A kind of preparation method of tufted carpet
Technical field
The invention belongs to carpet and make field, particularly to the preparation method of a kind of tufted carpet.
Background technology
Carpet is with wool, cotton, fiber crops or chemical synthetic fiber material, through craft or the paving of mechanism
Ground material.It is widely used in the multiple places such as hotel, hotel, household, school, reception room, aircraft,
Have sterilizing, protection against the tide, heat insulation, reduce noise beautify the several functions such as indoor environment.Along with social economy
The fast development built, the raising of people's quality of life, carpet has become indispensable in people's life
Product.
Summary of the invention
For solving the problems referred to above, the present invention provides the preparation method of a kind of tufted carpet, comprising:
Step one: make carpet backing
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three
/ bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs
In polyethylene fibre, and make non-weaving cloth as the first base cloth layer, described non-weaving cloth through spun lacing method
Thickness is 0.3-0.8mm, and such high molecular weight polyethylene fiber avoids electrostatic interference, can make high-quality
The non-weaving cloth of amount;
Second base cloth layer is bonding by the first bonding agent with described first base cloth layer, and described second base fabric
Layer includes a terylene plain weave base fabric, the first PET monofilament middle lining using lace stitch weaving and patch
Being attached to the table cloth on described middle lining surface, described middle lining forms netted receiving on described terylene plain weave base fabric
Space, is filled with aromatic particulate in each described receiving space, and aromatic particulate can keep room air clear
Newly;
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base fabric
Layer is the cord tissue that the second PET monofilament uses that cloky weave is made into, and cord tissue can play massage
Effect, can also avoid skidding simultaneously;
Step 2: make laying
By resin, laying is bonded in the lower surface of described carpet backing, in temperature is afterwards
90-110 DEG C, pressure be to carry out hot pressing under the conditions of 0.5-0.7MPa, and the lower surface of described laying is the most viscous
Post some PPS monofilament, a length of 3-8cm of described PPS monofilament;
Step 3: make tufting layer
First tufting and the coiling respectively of the second tufting are made coil, then longitudinally connected monofilament is worn downwards
Walk around described PPS monofilament after crossing described carpet backing protrude upward described laying and bundle described first bunch
Suede and described second tufting, and the first tufting and the second tufting are respectively in side cut pile, result in formation of not
Level tufting is the most attractive in appearance but also anti-skidding.
Preferably, in the preparation method of described tufted carpet, the hardness of described first tufting is different from
The hardness of described second tufting.
Preferably, in the preparation method of described tufted carpet, described first tufting uses sisal fiber,
The fineness of described sisal fiber is 9000tex;Described second tufting uses polypropylene fiber, described polypropylene fiber
Fineness be 500tex.
Preferably, in the preparation method of described tufted carpet, described longitudinally connected monofilament is a diameter of
The PP monofilament of 0.22mm.
Preferably, in the preparation method of described tufted carpet, described non-weaving cloth uses spun lacing method
Make.
Preferably, in the preparation method of described tufted carpet, described first bonding agent is epoxy resin,
Described second bonding agent is unsaturated-resin.
The present invention provides the preparation method of a kind of tufted carpet, it include make carpet backing, laying and
Three step of tufting layer, high molecular weight polyethylene fiber also makes non-weaving cloth as first through spun lacing method
Base cloth layer, the second base cloth layer is bonding, by the 3rd base fabric by the first bonding agent with described first base cloth layer
Layer is bonded on described second base cloth layer by the second bonding agent, and described 3rd base cloth layer is that the 2nd PET is mono-
Silk uses the cord tissue that cloky weave is made into.Form carpet backing;By resin, laying is bonded in
The lower surface of described carpet backing, and the lower surface of described laying is also pasted with some PPS monofilament;Will
Coil is made in first tufting and the coiling respectively of the second tufting, is then passed down through by longitudinally connected monofilament described
Walk around described PPS monofilament after carpet backing protrude upward described laying and bundle described first tufting and institute
State the second tufting, and the first tufting and the second tufting are respectively in side cut pile.Present invention process is simple, and
Finished product is wear-resisting.
Detailed description of the invention
The present invention is described in further detail below, to make those skilled in the art with reference to specification literary composition
Word can be implemented according to this.
The present invention provides the preparation method of a kind of tufted carpet, comprising:
Step one: make carpet backing
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three
/ bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs
In polyethylene fibre, and make non-weaving cloth as the first base cloth layer, described non-weaving cloth through spun lacing method
Thickness is 0.3-0.8mm, and such high molecular weight polyethylene fiber avoids electrostatic interference, can make high-quality
The non-weaving cloth of amount;
Second base cloth layer is bonding by the first bonding agent with described first base cloth layer, and described second base fabric
Layer includes a terylene plain weave base fabric, the first PET monofilament middle lining using lace stitch weaving and patch
Being attached to the table cloth on described middle lining surface, described middle lining forms netted receiving on described terylene plain weave base fabric
Space, is filled with aromatic particulate in each described receiving space, and aromatic particulate can keep room air clear
Newly;
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base fabric
Layer is the cord tissue that the second PET monofilament uses that cloky weave is made into, and cord tissue can play massage
Effect, can also avoid skidding simultaneously;
Step 2: make laying
By resin, laying is bonded in the lower surface of described carpet backing, in temperature is afterwards
90-110 DEG C, pressure be to carry out hot pressing under the conditions of 0.5-0.7MPa, and the lower surface of described laying is the most viscous
Post some PPS monofilament, a length of 3-8cm of described PPS monofilament;
Step 3: make tufting layer
First tufting and the coiling respectively of the second tufting are made coil, then longitudinally connected monofilament is worn downwards
Walk around described PPS monofilament after crossing described carpet backing protrude upward described laying and bundle described first bunch
Suede and described second tufting, and the first tufting and the second tufting are respectively in side cut pile, result in formation of not
Level tufting is the most attractive in appearance but also anti-skidding.
In the preparation method of described tufted carpet, the hardness of described first tufting is different from described second bunch
The hardness of suede.
In the preparation method of described tufted carpet, described first tufting uses sisal fiber, described sisal hemp
The fineness of fiber is 9000tex;Described second tufting uses polypropylene fiber, and the fineness of described polypropylene fiber is
500tex。
In the preparation method of described tufted carpet, described longitudinally connected monofilament is a diameter of 0.22mm's
PP monofilament.
In the preparation method of described tufted carpet, described non-weaving cloth uses spun lacing method to make.
In the preparation method of described tufted carpet, described first bonding agent is epoxy resin, described second
Bonding agent is unsaturated-resin.
Although embodiment of the present invention are disclosed as above, but it is not restricted to specification and embodiment party
Listed utilization in formula, it can be applied to various applicable the field of the invention completely, for being familiar with ability
For the personnel in territory, be easily achieved other amendment, therefore without departing substantially from claim and etc. homotype
Enclosing under limited universal, the present invention is not limited to specific details.