CN104908388B - A kind of preparation method of carpet backing - Google Patents

A kind of preparation method of carpet backing Download PDF

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Publication number
CN104908388B
CN104908388B CN201510287959.2A CN201510287959A CN104908388B CN 104908388 B CN104908388 B CN 104908388B CN 201510287959 A CN201510287959 A CN 201510287959A CN 104908388 B CN104908388 B CN 104908388B
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CN
China
Prior art keywords
preparation
carpet backing
layer
base cloth
lining material
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Application number
CN201510287959.2A
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Chinese (zh)
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CN104908388A (en
Inventor
叶金仁
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Foshan Shilihe Daye Carpet Co ltd
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Individual
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/12—Patterned fabrics or articles characterised by thread material
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
    • D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282—Addition polymers
    • D04H1/4291—Olefin series
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/28—Multiple coating on one surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
    • B32B2307/21—Anti-static
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/554—Wear resistance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/73—Hydrophobic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00—Floor coverings
    • B32B2471/02—Carpets

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Woven Fabrics (AREA)

Abstract

The present invention provides the preparation method of a kind of carpet backing, it incites somebody to action wherein 2/3rds chopped fiber cut into after including soaking high molecular weight polyethylene fiber in antistatic additive, and chopped fiber is mixed in remaining 1/3rd high molecular weight polyethylene fibers, and makes non-weaving cloth through spun lacing method and form the first base cloth layer；Use lace stitch to weave the first PET monofilament and form middle lining material, and middle lining material is bonded on polyester plain weave fabric, described middle lining forms netted receiving space on described terylene plain weave base fabric, it is filled with aromatic particulate in each described receiving space, afterwards at middle one layer of epoxy resin of lining material upper surface brush, then table cloth be coated with drying and shaping on middle lining material, and taking-up is cooled to room temperature and forms the second base cloth layer；3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, and described 3rd base cloth layer is the cord tissue that the second PET monofilament uses that cloky weave is made into.Present invention process is simple, and the carpet backing of making is solid wear-resisting.

Description

A kind of preparation method of carpet backing
Technical field
The invention belongs to carpet and make field, particularly to the preparation method of a kind of carpet backing.
Background technology
Carpet is with wool, cotton, fiber crops or chemical synthetic fiber material, through craft or the paving of mechanism Ground material.It is widely used in the multiple places such as hotel, hotel, household, school, reception room, aircraft, Have sterilizing, protection against the tide, heat insulation, reduce noise beautify the several functions such as indoor environment.Along with social economy The fast development built, the raising of people's quality of life, carpet has become indispensable in people's life Product.Therefore, the requirement for part base fabric important in carpet is more and more higher.
Summary of the invention
For solving the problems referred to above, the present invention provides the preparation method of a kind of carpet backing, comprising:
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three / bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs In polyethylene fibre, and make non-weaving cloth through spun lacing method and form the first base cloth layer, such HMW Polyethylene fibre avoids electrostatic interference, can make high-quality non-weaving cloth；
Use lace stitch to weave the first PET monofilament and form middle lining material, and middle lining material is bonded in washs On synthetic fibre plain, described middle lining forms netted receiving space on described terylene plain weave base fabric, each described It is filled with aromatic particulate in accommodating space, in each described receiving space, is filled with aromatic particulate, fragrance Grain can keep room air pure and fresh, afterwards at middle one layer of epoxy resin of lining material upper surface brush, then will Table cloth is coated with on middle lining material, is put into drying and shaping 5-8min in the baking oven that temperature is 60-110 DEG C, takes Go out to be cooled to room temperature and form the second base cloth layer；
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base cloth layer Being that the second PET monofilament uses the cord tissue that is made into of cloky weave, cord tissue can play the work of massage With, can also avoid skidding simultaneously.
Preferably, in the preparation method of described carpet backing, the thickness of described non-weaving cloth is 0.3-0.5mm。
Preferably, in the preparation method of described carpet backing, described first bonding agent is epoxy resin, Described second bonding agent is unsaturated-resin.
Preferably, in the preparation method of described carpet backing, described middle lining use a diameter of The PET monofilament of 0.22mm as ground warp, use the PET monofilament of a diameter of 0.30mm as doup end, Use the PET monofilament of a diameter of 0.20mm as weft yarn.
Preferably, in the preparation method of described carpet backing, described cloky weave is horizontal raised line group Knitting, warp thread uses the PET monofilament of a diameter of 0.38mm, and weft yarn uses the PET of a diameter of 0.25mm Monofilament.
Preferably, in the preparation method of described carpet backing, the lower surface of described ground floor base fabric is also It is coated with one layer of rubber blanket.
Preferably, in the preparation method of described carpet backing, the lower surface of described rubber blanket also coats There is one layer of water repellent coating.
The present invention provides the preparation method of a kind of carpet backing, comprising: first by High molecular weight polyethylene Fiber incites somebody to action wherein 2/3rds chopped fiber cut into after soaking in antistatic additive, and chopped fiber is mixed Enter in remaining 1/3rd high molecular weight polyethylene fibers, and make non-weaving cloth formation through spun lacing method First base cloth layer；Use lace stitch to weave the first PET monofilament and form middle lining material, and by middle lining material Being bonded on polyester plain weave fabric, described middle lining forms netted receiving space on described terylene plain weave base fabric, It is filled with aromatic particulate, afterwards at middle one layer of asphalt mixtures modified by epoxy resin of lining material upper surface brush in each described receiving space Fat, is then coated with drying and shaping on middle lining material by table cloth, and taking-up is cooled to room temperature and forms the second base fabric Layer；3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base cloth layer It is that the second PET monofilament uses the cord tissue that is made into of cloky weave.Present invention process is simple, making bunch Suede base fabric is solid wear-resisting.
Detailed description of the invention
The present invention is described in further detail below, to make those skilled in the art with reference to specification literary composition Word can be implemented according to this.
The present invention provides the preparation method of a kind of carpet backing, comprising:
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three / bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs In polyethylene fibre, and make non-weaving cloth through spun lacing method and form the first base cloth layer；
Use lace stitch to weave the first PET monofilament and form middle lining material, and middle lining material is bonded in washs On synthetic fibre plain, described middle lining forms netted receiving space on described terylene plain weave base fabric, each described It is filled with aromatic particulate, afterwards at middle one layer of epoxy resin of lining material upper surface brush, then in accommodating space Table cloth is coated with on middle lining material, is put into drying and shaping 5-8min in the baking oven that temperature is 60-110 DEG C, Taking-up is cooled to room temperature and forms the second base cloth layer；
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base cloth layer It is that the second PET monofilament uses the cord tissue that is made into of cloky weave.
In the preparation method of described carpet backing, the thickness of described non-weaving cloth is 0.3-0.5mm.
In the preparation method of described carpet backing, described first bonding agent is epoxy resin, described second Bonding agent is unsaturated-resin.
In the preparation method of described carpet backing, described middle lining uses the PET of a diameter of 0.22mm Monofilament, as ground warp, uses the PET monofilament of a diameter of 0.30mm as doup end, uses a diameter of 0.20mm PET monofilament as weft yarn.
In the preparation method of described carpet backing, described cloky weave is horizontal cord weave, and warp thread is adopted With the PET monofilament of a diameter of 0.38mm, weft yarn uses the PET monofilament of a diameter of 0.25mm.
In the preparation method of described carpet backing, the lower surface of described ground floor base fabric is also coated with one layer Rubber blanket.
In the preparation method of described carpet backing, the lower surface of described rubber blanket is also coated with one layer of water repellent Coating.
Although embodiment of the present invention are disclosed as above, but it is not restricted to specification and embodiment party Listed utilization in formula, it can be applied to various applicable the field of the invention completely, for being familiar with ability For the personnel in territory, be easily achieved other amendment, therefore without departing substantially from claim and etc. homotype Enclosing under limited universal, the present invention is not limited to specific details.

Claims (7)

1. the preparation method of a carpet backing, it is characterised in that including:
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three / bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs In polyethylene fibre, and make non-weaving cloth through spun lacing method and form the first base cloth layer；
Use lace stitch to weave the first PET monofilament and form middle lining material, and middle lining material is bonded in washs On synthetic fibre plain, described middle lining forms netted receiving space on described terylene plain weave base fabric, each described It is filled with aromatic particulate, afterwards at middle one layer of epoxy resin of lining material upper surface brush, then in accommodating space Table cloth is coated with on middle lining material, is put into drying and shaping 5-8min in the baking oven that temperature is 60-110 DEG C, Taking-up is cooled to room temperature and forms the second base cloth layer；
3rd base cloth layer is bonded on described second base cloth layer by bonding agent, and described 3rd base cloth layer is Two PET monofilament use the cord tissue that cloky weave is made into.
2. the preparation method of carpet backing as claimed in claim 1, it is characterised in that described non-woven The thickness of cloth is 0.3-0.5mm.
3. the preparation method of carpet backing as claimed in claim 1, it is characterised in that described bonding agent For unsaturated-resin.
4. the preparation method of carpet backing as claimed in claim 1, it is characterised in that in described middle lining Use the PET monofilament of a diameter of 0.22mm as ground warp, use the PET monofilament of a diameter of 0.30mm As doup end, use the PET monofilament of a diameter of 0.20mm as weft yarn.
5. the preparation method of carpet backing as claimed in claim 1, it is characterised in that described concavo-convex group Being woven to horizontal cord weave, warp thread uses the PET monofilament of a diameter of 0.38mm, and weft yarn uses a diameter of The PET monofilament of 0.25mm.
6. the preparation method of carpet backing as claimed in claim 1, it is characterised in that described first base The lower surface of layer of cloth is also coated with one layer of rubber blanket.
7. the preparation method of carpet backing as claimed in claim 6, it is characterised in that described rubber blanket Lower surface be also coated with one layer of water repellent coating.
CN201510287959.2A 2015-05-30 2015-05-30 A kind of preparation method of carpet backing Active CN104908388B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510287959.2A CN104908388B (en) 2015-05-30 2015-05-30 A kind of preparation method of carpet backing

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Application Number Priority Date Filing Date Title
CN201510287959.2A CN104908388B (en) 2015-05-30 2015-05-30 A kind of preparation method of carpet backing

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Publication Number Publication Date
CN104908388A CN104908388A (en) 2015-09-16
CN104908388B true CN104908388B (en) 2016-08-31

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105595521B (en) * 2015-11-18 2017-11-07 罗杰芝 A kind of method that shoe-pad is made using waste and old clothing

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
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Effective date of registration: 20191125

Address after: 537100 Second Floor, No. 4 Fuji New Town, Jingang Avenue, Gangbei District, Guigang City, Guangxi Zhuang Autonomous Region

Patentee after: Guigang Ruicheng Technology Co., Ltd.

Address before: 532100, room 1, unit 2, 17 Linjiang street, Xinning Town, Xinning County, Chongzuo, the Guangxi Zhuang Autonomous Region, Fusui

Patentee before: Ye Jinren

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20200720

Address after: 528200 Industrial Park, Santang West Road, Xiao Tang Town, Nanhai District, Foshan, Guangdong

Patentee after: FOSHAN SHILIHE DAYE CARPET Co.,Ltd.

Address before: 537100 Second Floor, No. 4 Fuji New Town, Jingang Avenue, Gangbei District, Guigang City, Guangxi Zhuang Autonomous Region

Patentee before: GUIGANG RUICHENG TECHNOLOGY Co.,Ltd.