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, and the pond sludge forming pond sludge layer 10a is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand water logging groove 20 in and carry out peeling, knit unit 50 is just general rope made of hemp braiding machine.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained seasoning liquid according to the volume ratio mixed preparing of 7:1, by seasoning liquid, nutrient liquid and water obtain tank liquor according to the volume ratio mixed preparing of 1:1:14, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 15d, control flume liquid temp is 19 ~ 21 DEG C, immersion terminates rear taking-up kudzu bar, reuse tank liquor is the tank liquor after soaking kudzu bar, reuse tank liquor can again utilize or for it way.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 4
Kudzu rope production system,
as Fig. 4, shown in 7: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carry out the kudzu bar after soaking steeping send out peeling water logging groove 20, the kudzu skin peeled off is washed by rubbing with the hands washing groove 30 by rubbing with the hands, the kudzu hide fiber after washing by rubbing with the hands being carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also adds liquid bath 80b with continuous, the delivery port of nutrient liquid bath 82 is connected, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, soaking compartment 10 is also provided with water discharge outlet 12 and tank liquor mark 13, tank liquor mark 13 is D2 apart from the spacing of pond sludge layer 10a, water discharge outlet 12 is D1 apart from the spacing of pond sludge layer 10a, D2=2D1, the height of water filling port 11 is slightly larger than water discharge outlet 12 height, water discharge outlet 12 is connected with the tank liquor pond 90 storing reuse tank liquor, the airing in tank liquor pond 90 of part reuse tank liquor concentrates for its way, continuous adding in liquid bath 80b, stores continuous liquid feeding, and the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one deck 3 ~ 5cm, and pond sludge is mud at the bottom of the pool at least retaining 2 years in fish pond, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Tank liquor in soaking compartment 10 is that continuous liquid feeding, nutrient liquid, reuse tank liquor and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1.35:0.65:15:13; Continuous liquid feeding is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 5:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Reuse tank liquor is the tank liquor after soaking kudzu bar 15d, the setting of water discharge outlet 12 height, after can realizing soaking kudzu bar at every turn, reuse tank liquor in soaking compartment 10 is discharged half, second half is continued to employ, then supplement continuous liquid feeding, nutrient liquid and water from inlet 11, for the immersion of next kudzu bar, reuse tank liquor can utilize again; The treating capacity of sewage can be reduced tank liquor reuse, reduce production cost.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained continuous liquid feeding according to the volume ratio mixed preparing of 5:1, by continuing liquid feeding, nutrient liquid, reuse tank liquor (in embodiment 3 obtain), water obtains tank liquor according to the volume ratio mixed preparing of 1.35:0.65:15:13, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 18d, and control flume liquid temp is 19 ~ 21 DEG C.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 5
Kudzu rope production system,
as Fig. 5shown in: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carrying out steeping the water logging groove 20 sending out peeling, the Chinese mugwort liquid bath washed groove 30 by rubbing with the hands, soak the kudzu hide fiber after washing by rubbing with the hands washed by rubbing with the hands the kudzu skin peeled off to the kudzu bar after soaking, the kudzu hide fiber after soaking carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also with allotment liquid bath 80a, the delivery port of nutrient liquid bath 82 is connected, seasoning liquid is stored in allotment liquid bath 80a, the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, and the pond sludge forming pond sludge layer 10a is mud at the bottom of the pool at least retaining 2 years in fish pond, tank liquor in soaking compartment 10 is that seasoning liquid and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1:15, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand water logging groove 20 in and carry out peeling, knit unit 50 is just general rope made of hemp braiding machine.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Nutrient liquid can accelerate the organic decomposition of kudzu bar, shortens soak time.Be loaded with wormwood extract in Chinese mugwort liquid bath, wormwood is extracted immersion and has certain disinfecting moth-proof worm effect, tarts up to kudzu fiber simultaneously.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Acquire wormwood extract by filtering after dry moxa grass soak by water 30min, dry moxa grass and water use the metering of 15L water to decoct according to the dry moxa grass of every 0.5kg, filter the wormwood extract obtaining about 14.5L after decocting;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained seasoning liquid according to the volume ratio mixed preparing of 7:1, by seasoning liquid, nutrient liquid and water obtain tank liquor according to the volume ratio mixed preparing of 1:1:14, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 15d, control flume liquid temp is 19 ~ 21 DEG C, immersion terminates rear taking-up kudzu bar, reuse tank liquor is the tank liquor after soaking kudzu bar, reuse tank liquor can again utilize or for it way.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber is placed in Chinese mugwort liquid bath and soaks 30min, kudzu hide fiber suspention shape after being soaked by wormwood extract is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk to sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 6
Kudzu rope production system,
as Fig. 6, shown in 7: comprise sequentially arrange for kudzu bar is soaked soaking compartment 10, for carrying out steeping the water logging groove 20 sending out peeling, the Chinese mugwort liquid bath washed groove 30 by rubbing with the hands, soak the kudzu hide fiber after washing by rubbing with the hands washed by rubbing with the hands the kudzu skin peeled off to the kudzu bar after soaking, the kudzu hide fiber after soaking carried out to sub-wire and the hanging wire frame 40 dried and the knit unit 50 for kudzu hide fiber silk being woven into rope, the water inlet washing groove 30 by rubbing with the hands is connected with Rinsing Area 60 delivery port storing clear water, the delivery port washing groove 30 by rubbing with the hands is connected with the water inlet of one-level back pool 71, the delivery port of one-level back pool 71 is connected with the water inlet of water logging groove 20, the delivery port of water logging groove 20 is connected with the water inlet of secondary back pool 72, the delivery port of secondary back pool 72 is connected with the inlet 11 of soaking compartment 10, the inlet 11 of soaking compartment 10 also adds liquid bath 80b with continuous, the delivery port of nutrient liquid bath 82 is connected, the bottom land of soaking compartment 10 lays the thick pond sludge layer 10a of one deck 3 ~ 5cm, continuous adding on liquid bath 80b, is also provided with water discharge outlet 12 and tank liquor mark 13, tank liquor mark 13 is D2 apart from the spacing of pond sludge layer 10a, water discharge outlet 12 is D1 apart from the spacing of pond sludge layer 10a, D2=2D1, the height of water filling port is slightly larger than water discharge outlet height, water discharge outlet 12 is connected with the tank liquor pond 90 storing reuse tank liquor, the airing in tank liquor pond 90 of part reuse tank liquor concentrates for its way, continuous adding in liquid bath 80b, stores continuous liquid feeding, and the periphery washing groove 30 by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame 40 comprises horizontally disposed cross bar, the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, the bottom land of soaking compartment 10 lays the thick pond sludge of one deck 3 ~ 5cm, and pond sludge is mud at the bottom of the pool at least retaining 2 years in fish pond, store nutrient liquid in nutrient liquid bath 82, nutrient liquid is that the preparation of water, urea and MAP obtains, and is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid.Tank liquor in soaking compartment 10 is that continuous liquid feeding, nutrient liquid, reuse tank liquor and water (can be the water in secondary back pool 72) obtain according to the volume ratio mixed preparing of 1.35:0.65:15:13; Continuous liquid feeding is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 5:1.Water logging groove 20 and Rinsing Area 60 are all that general cell body is formed, and manually to be torn by kudzu skin with hand in water logging groove 20 and carry out peeling.Said system, by carrying out reuse to what wash groove 30 and water logging groove 20 by rubbing with the hands with water, realizes reducing production cost and using water wisely.Reuse tank liquor is the tank liquor after soaking kudzu bar 15d, the setting of water discharge outlet 12 height, after can realizing soaking kudzu bar at every turn, reuse tank liquor in soaking compartment 10 is discharged half, second half is continued to employ, then supplement continuous liquid feeding, nutrient liquid and water from inlet 11, for the immersion of next kudzu bar, reuse tank liquor can utilize again; The treating capacity of sewage can be reduced tank liquor reuse, reduce production cost.Be loaded with wormwood extract in Chinese mugwort liquid bath, wormwood is extracted immersion and has certain disinfecting moth-proof worm effect, tarts up to kudzu fiber simultaneously.Grid 10b can be laid at the bottom of the pond of fermentation vat 10, the height of grid 10b is consistent with the height of pond sludge layer 10a, pond sludge is filled in the vacancy portion of grid 10b, arranging of grid 10b can be avoided being rushed by mud when injecting in fermentation vat 10 or release tank liquor, thus does not need to carry out leaving standstill after injection tank liquor pond sludge is precipitated.
Concrete production method is:
Filtered by dry fuling peel soak by water 45min and acquire fuling peel extract, fuling peel and water use the metering of 5L water to decoct according to the fuling peel of every 0.5kg, filter the fuling peel extract obtaining about 4.5L after decocting;
The seed (seed) of salt skin is pulverized, then salt skin extract is obtained with filtering after soak by water 2h, salt skin seed uses the metering of 3L water to decoct according to the salt skin seed of every 0.5kg fragmentation, obtains the salt skin extract of about 2.7L after decoction;
Acquire wormwood extract by filtering after dry moxa grass soak by water 30min, dry moxa grass and water use the metering of 15L water to decoct according to the dry moxa grass of every 0.5kg, filter the wormwood extract obtaining about 14.5L after decocting;
Water, urea and MAP are mixed with nutrient liquid, in every 1L nutrient liquid, are dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g;
Fuling peel extract and salt skin extract are obtained continuous liquid feeding according to the volume ratio mixed preparing of 5:1, by continuing liquid feeding, nutrient liquid, reuse tank liquor (in embodiment 5 obtain), water obtains tank liquor according to the volume ratio mixed preparing of 1.35:0.65:15:13, one deck pond sludge (thickness is 3 ~ 5cm) is equipped with at the bottom land of soaking compartment 10, then tank liquor is injected in soaking compartment 10, gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment 10 of then putting into of colligation leaves standstill immersion 18d, and control flume liquid temp is 19 ~ 21 DEG C.
Kudzu bar after soaking is scattered and is placed in water logging groove 20 and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove 20; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain lurid kudzu hide fiber; Kudzu hide fiber is placed in Chinese mugwort liquid bath and soaks 30min, kudzu hide fiber suspention shape after being soaked by wormwood extract is fixed on hanging wire frame 40, sub-wire comb is adopted to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame 40 after sub-wire, dry the rear length according to kudzu hide fiber silk to sort, then the kudzu hide fiber silk of sorting is woven into rope.Sub-wire comb is hair pectination, and comb is that draw point is formed.
In the present embodiment, the control of soak time is very important, if soak time too short (can not lower than 14d), when tearing skin, kudzu skin is difficult to be separated with wooden part, and kudzu skin easily disconnects, and the kudzu hide fiber surface of acquisition exists black splotch; If long soaking time (at most can not more than 16d), kudzu hide fiber can be corroded by bacterial classification, causes kudzu hide fiber to rot or insufficient strength.Water temperature is unsuitable too high, and too high meeting makes single decomposition too fast, cannot obtain kudzu hide fiber.
Embodiment 7
Gather in the kudzu bar of life in 2 ~ 3 years in autumn, after kudzu bar is removed branches and leaves, the bundled soaking compartment of then putting into of colligation leaves standstill immersion 30d, and control flume liquid temp is 19 ~ 21 DEG C, and the tank liquor of soaking compartment is running water; Kudzu bar after soaking is scattered and is placed in water logging groove and soaks half a day, then manually the kudzu skin on kudzu bar is torn in water logging groove; The kudzu skin of tearing is placed in and wash-board carries out washing by rubbing with the hands and brushes away remaining epidermis with brush, obtain grayish kudzu hide fiber; Kudzu hide fiber suspention shape is fixed on hanging wire frame, adopts sub-wire comb to carry out sub-wire to kudzu hide fiber, dry on hanging wire frame after sub-wire, dry the rear length according to kudzu hide fiber silk and sort, then the kudzu hide fiber silk of sorting is woven into rope.
The kudzu skin winding rope produced in above-described embodiment 7, color is light grey, and there is sparse black splotch on surface, does not have mothproof, fungicidal properties; In process of production, peeling is comparatively difficult, and kudzu skin is easily broken into cutting back, and crumples comparatively effort, more difficultly brushes away epidermal area, and wash by rubbing with the hands on rear kudzu fiber and have black splotch, the toughness of kudzu fiber is poor, easy fracture of wire during sub-wire; And the whole production cycle is long.
The kudzu skin winding rope produced in above-described embodiment 1 ~ 6, color is pale yellow light tone, and surface does not have black splotch or few; In process of production, can easily peeling, kudzu skin can not be broken into cutting back, just can remove epidermal area by simply crumpling and cleaning, and wash by rubbing with the hands and rear kudzu fiber do not have black splotch or few, the toughness of kudzu fiber is better, not easily fracture of wire during sub-wire; And it is whole with short production cycle.
In addition: the kudzu skin winding rope produced in embodiment 1 ~ 4 has certain fungicidal properties, and mothproof performance is general; The kudzu skin winding rope produced in embodiment 5,6 has certain fungicidal properties, mothproof better performances.
The above is only the preferred embodiment of the present invention; should be understood that; for those skilled in the art; to know in the present invention after contents; under the premise without departing from the principles of the invention; can also make some equal conversion to it and substitute, these convert on an equal basis and substitute and also should be considered as belonging to protection scope of the present invention.
Claims (2)
1. processed the system producing natural fabric rope by kudzu for one kind, it is characterized in that: comprise sequentially arrange for kudzu bar is soaked soaking compartment, for carry out the kudzu bar after soaking steeping send out peeling water logging groove, to the Chinese mugwort liquid bath washed groove by rubbing with the hands, soak kudzu hide fiber washed by rubbing with the hands of kudzu skin peeled off, sub-wire and the hanging wire frame dried and the knit unit for kudzu hide fiber silk being woven into rope are carried out to the kudzu hide fiber after soaking, the water inlet washing groove by rubbing with the hands is connected with the delivery port of the Rinsing Area storing clear water, the delivery port washing groove by rubbing with the hands is connected with the water inlet of one-level back pool, the delivery port of one-level back pool is connected with the water inlet of water logging groove, the delivery port of water logging groove is connected with the water inlet of secondary back pool, the delivery port of secondary back pool is connected with the inlet of soaking compartment, the inlet of soaking compartment also with allotment liquid bath, the delivery port of nutrient liquid bath is connected, seasoning liquid is stored in allotment liquid bath, nutrient liquid is stored in nutrient liquid bath, wormwood extract is stored in Chinese mugwort liquid bath, the periphery washing groove by rubbing with the hands is provided with the stone matter wash-board for washing kudzu skin by rubbing with the hands, hanging wire frame comprises horizontally disposed cross bar, and the two ends of cross bar are fixed on the upper end of two columns, cross bar is arranged at intervals with the rope sling for colligation kudzu hide fiber, and the bottom land of soaking compartment lays the thick pond sludge layer of one deck 3 ~ 5cm, tank liquor in soaking compartment is seasoning liquid, nutrient liquid and water obtain according to the volume ratio mixed preparing of 1:1:14, seasoning liquid is that fuling peel extract and salt skin extract obtain according to the volume ratio mixed preparing of 7:1, nutrient liquid is that water, urea and MAP are formulated, is dissolved with the urea of 0.8 ~ 1.2g and the MAP of 1.5 ~ 2.0g in every 1L nutrient liquid, wormwood extract be 0.5kg dry moxa grass and 15L soak by water 30min after filter the extract obtained.
2. process by kudzu the system producing natural fabric rope according to claim 1, it is characterized in that: lay grid at the bottom of the pond of fermentation vat, the height of grid is consistent with the height of pond sludge layer, and pond sludge is filled in the vacancy portion of grid.
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0685397U (en) * | 1993-05-19 | 1994-12-06 | 三雄 小堺 | 〆 rope manufacturing equipment |
| CN101545144A (en) * | 2008-10-31 | 2009-09-30 | 汪盛明 | Preparation method of ko-hemp |
| CN102086534A (en) * | 2010-05-18 | 2011-06-08 | 李发申 | Technique for separating fibers and hemp gum from bast fibers through wet processing and fast boiling in clear water |
| CN102465345A (en) * | 2010-11-09 | 2012-05-23 | 郑州大学 | Separating device for melon vine type natural fibers |
-
2015
- 2015-07-06 CN CN201510392538.6A patent/CN104947487B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0685397U (en) * | 1993-05-19 | 1994-12-06 | 三雄 小堺 | 〆 rope manufacturing equipment |
| CN101545144A (en) * | 2008-10-31 | 2009-09-30 | 汪盛明 | Preparation method of ko-hemp |
| CN102086534A (en) * | 2010-05-18 | 2011-06-08 | 李发申 | Technique for separating fibers and hemp gum from bast fibers through wet processing and fast boiling in clear water |
| CN102465345A (en) * | 2010-11-09 | 2012-05-23 | 郑州大学 | Separating device for melon vine type natural fibers |
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Effective date of registration: 20181112 Address after: 215200 No. 1188 west two ring road, Shengze Town, Wujiang District, Suzhou, Jiangsu. Patentee after: Suzhou Shengze science and Technology Pioneer Park Development Co., Ltd. Address before: 231482 room 1, unit 7, Dan Gui Garden, Tang Tang Wan Road, Anqing, Anhui, 301 Patentee before: Wang Yuelan |
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Granted publication date: 20170125 Termination date: 20200706 |