CN104942592A - Automatic laminating production line for TCO glass and nickel plates - Google Patents

Automatic laminating production line for TCO glass and nickel plates Download PDF

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Publication number
CN104942592A
CN104942592A CN201510433660.3A CN201510433660A CN104942592A CN 104942592 A CN104942592 A CN 104942592A CN 201510433660 A CN201510433660 A CN 201510433660A CN 104942592 A CN104942592 A CN 104942592A
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China
Prior art keywords
module
pipeline
tco
production line
nickel sheet
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CN201510433660.3A
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CN104942592B (en
Inventor
黄军
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Suzhou Wanxiang Technology Co., Ltd
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Wanxiang Complete Set Of Electric Appliances Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed

Abstract

The invention provides an automatic laminating production line for TCO glass and nickel plates. The production line adopts the structure that a vibrating disk, used for arranging and outputting an integrated TCO glass sheet, is arranged on a TCO glass assembly module; the side edge of the vibrating sheet is connected with a grabbing block used for grabbing the TCO glass sheet on the vibrating plate onto a conveyor line; the conveyor line is used for conveying raw materials to a nickel plate assembly module, a raw material detecting module, a welding module, an internal resistance testing module, a defective product marking module, and a labeling and CCD checking module in sequence; the conveyor line is connected end to end to circularly operate. The production line is an overall circular production line, labeling raw materials are directly taken and weld-formed automatically, the overall production line is circulated periodically and continuously, and the production efficiency is improved greatly.

Description

TCO glass and nickel sheet automatic attaching production line
Technical field
The present invention relates to electronic production equipment technical field, be specifically related to a kind of TCO glass and nickel sheet automatic attaching production line.
Background technology
TCO glass is existing a kind of common electronic material in the electronics industry, and TCO glass refers to and plates the conductive oxide film of layer of transparent at surface of plate glass uniformly by physics or chemical plating method.First TCO glass be applied in flat-panel monitor, in recent years, the rise of crystalline silicon price has greatly promoted the development of thin-film solar cells, thin-film solar cells accounts for world's photovoltaic market share more than 10%, photovoltaic TCO glass is as the necessary component of electrode before battery, the market demand increases rapidly, becomes a very powerful and exceedingly arrogant high-tech coated glass.
TCO glass is when carrying out production of electronic components, usually be used for fitting with other electronic material sheet metal, after having fitted, need the product after to laminating to carry out the detection of every electronic parameter, produce for TCO glass and other former material, example is fitted into TCO glass and nickel sheet, industry generally adopts man-made assembly mode to complete assembling, and traditional assembling flow path is as follows: 1. people frock TCO and both positive and negative polarity nickel sheet; 2. weld; 3. inner walkway; 4. manual rubberizing; 5. appearance test; 6. pack shipment.This traditional mode of production, generally use hand assembled to produce, human cost is high, easily produces distortion, nickel sheet overlap problem, and quality is unstable, and efficiency is low, and overall manufacturing cost is high, and produce comparatively slow, the production time is oversize.
Summary of the invention
For above problem, the invention provides a kind of TCO glass and nickel sheet automatic attaching production line, not only greatly reduce manpower, also reduce enterprise's production cost, also cater to the trend of economic development and the demand of client simultaneously.
The technical solution adopted for the present invention to solve the technical problems is: this TCO glass and nickel sheet automatic attaching production line, whole production line includes the load module of TCO glass, nickel sheet load module, raw material detection module, welding module, inner walkway module, defective products mark module, rubberizing and CCD checking module; Production line Raw from above each module successively by completing production process; The load module of TCO glass includes TCO sheet glass in blocks is arranged the vibrating disk exported, the lateral location of described vibrating disk is connected with the crawl block TCO sheet glass on vibrating disk being grabbed pipeline, described pipeline successively by feedstock transportation to nickel sheet load module, raw material detection module, welding module, inner walkway module, defective products mark module, rubberizing and CCD checking module; The end to end cycle operation of described pipeline; Described TCO glass and nickel sheet automatic attaching production line comprise following production stage;
One. upper TCO sheet glass automatically;
Two. automatically upper nickel sheet is carried out to TCO sheet glass in the step one that pipeline is carried;
Three. automatically to Product checking in the step 2 that pipeline is carried with or without;
Four. automatically nickel sheet in the step 3 that pipeline is carried and TCO sheet glass are welded;
Five. automatically to the step 4 product test internal resistance that pipeline is carried;
Six. mark is continued to the defective products in the step 5 product that pipeline is carried;
Seven. take out defective products in step 6 to pipeline;
Eight. insulation gummed paper is attached to non-defective unit in the step 5 product that pipeline is carried;
Nine. use CCD to carry out size detection to the non-defective unit insulated in step 8 on gummed paper;
Ten. by above-mentioned in steps in last output products take off.
As preferably, slice raw material to be processed is assemblied on described pipeline by carrier.
As preferably, the bottom of described carrier assembled product is designed with vertical detection through hole, and described raw material detection module includes and is positioned at described detection through hole bottom just to the photodetector of described detection through hole.
As preferably, described crawl block is positioned at described vibrating disk and pipeline middle upper part position, and its profile is L shape; The two ends length that on described crawl block, level is stretched out is identical, and the below capturing block two ends is all designed with the adsorption tank of chip sorption to be processed being lived, and down, described adsorption tank is connected with air intake duct by top described adsorption tank; Also be designed with the locating piece of thin slice clamping and positioning to be processed in the middle of described vibrating disk and pipeline; The crooked place of described crawl block can rotate assembling along vertical axes, and the two ends that described crawl block level is stretched out lay respectively at the unloading position of described vibrating disk and the top of described locating piece; The two ends that described crawl block level is stretched out can rotate to above described locating piece and described pipeline.
As preferably, the top of described adsorption tank is communicated with adsorbent chamber by uniform pore, and described adsorbent chamber is connected with air intake duct.
As preferably, described nickel sheet load module includes reel, suction nozzle; Nickel sheet to be assembled is loaded on described reel, and described suction nozzle is connected with air intake duct, and described suction nozzle can be moved on described pipeline from reel by moving structure.
As preferably, described nickel sheet load module includes two reels.
As preferably, described defective products mark module comprises being assemblied in gets pen ready above described pipeline.
Beneficial effect of the present invention is: this TCO glass and nickel sheet automatic attaching production line are in the process of producing, first by the load module of described TCO glass, the combing of TCO sheet glass is transported on pipeline, then by pipeline, TCO sheet glass is transported to described nickel sheet load module operating position, described nickel sheet load module captures nickel sheet and is placed on described TCO sheet glass; Then nickel sheet and TCO sheet glass enter welding position after detecting, the two is welded as a whole by described welding module, then after welding, product is transported to inner walkway module position by pipeline and carries out parameter detecting, the defective product detected is by rejecting after defective products mark module mark, no problem product rubberizing and CCD check, finally packing rolling, taking out in order to using.Described pipeline remains in operation to initial TCO glass load module position, carry out the production in next cycle, this production line is whole circular line, the laminating raw material be used for directly is passed through automatic material taking, automatic welding is shaping, whole production line loop cycle, continually, production efficiency improves greatly.
Accompanying drawing explanation
Fig. 1 is the perspective view of this TCO glass and nickel sheet automatic attaching production line.
Fig. 2 is the structural representation that the load module of TCO glass carries out overlooking when capturing raw material and locate direction.
Fig. 3 is the structural representation that direction is overlooked in the load module of TCO glass when being placed on locating piece and pipeline by raw material.
Fig. 4 is the structural representation capturing block profile direction.
Fig. 5 is the structural representation of raw material detection module and carrier.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further described:
As shown in the embodiment shown in fig, this TCO glass and nickel sheet automatic attaching production line, is characterized in that: whole production line includes TCO glass load module 1, nickel sheet load module 2, raw material detection module 3, welding module 4, inner walkway module 5, defective products mark module 6, rubberizing and CCD checking module 7; Production line Raw from above each module successively by completing production process; TCO glass load module 1 includes TCO sheet glass in blocks is arranged the vibrating disk 11 exported, the lateral location of described vibrating disk 11 is connected with the crawl block 12 TCO sheet glass on vibrating disk 11 being grabbed pipeline 8, described pipeline 8 successively by feedstock transportation to nickel sheet load module 2, raw material detection module 3, welding module 4, inner walkway module 5, defective products mark module 6, rubberizing and CCD checking module 7; The end to end cycle operation of described pipeline 8.All slice raw materials to be processed are all assemblied on described pipeline 8 by carrier 9.Described nickel sheet load module 2 includes reel 21, suction nozzle; Nickel sheet to be assembled is loaded on described reel 21, and described suction nozzle is connected with air intake duct, and described suction nozzle can move on described pipeline 8 from reel 21 by moving structure, corresponding two suction nozzles of each reel 21.
As shown in Figures 2 and 3, described crawl block 12 is positioned at described vibrating disk 11 and pipeline 8 middle upper part position, and its profile is L shape; The two ends length that on described crawl block 12, level is stretched out is identical, and the below capturing block (12) two ends is all designed with the adsorption tank 121 of chip sorption to be processed being lived, and down, described adsorption tank 121 is connected with air intake duct by top described adsorption tank 121; Also be designed with the locating piece 13 of thin slice clamping and positioning to be processed in the middle of described vibrating disk 11 and pipeline (8); The crooked place of described crawl block 12 can rotate assembling along vertical axes, and the two ends that described crawl block 12 level is stretched out lay respectively at the unloading position of described vibrating disk 11 and the top of described locating piece 13; The two ends that described crawl block 12 level is stretched out can rotate to above described locating piece 13 and described pipeline 8.
Described TCO glass and nickel sheet automatic attaching production line comprise following production stage:
One. upper TCO sheet glass automatically; Vibrating disk 11 is utilized sequentially to be arranged according to the both forward and reverse directions required for equipment by TCO sheet glass, then by a cantilever arm of described crawl block 12 TCO sheet glass adsorbed and move in locating piece 13, be adsorbed on carrier 9 by another cantilever arm again, thus complete TCO material loading, then bring raw material into subsequent work position by carrier 9.Described crawl block 12 specifically
Two. automatically upper nickel sheet is carried out to TCO sheet glass in the step one of conveying on pipeline 8; Carrier 9 is transported to nickel sheet load module 2 through pipeline 8 by tool, first suction nozzle is used to be adsorbed to locating piece 13 by nickel sheet from reel 21, then positioned by locating piece 13, then nickel sheet is held with another vacuum slot, nickel sheet puts into carrier 9 the most at last, now complete nickel sheet material loading, carrier 9 is carried by pipeline 8 and enters subsequent work position.
Three. raw material detection module 3 automatically to Product checking in the step 2 of conveying on pipeline 8 with or without; As shown in Figure 5, the bottom of described carrier 8 assembled product is designed with vertical detection through hole 81, and described raw material detection module 3 includes and is positioned at described detection through hole 81 bottom just to the photodetector 31 of described detection through hole 81.Shown photodetector 31 directly can be irradiated to through shown detection through hole 81 position filling product above described carrier 8, in time having raw material to be detected or product above described detection through hole 81, described photodetector 31 can send corresponding optical signal, makes equipment continue corresponding operation.
Four. automatically nickel sheet and TCO sheet glass in the step 3 of conveying on pipeline 8 are welded; Described pipeline 8 passes through carrier 9 by feedstock delivery on described welding module 4, by described use resistance or laser-beam welding machine, the copper tip of TCO sheet glass and nickel sheet are welded, after completing, carrier 9 enters subsequent work position, if welding process is crossed down because of electric current or excessive etc. extremely to be reported to the police, corresponding operating position below this information being passed to.
Five. automatically to the step 4 product test internal resistance of conveying on pipeline 8; Four test probes of internal resistance test device contact two ends nickel sheet respectively and measure internal resistance, if test is passed through, PASS printed words will appear in computer screen; If test bad, will there are NG printed words in computer screen, and corresponding operating position below flame is delivered to.
Six. mark is continued to the defective products in the step 5 product of conveying on pipeline 8; Described pipeline 8 continues upper step semi-finished product to be transported to described defective products mark module 6 position by carrier 9, and described defective products mark module 6 comprises being assemblied in gets pen ready above described pipeline 8.When step 4 or five is reported to the police and transmitted flame, the Pen Association of getting ready of this station position is identified in the enterprising row labels of product;
Seven. take out defective products in step 6 to pipeline 8; To the element that pipeline 8 transports, by the signal in step 4, five, draw TCO two ends nickel sheet with magnet and take out station alarming product above, non-defective unit is continued transported to described rubberizing and CCD checking module 7.
Eight. insulation gummed paper is attached to non-defective unit in the step 5 product of conveying on pipeline 8; With vacuum slot, insulation gummed paper is adsorbed to adhesive bonding jig, and waste material box will be recovered to by centrifugal paper above.
Nine. use CCD to carry out size detection to the non-defective unit insulated in step 8 on gummed paper; By CCD automatic inspection electronic component critical size, and check result is passed to operating position, bottom.
Ten. by above-mentioned in steps in last output products take off.According to the check result information that above-mentioned steps gathers, non-defective unit and defective products are distinguished placement.
As shown in Figure 4, the top of described adsorption tank 121 is communicated with adsorbent chamber 122 by uniform pore 123, and described adsorbent chamber 122 is connected with air intake duct.Described pore 123 uniform like this can adsorb the whole upper plane that thin slice tires out electronic component, and suction is stronger, and adsorption effect is better, is convenient to the absorption to element and transfer.
As shown in Figure 1, described nickel sheet load module 2 includes two reels 21.Directly two nickel sheet can be placed like this on described TCO sheet glass, can by producing the electronic component containing two nickel sheet at TCO sheet glass.

Claims (8)

1. TCO glass and a nickel sheet automatic attaching production line, is characterized in that: whole production line includes TCO glass load module (1), nickel sheet load module (2), raw material detection module (3), welding module (4), inner walkway module (5), defective products mark module (6), rubberizing and CCD checking module (7); TCO glass load module (1) includes TCO sheet glass in blocks is arranged the vibrating disk (11) exported, the lateral location of described vibrating disk (11) is connected with the crawl block (12) the TCO sheet glass on vibrating disk (11) being grabbed pipeline (8), described pipeline (8) successively by feedstock transportation to nickel sheet load module (2), raw material detection module (3), welding module (4), inner walkway module (5), defective products mark module (6), rubberizing and CCD checking module (7); Described pipeline (8) end to end cycle operation; Described TCO glass and nickel sheet automatic attaching production line comprise following production stage:
One. upper TCO sheet glass automatically;
Two. automatically upper nickel sheet is carried out to TCO sheet glass in the step one that pipeline is carried;
Three. automatically to Product checking in the step 2 that pipeline is carried with or without;
Four. automatically nickel sheet and TCO sheet glass in the step 3 of the upper conveying of pipeline (8) are welded;
Five. automatically to the step 4 product test internal resistance of the upper conveying of pipeline (8);
Six. mark is continued to the defective products in the step 5 product of the upper conveying of pipeline (8);
Seven. take out defective products in step 6 to pipeline (8);
Eight. insulation gummed paper is attached to non-defective unit in the step 5 product of the upper conveying of pipeline (8);
Nine. use CCD to carry out size detection to the non-defective unit insulated in step 8 on gummed paper;
Ten. by above-mentioned in steps in last output products take off.
2. TCO glass according to claim 1 and nickel sheet automatic attaching production line, is characterized in that: slice raw material to be processed is assemblied on described pipeline (8) by carrier (9).
3. TCO glass according to claim 2 and nickel sheet automatic attaching production line, it is characterized in that: the bottom of described carrier (8) assembled product is designed with vertical detection through hole (81), described raw material detection module (3) includes and is positioned at described detection through hole (81) bottom just to the photodetector (31) of described detection through hole (81).
4. TCO glass according to claim 1 and nickel sheet automatic attaching production line, is characterized in that: described crawl block (12) is positioned at described vibrating disk (11) and pipeline (8) middle upper part position, and its profile is L shape; The two ends length that the upper level of described crawl block (12) is stretched out is identical, the below capturing block (12) two ends is all designed with the adsorption tank (121) of chip sorption to be processed being lived, down, described adsorption tank (121) is connected with air intake duct by top described adsorption tank (121); Also be designed with the locating piece (13) of thin slice clamping and positioning to be processed in the middle of described vibrating disk (11) and pipeline (8); The crooked place of described crawl block (12) can rotate assembling along vertical axes, and the two ends that described crawl block (12) level is stretched out lay respectively at the unloading position of described vibrating disk (11) and the top of described locating piece (13); The two ends that described crawl block (12) level is stretched out can rotate to described locating piece (13) and described pipeline (8) top.
5. TCO glass according to claim 1 and nickel sheet automatic attaching production line, is characterized in that: the top of described adsorption tank (121) is communicated with adsorbent chamber (122) by uniform pore (123), and described adsorbent chamber (122) is connected with air intake duct.
6. TCO glass according to claim 1 and nickel sheet automatic attaching production line, is characterized in that: described nickel sheet load module (2) includes reel (21), suction nozzle; Nickel sheet to be assembled is loaded on described reel (21), and described suction nozzle is connected with air intake duct, and described suction nozzle can be moved on described pipeline (8) from reel (21) by moving structure.
7. TCO glass according to claim 6 and nickel sheet automatic attaching production line, is characterized in that: described nickel sheet load module (2) includes two reels (21).
8. TCO glass according to claim 1 and nickel sheet automatic attaching production line, is characterized in that: described defective products mark module (6) comprise be assemblied in described pipeline (8) top get pen ready.
CN201510433660.3A 2015-07-22 2015-07-22 Automatic laminating production line for TCO glass and nickel plates Active CN104942592B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106808203A (en) * 2016-07-21 2017-06-09 东莞理工学院 A kind of automatic assembling of crutch tip

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4263712A (en) * 1978-12-07 1981-04-28 Dale Products, Inc. Battery plate wrapping machine and method
US4306355A (en) * 1979-09-21 1981-12-22 General Battery Corporation Method and apparatus for automatically installing covers on lead-acid battery cells
US6360417B1 (en) * 1999-08-02 2002-03-26 Trw Inc. Method of assembling a remote keyless entry transmitter
CN101913029A (en) * 2010-08-11 2010-12-15 周均 Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate
CN102163738A (en) * 2011-03-26 2011-08-24 深圳市东方华联科技有限公司 Method for automatically detecting voltage and internal resistance of battery and spraying code
CN204975966U (en) * 2015-07-22 2016-01-20 苏州市万祥电器成套有限公司 TCO glass and automatic coating line of nickel piece

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4263712A (en) * 1978-12-07 1981-04-28 Dale Products, Inc. Battery plate wrapping machine and method
US4306355A (en) * 1979-09-21 1981-12-22 General Battery Corporation Method and apparatus for automatically installing covers on lead-acid battery cells
US6360417B1 (en) * 1999-08-02 2002-03-26 Trw Inc. Method of assembling a remote keyless entry transmitter
CN101913029A (en) * 2010-08-11 2010-12-15 周均 Automatic welding machine of aluminum-nickel compound piece of lithium ion battery cover plate
CN102163738A (en) * 2011-03-26 2011-08-24 深圳市东方华联科技有限公司 Method for automatically detecting voltage and internal resistance of battery and spraying code
CN204975966U (en) * 2015-07-22 2016-01-20 苏州市万祥电器成套有限公司 TCO glass and automatic coating line of nickel piece

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106808203A (en) * 2016-07-21 2017-06-09 东莞理工学院 A kind of automatic assembling of crutch tip
CN106808203B (en) * 2016-07-21 2019-01-18 东莞理工学院 A kind of automatic assembling of crutch tip

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Address after: 215214 Suzhou Wanxiang Technology Co., Ltd., No. 1688, Songjia Road, Wuzhong Economic Development Zone, Suzhou City, Jiangsu Province

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Address before: Suzhou Wuzhong District City, Jiangsu province 215214 Xiangmin Development Zone (Guo Ying Jiang Zhuang Cun) nine Shing Road No. 699

Patentee before: WANXIANG COMPLETE SET OF ELECTRIC APPLIANCES Co.,Ltd.

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