CN104908388B - 一种簇绒基布的制作方法 - Google Patents

一种簇绒基布的制作方法 Download PDF

Info

Publication number
CN104908388B
CN104908388B CN201510287959.2A CN201510287959A CN104908388B CN 104908388 B CN104908388 B CN 104908388B CN 201510287959 A CN201510287959 A CN 201510287959A CN 104908388 B CN104908388 B CN 104908388B
Authority
CN
China
Prior art keywords
preparation
carpet backing
layer
base cloth
lining material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201510287959.2A
Other languages
English (en)
Other versions
CN104908388A (zh
Inventor
叶金仁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FOSHAN SHILIHE DAYE CARPET Co.,Ltd.
Original Assignee
叶金仁
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 叶金仁 filed Critical 叶金仁
Priority to CN201510287959.2A priority Critical patent/CN104908388B/zh
Publication of CN104908388A publication Critical patent/CN104908388A/zh
Application granted granted Critical
Publication of CN104908388B publication Critical patent/CN104908388B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/12—Patterned fabrics or articles characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282—Addition polymers
    • D04H1/4291—Olefin series
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/28—Multiple coating on one surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/73—Hydrophobic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)

Abstract

本发明提供一种簇绒基布的制作方法，其包括将高分子量聚乙烯纤维在抗静电剂中浸泡之后将其中三分之二切断成的短纤维，并将短纤维混入剩余的三分之一高分子量聚乙烯纤维中，并经过水刺法制成非织造布形成第一基布层；采用纱罗组织织造第一PET单丝形成中衬材料，并将中衬材料粘接在涤纶平纹布上，所述中衬在所述涤纶平纹底布上形成网状容纳空间，每个所述容纳空间内填充有芳香颗粒，之后在中衬材料上表面刷一层环氧树脂，然后将表布铺覆在中衬材料上烘干定型，取出冷却到室温形成第二基布层；第三基布层通过第二粘接剂粘接在所述第二基布层上，所述第三基布层为第二PET单丝采用凹凸组织织成的凸条结构。本发明工艺简单，制作的簇绒基布结实耐磨。

Description

一种簇绒基布的制作方法
技术领域
本发明属于地毯制作领域，特别涉及一种簇绒基布的制作方法。
背景技术
地毯是以羊毛、棉、麻或化学合成纤维材料，经过手工或机制而成的铺地材料。广泛应用于宾馆、酒店、家居、学校、会客厅、飞机等多种场所，具有灭菌、防潮、隔热、减少噪声美化室内环境等多种功能。随着社会经济建设的快速发展，人们生活质量的提高，地毯已成为人们生活中不可或缺的产品。因此，对于地毯中重要的组成部分基布的要求也越来越高。
发明内容
为解决上述问题，本发明提供一种簇绒基布的制作方法，其包括：
首先将高分子量聚乙烯纤维在抗静电剂中浸泡10-20min，之后将其中三分之二切断成20-50mm的短纤维，并将短纤维混入剩余的三分之一高分子量聚乙烯纤维中，并经过水刺法制成非织造布形成第一基布层，这样高分子量聚乙烯纤维避免了静电干扰，可以制成高质量的非织造布；
采用纱罗组织织造第一PET单丝形成中衬材料，并将中衬材料粘接在涤纶平纹布上，所述中衬在所述涤纶平纹底布上形成网状容纳空间，每个所述容纳空间内填充有芳香颗粒，每个所述容纳空间内填充有芳香颗粒，芳香颗粒可以保持室内空气清新，之后在中衬材料上表面刷一层环氧树脂，然后将表布铺覆在中衬材料上，放到温度为60-110℃的烘箱中烘干定型5-8min，取出冷却到室温形成第二基布层；
第三基布层通过第二粘接剂粘接在所述第二基布层上，所述第三基布层为第二PET单丝采用凹凸组织织成的凸条结构，凸条结构可以起到按摩的作用，同时也可以避免打滑。
优选的是，所述的簇绒基布的制作方法中，所述非织造布的厚度为0.3-0.5mm。
优选的是，所述的簇绒基布的制作方法中，所述第一粘接剂为环氧树脂，所述第二粘接剂为不饱和树脂。
优选的是，所述的簇绒基布的制作方法中，所述中衬中采用直径为0.22mm的PET单丝作为地经，采用直径为0.30mm的PET单丝作为绞经，采用直径为0.20mm的PET单丝作为纬纱。
优选的是，所述的簇绒基布的制作方法中，所述凹凸组织为横向凸条组织，经纱采用直径为0.38mm的PET单丝，纬纱采用直径为0.25mm的PET单丝。
优选的是，所述的簇绒基布的制作方法中，所述第一层基布的下表面还涂覆有一层橡胶垫。
优选的是，所述的簇绒基布的制作方法中，所述橡胶垫的下表面还涂覆有一层拒水涂层。
本发明提供一种簇绒基布的制作方法，其包括：首先将高分子量聚乙烯纤维在抗静电剂中浸泡之后将其中三分之二切断成的短纤维，并将短纤维混入剩余的三分之一高分子量聚乙烯纤维中，并经过水刺法制成非织造布形成第一基布层；采用纱罗组织织造第一PET单丝形成中衬材料，并将中衬材料粘接在涤纶平纹布上，所述中衬在所述涤纶平纹底布上形成网状容纳空间，每个所述容纳空间内填充有芳香颗粒，之后在中衬材料上表面刷一层环氧树脂，然后将表布铺覆在中衬材料上烘干定型，取出冷却到室温形成第二基布层；第三基布层通过第二粘接剂粘接在所述第二基布层上，所述第三基布层为第二PET单丝采用凹凸组织织成的凸条结构。本发明工艺简单，制作的簇绒基布结实耐磨。
具体实施方式
下面对本发明做进一步的详细说明，以令本领域技术人员参照说明书文字能够据以实施。
本发明提供一种簇绒基布的制作方法，其包括：
首先将高分子量聚乙烯纤维在抗静电剂中浸泡10-20min，之后将其中三分之二切断成20-50mm的短纤维，并将短纤维混入剩余的三分之一高分子量聚乙烯纤维中，并经过水刺法制成非织造布形成第一基布层；
采用纱罗组织织造第一PET单丝形成中衬材料，并将中衬材料粘接在涤纶平纹布上，所述中衬在所述涤纶平纹底布上形成网状容纳空间，每个所述容纳空间内填充有芳香颗粒，之后在中衬材料上表面刷一层环氧树脂，然后将表布铺覆在中衬材料上，放到温度为60-110℃的烘箱中烘干定型5-8min，取出冷却到室温形成第二基布层；
第三基布层通过第二粘接剂粘接在所述第二基布层上，所述第三基布层为第二PET单丝采用凹凸组织织成的凸条结构。
所述的簇绒基布的制作方法中，所述非织造布的厚度为0.3-0.5mm。
所述的簇绒基布的制作方法中，所述第一粘接剂为环氧树脂，所述第二粘接剂为不饱和树脂。
所述的簇绒基布的制作方法中，所述中衬中采用直径为0.22mm的PET单丝作为地经，采用直径为0.30mm的PET单丝作为绞经，采用直径为0.20mm的PET单丝作为纬纱。
所述的簇绒基布的制作方法中，所述凹凸组织为横向凸条组织，经纱采用直径为0.38mm的PET单丝，纬纱采用直径为0.25mm的PET单丝。
所述的簇绒基布的制作方法中，所述第一层基布的下表面还涂覆有一层橡胶垫。
所述的簇绒基布的制作方法中，所述橡胶垫的下表面还涂覆有一层拒水涂层。
尽管本发明的实施方案已公开如上，但其并不仅仅限于说明书和实施方式中所列运用，它完全可以被适用于各种适合本发明的领域，对于熟悉本领域的人员而言，可容易地实现另外的修改，因此在不背离权利要求及等同范围所限定的一般概念下，本发明并不限于特定的细节。

Claims (7)

1.一种簇绒基布的制作方法，其特征在于，包括：
首先将高分子量聚乙烯纤维在抗静电剂中浸泡10-20min，之后将其中三分之二切断成20-50mm的短纤维，并将短纤维混入剩余的三分之一高分子量聚乙烯纤维中，并经过水刺法制成非织造布形成第一基布层；
采用纱罗组织织造第一PET单丝形成中衬材料，并将中衬材料粘接在涤纶平纹布上，所述中衬在所述涤纶平纹底布上形成网状容纳空间，每个所述容纳空间内填充有芳香颗粒，之后在中衬材料上表面刷一层环氧树脂，然后将表布铺覆在中衬材料上，放到温度为60-110℃的烘箱中烘干定型5-8min，取出冷却到室温形成第二基布层；
第三基布层通过粘接剂粘接在所述第二基布层上，所述第三基布层为第二PET单丝采用凹凸组织织成的凸条结构。
2.如权利要求1所述的簇绒基布的制作方法，其特征在于，所述非织造布的厚度为0.3-0.5mm。
3.如权利要求1所述的簇绒基布的制作方法，其特征在于，所述粘接剂为不饱和树脂。
4.如权利要求1所述的簇绒基布的制作方法，其特征在于，所述中衬中采用直径为0.22mm的PET单丝作为地经，采用直径为0.30mm的PET单丝作为绞经，采用直径为0.20mm的PET单丝作为纬纱。
5.如权利要求1所述的簇绒基布的制作方法，其特征在于，所述凹凸组织为横向凸条组织，经纱采用直径为0.38mm的PET单丝，纬纱采用直径为0.25mm的PET单丝。
6.如权利要求1所述的簇绒基布的制作方法，其特征在于，所述第一基布层的下表面还涂覆有一层橡胶垫。
7.如权利要求6所述的簇绒基布的制作方法，其特征在于，所述橡胶垫的下表面还涂覆有一层拒水涂层。
CN201510287959.2A 2015-05-30 2015-05-30 一种簇绒基布的制作方法 Active CN104908388B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510287959.2A CN104908388B (zh) 2015-05-30 2015-05-30 一种簇绒基布的制作方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510287959.2A CN104908388B (zh) 2015-05-30 2015-05-30 一种簇绒基布的制作方法

Publications (2)

Publication Number Publication Date
CN104908388A CN104908388A (zh) 2015-09-16
CN104908388B true CN104908388B (zh) 2016-08-31

Family

ID=54078014

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201510287959.2A Active CN104908388B (zh) 2015-05-30 2015-05-30 一种簇绒基布的制作方法

Country Status (1)

Country Link
CN (1) CN104908388B (zh)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105595521B (zh) * 2015-11-18 2017-11-07 罗杰芝 一种利用废旧衣物制作鞋垫的方法

Also Published As

Publication number Publication date
CN104908388A (zh) 2015-09-16

Similar Documents

Publication Publication Date Title
CN108754868B (zh) 保温絮片材料、其制备方法及保温制品
KR101469417B1 (ko) 인조모피 및 그 제조방법과 그 장치
CN109385717A (zh) 叁织舒适布及其制备方法和应用
CN105331304A (zh) 具有抗菌性的胶粘剂组合物、抗菌无纺布、清洁用品和制造抗菌无纺布的方法
CN110754726A (zh) 一种羽绒服的锁绒方法
CN103862727A (zh) 一种聚乳酸纤维植绒家纺面料及其制备方法
CN104908388B (zh) 一种簇绒基布的制作方法
CN104970669B (zh) 一种簇绒地毯的制作方法
JP2019504942A (ja) コルク糸、その製造方法およびその使用
CN208324461U (zh) 一种涤纶网布
CN206953707U (zh) 一种沙发面料
CN207535424U (zh) 一种涤棉布料
CN101880971B (zh) 一种功能性非织造织物及制造方法
CN105803787A (zh) 一种面料
JPH07184761A (ja) 複数層敷物体
CN110239160A (zh) 一种沙发面料及其生产工艺
CN205241958U (zh) 阻燃立绒布
TW202006207A (zh) 透氣抗靜水結構
CN104859249A (zh) 一种用于簇绒地毯基布的纺织复合材料
KR101265678B1 (ko) 합성섬유와 야크털을 사용한 보온용 패딩
CN108950844A (zh) 一种抗菌透气性纺织面料
CN101962871A (zh) 一种无纺布
CN108342865A (zh) 一种夜间可发光的无纺布及其制作方法
CN205728237U (zh) 一种马海毛格呢
ES2854727T3 (es) Hilo de corcho, método de producción y usos

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191125

Address after: 537100 Second Floor, No. 4 Fuji New Town, Jingang Avenue, Gangbei District, Guigang City, Guangxi Zhuang Autonomous Region

Patentee after: Guigang Ruicheng Technology Co., Ltd.

Address before: 532100, room 1, unit 2, 17 Linjiang street, Xinning Town, Xinning County, Chongzuo, the Guangxi Zhuang Autonomous Region, Fusui

Patentee before: Ye Jinren

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200720

Address after: 528200 Industrial Park, Santang West Road, Xiao Tang Town, Nanhai District, Foshan, Guangdong

Patentee after: FOSHAN SHILIHE DAYE CARPET Co.,Ltd.

Address before: 537100 Second Floor, No. 4 Fuji New Town, Jingang Avenue, Gangbei District, Guigang City, Guangxi Zhuang Autonomous Region

Patentee before: GUIGANG RUICHENG TECHNOLOGY Co.,Ltd.