CN104918477B - A kind of electronic component inserts system and its insertion method automatically - Google Patents

A kind of electronic component inserts system and its insertion method automatically Download PDF

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Publication number
CN104918477B
CN104918477B CN201510357324.5A CN201510357324A CN104918477B CN 104918477 B CN104918477 B CN 104918477B CN 201510357324 A CN201510357324 A CN 201510357324A CN 104918477 B CN104918477 B CN 104918477B
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China
Prior art keywords
system
electronic component
automatically
component
lodging bench
Prior art date
Application number
CN201510357324.5A
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Chinese (zh)
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CN104918477A (en
Inventor
陈宁
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贵州天义技术有限公司
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Priority to CN201510357324.5A priority Critical patent/CN104918477B/en
Publication of CN104918477A publication Critical patent/CN104918477A/en
Application granted granted Critical
Publication of CN104918477B publication Critical patent/CN104918477B/en

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Abstract

The invention provides a kind of electronic component to insert system automatically, system lodging bench, workbench and multiple component lodging benchs are inserted automatically including mechanical arm, wiring board lodging bench, fit electronic component, the surrounding that the wiring board lodging bench, fit electronic component insert system lodging bench, workbench and multiple component lodging bench around mechanical arms automatically is put, and in the impulse stroke of mechanical arm.Inserting process of the present invention all using robotic arm manipulation, realizes the automation of component inserting, identification bar code is pasted around the plug-in opening of system to identify the element of inserting and its cartridge insertion direction by identifying that fit electronic component inserts automatically, it is ensured that inserting accuracy;Fit electronic component is inserted into system with pcb board together by wave-soldering automatically simultaneously, ensure that the perpendicularity after vertical component welding.

Description

A kind of electronic component inserts system and its insertion method automatically

Technical field

The present invention relates to component Program instrumentation field, and in particular to a kind of electronic component inserts system and its inserting automatically Method.

Background technology

Electronic component is classified by mounting means, and electronic component can be divided into sticking-element and direct plug-in element, and direct plug-in element has Element stitch, it is the element for needing to punch installation on pcb board, general device body and pad be not in the same face of pcb board, table The very short or clear-cut no pin of pin for pasting element only has pad, is directly welded after being attached on pcb board in component side.

My company is in the production assembling process of AUTOMOTIVE RELAY control board, and some vertical components are such as:Electrolysis electricity Appearance, triode etc., because use must manually be inserted, worker is in actual production process, because yield is larger and the working time The factor such as longer, the power that easily arouses attention are not concentrated, and cause component to have the incorrect situation of inserting, and pass through ripple in circuit board When peak welding machine carries out Sn-coupled SSBR, vertical component is being influenceed to have the crooked phenomenon of lodging by scolding tin ripple, so influences product Outward appearance and qualification rate and because vertical component it is crooked make component pin short circuit hidden danger of quality.

The content of the invention

In order to solve the above technical problems, the invention provides a kind of electronic component to insert system automatically, the electronic component is certainly Fit electronic component is inserted system by mechanical arm and is enclosed on pcb board by dynamic inserting system automatically, and inserts electricity by mechanical arm Subcomponent, solve the problems, such as that component inserting is incorrect or crooked by component after wave-soldering.

The present invention is achieved by the following technical programs.

A kind of electronic component provided by the invention inserts system, including mechanical arm, wiring board lodging bench, fit electronics automatically Element inserts system lodging bench, workbench and multiple component lodging benchs, the wiring board lodging bench, fit electronic component automatically The surrounding of automatic inserting system lodging bench, workbench and multiple component lodging bench around mechanical arms is put, and in machinery In the impulse stroke of arm.

Also include transport platform, the front end of transport platform is connected to workbench, and the other end is connected to the entrance of crest welder.

Electronic component inserts the insertion method of system automatically, comprises the following steps:

(1) the identification bar of placing components is pasted by the plug-in opening in inserting system automatically in fit electronic component in advance Code;

(2) start mechanical arm and initialize its control system;

(3) wiring board on wiring board lodging bench is put on workbench by control machinery arm;

(4) the fit electronic component that control machinery arm pickup fit electronic component inserts on system lodging bench automatically is inserted automatically Dress system, fit electronic component is inserted by system by image recognition auxiliary unit automatically and fixed by the fabrication hole on circuit board On circuit boards;

(5) control system scans and reads the data of identification bar code, and control machinery arm is by first device on component lodging bench Part, and insert in corresponding aperture;

(6) after the completion of component inserting, control system control machinery arm will insert the wiring board completed and fit electronics member Part inserts system and shifted onto in transport platform automatically;

(7) for the sensor sensing in transport platform to after there is wiring board to be pushed into transport platform, completion will be inserted by starting transport platform Wiring board be sent into crest welder.

Identification bar code in the step (1) is Quick Response Code or NFC label.

The material that the fit electronic component inserts system automatically is glass fibre fabric swatch.

The beneficial effects of the present invention are:Inserting process all using robotic arm manipulation, realize component inserting from Dynamicization, identification bar code is pasted around the plug-in opening of system to identify the element of inserting by identifying that fit electronic component inserts automatically And its cartridge insertion direction, it is ensured that inserting accuracy;Fit electronic component is inserted into system automatically passes through ripple together with pcb board simultaneously Peak welds, and ensure that the perpendicularity after vertical component welding.

Brief description of the drawings

Fig. 1 is the structural representation of the present invention.

Embodiment

Be described further below technical scheme, but claimed scope be not limited to it is described.

A kind of electronic component as shown in Figure 1 inserts system, including mechanical arm, wiring board lodging bench, fit electronics automatically Element inserts system lodging bench, workbench and multiple component lodging benchs, the wiring board lodging bench, fit electronic component automatically The surrounding of automatic inserting system lodging bench, workbench and multiple component lodging bench around mechanical arms is put, and in machinery In the impulse stroke of arm.

Also include transport platform, the front end of transport platform is connected to workbench, and the other end is connected to the entrance of crest welder.

Electronic component inserts the insertion method of system automatically, comprises the following steps:

(1) the identification bar of placing components is pasted by the plug-in opening in inserting system automatically in fit electronic component in advance Code;

(2) start mechanical arm and initialize its control system;

(3) wiring board on wiring board lodging bench is put on workbench by control machinery arm;

(4) the fit electronic component that control machinery arm pickup fit electronic component inserts on system lodging bench automatically is inserted automatically Dress system, fit electronic component is inserted by system by image recognition auxiliary unit automatically and fixed by the fabrication hole on circuit board On circuit boards;

(5) control system scans and reads the data of identification bar code, and control machinery arm is by first device on component lodging bench Part, and insert in corresponding aperture;

(6) after the completion of component inserting, control system control machinery arm will insert the wiring board completed and fit electronics member Part inserts system and shifted onto in transport platform automatically;

(7) for the sensor sensing in transport platform to after there is wiring board to be pushed into transport platform, completion will be inserted by starting transport platform Wiring board be sent into crest welder.

Identification bar code in the step (1) is Quick Response Code or NFC label.

The material that the fit electronic component inserts system automatically is glass fibre fabric swatch.

The inserting process of the present invention all using robotic arm manipulation, realizes the automation of component inserting, passes through identification Fit electronic component inserts automatically pastes identification bar code to identify the element of inserting and its cartridge insertion direction around the plug-in opening of system, It ensure that inserting accuracy;, ensure that the perpendicularity after vertical component welding.After component inserts, by fit electricity Subcomponent inserts system with pcb board together by crest welder automatically, because there is set shuttering to protect electronic units fix, stands Formula component will not be influenceed by scolding tin ripple, therefore the crooked phenomenon that lodges does not occur again in component.It ensure that product Outward appearance and qualification rate and because vertical component it is crooked make component pin short circuit hidden danger of quality.Set shuttering is repeatable to be made With, production cost is reduced, and glass fibre fabric swatch is used during design, it is more convenient for fabricating.

Claims (3)

1. a kind of electronic component inserts the insertion method of system automatically, wherein electronic component insert automatically system include mechanical arm, Wiring board lodging bench, fit electronic component insert system lodging bench, workbench and multiple component lodging benchs, the circuit automatically Plate lodging bench, fit electronic component insert system lodging bench, workbench and multiple component lodging benchs around mechanical arm automatically Surrounding put, and in the impulse stroke of mechanical arm, the automatic system that inserts also includes transport platform, and the front end of transport platform connects To workbench, the other end is connected to the entrance of crest welder;It is characterized in that:The insertion method comprises the following steps:
(1) the identification bar code of placing components is pasted by the plug-in opening in inserting system automatically in fit electronic component in advance;
(2) start mechanical arm and initialize its control system;
(3) wiring board on wiring board lodging bench is put on workbench by control machinery arm;
(4) the fit electronic component that control machinery arm pickup fit electronic component inserts on system lodging bench automatically inserts automatically is System, inserts system by fit electronic component by image recognition auxiliary unit and is fixed on electricity by the fabrication hole on circuit board automatically On the plate of road;
(5) control system scan and read identification bar code data, control machinery arm by the component on component lodging bench, and Insert in corresponding aperture;
(6) after the completion of component inserting, control system control machinery arm will insert the wiring board completed and fit electronic component certainly Dynamic inserting system is shifted onto in transport platform;
(7) for the sensor sensing in transport platform to after there is wiring board to be pushed into transport platform, the line completed will be inserted by starting transport platform Road plate is sent into crest welder.
2. electronic component as claimed in claim 1 inserts the insertion method of system automatically, it is characterised in that:The step (1) In identification bar code be Quick Response Code or NFC label.
3. the electronic component of claim 1 inserts the insertion method of system automatically, it is characterised in that:The fit electronic component is certainly The material of dynamic inserting system is glass fibre fabric swatch.
CN201510357324.5A 2015-06-25 2015-06-25 A kind of electronic component inserts system and its insertion method automatically CN104918477B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510357324.5A CN104918477B (en) 2015-06-25 2015-06-25 A kind of electronic component inserts system and its insertion method automatically

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Application Number Priority Date Filing Date Title
CN201510357324.5A CN104918477B (en) 2015-06-25 2015-06-25 A kind of electronic component inserts system and its insertion method automatically

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CN104918477A CN104918477A (en) 2015-09-16
CN104918477B true CN104918477B (en) 2018-03-13

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105050333B (en) * 2015-06-25 2018-07-03 贵州天义技术有限公司 A kind of electronic component inserts system automatically
WO2018161240A1 (en) * 2017-03-06 2018-09-13 邹霞 Automatic pcb substrate assembly apparatus

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1350421A (en) * 2000-10-25 2002-05-22 松下电器产业株式会社 Element mounting system and mounting method
CN101001518A (en) * 2006-01-10 2007-07-18 雅马哈发动机株式会社 Installation system and installation method of electronic element
CN101404857A (en) * 2008-11-17 2009-04-08 福建星网锐捷网络有限公司 Welding method and apparatus for connector
CN104582304A (en) * 2015-01-09 2015-04-29 深圳雷柏科技股份有限公司 PCB board inserting and mounting method and production line thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4346827B2 (en) * 2001-03-06 2009-10-21 パナソニック株式会社 Electronic component mounting method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1350421A (en) * 2000-10-25 2002-05-22 松下电器产业株式会社 Element mounting system and mounting method
CN101001518A (en) * 2006-01-10 2007-07-18 雅马哈发动机株式会社 Installation system and installation method of electronic element
CN101404857A (en) * 2008-11-17 2009-04-08 福建星网锐捷网络有限公司 Welding method and apparatus for connector
CN104582304A (en) * 2015-01-09 2015-04-29 深圳雷柏科技股份有限公司 PCB board inserting and mounting method and production line thereof

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Address after: 563000 Guizhou city of Zunyi province Huichuan District Sui Yang Road, No. 33

Applicant after: Guizhou Tianyi Technology Co., Ltd.

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Applicant before: Guizhou Tianyi Auto Electrical Co., Ltd.

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