CN104970669B - A kind of preparation method of tufted carpet - Google Patents
A kind of preparation method of tufted carpet Download PDFInfo
- Publication number
- CN104970669B CN104970669B CN201510287975.1A CN201510287975A CN104970669B CN 104970669 B CN104970669 B CN 104970669B CN 201510287975 A CN201510287975 A CN 201510287975A CN 104970669 B CN104970669 B CN 104970669B
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- CN
- China
- Prior art keywords
- tufting
- monofilament
- base cloth
- cloth layer
- laying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 54
- 238000009732 tufting Methods 0.000 claims abstract description 43
- 239000000835 fiber Substances 0.000 claims abstract description 29
- 239000007767 bonding agent Substances 0.000 claims abstract description 15
- 238000009941 weaving Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 9
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 8
- 239000004705 High-molecular-weight polyethylene Substances 0.000 claims abstract description 7
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 13
- 239000004743 Polypropylene Substances 0.000 claims description 9
- -1 polyethylene Polymers 0.000 claims description 9
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 7
- 244000198134 Agave sisalana Species 0.000 claims description 6
- 229920004933 Terylene® Polymers 0.000 claims description 6
- 229920001155 polypropylene Polymers 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 5
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000000654 additive Substances 0.000 claims description 3
- 230000000996 additive effect Effects 0.000 claims description 3
- 239000003822 epoxy resin Substances 0.000 claims description 3
- 238000007731 hot pressing Methods 0.000 claims description 3
- 229920000647 polyepoxide Polymers 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000003292 glue Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 235000011624 Agave sisalana Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Landscapes
- Automatic Embroidering For Embroidered Or Tufted Products (AREA)
- Carpets (AREA)
Abstract
The present invention provides the preparation method of a kind of tufted carpet, it includes making carpet backing, laying and three step of tufting layer, high molecular weight polyethylene fiber also makes non-weaving cloth as the first base cloth layer through spun lacing method, second base cloth layer is bonding by the first bonding agent with described first base cloth layer, being bonded on described second base cloth layer by the second bonding agent by 3rd base cloth layer, described 3rd base cloth layer is the cord tissue that the second PET monofilament uses that cloky weave is made into.Form carpet backing；By resin, laying is bonded in the lower surface of described carpet backing, and the lower surface of described laying is also pasted with some PPS monofilament；First tufting and the coiling respectively of the second tufting are made coil, then walk around described PPS monofilament after longitudinally connected monofilament being passed down through described carpet backing protrude upward described laying and bundle described first tufting and described second tufting, and the first tufting and the second tufting are respectively in side cut pile.Present invention process is simple, and finished product is wear-resisting.
Description
Technical field
The invention belongs to carpet and make field, particularly to the preparation method of a kind of tufted carpet.
Background technology
Carpet is with wool, cotton, fiber crops or chemical synthetic fiber material, through craft or the paving of mechanism
Ground material.It is widely used in the multiple places such as hotel, hotel, household, school, reception room, aircraft,
Have sterilizing, protection against the tide, heat insulation, reduce noise beautify the several functions such as indoor environment.Along with social economy
The fast development built, the raising of people's quality of life, carpet has become indispensable in people's life
Product.
Summary of the invention
For solving the problems referred to above, the present invention provides the preparation method of a kind of tufted carpet, comprising:
Step one: make carpet backing
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three
/ bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs
In polyethylene fibre, and make non-weaving cloth as the first base cloth layer, described non-weaving cloth through spun lacing method
Thickness is 0.3-0.8mm, and such high molecular weight polyethylene fiber avoids electrostatic interference, can make high-quality
The non-weaving cloth of amount；
Second base cloth layer is bonding by the first bonding agent with described first base cloth layer, and described second base fabric
Layer includes a terylene plain weave base fabric, the first PET monofilament middle lining using lace stitch weaving and patch
Being attached to the table cloth on described middle lining surface, described middle lining forms netted receiving on described terylene plain weave base fabric
Space, is filled with aromatic particulate in each described receiving space, and aromatic particulate can keep room air clear
Newly；
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base fabric
Layer is the cord tissue that the second PET monofilament uses that cloky weave is made into, and cord tissue can play massage
Effect, can also avoid skidding simultaneously；
Step 2: make laying
By resin, laying is bonded in the lower surface of described carpet backing, in temperature is afterwards
90-110 DEG C, pressure be to carry out hot pressing under the conditions of 0.5-0.7MPa, and the lower surface of described laying is the most viscous
Post some PPS monofilament, a length of 3-8cm of described PPS monofilament；
Step 3: make tufting layer
First tufting and the coiling respectively of the second tufting are made coil, then longitudinally connected monofilament is worn downwards
Walk around described PPS monofilament after crossing described carpet backing protrude upward described laying and bundle described first bunch
Suede and described second tufting, and the first tufting and the second tufting are respectively in side cut pile, result in formation of not
Level tufting is the most attractive in appearance but also anti-skidding.
Preferably, in the preparation method of described tufted carpet, the hardness of described first tufting is different from
The hardness of described second tufting.
Preferably, in the preparation method of described tufted carpet, described first tufting uses sisal fiber,
The fineness of described sisal fiber is 9000tex；Described second tufting uses polypropylene fiber, described polypropylene fiber
Fineness be 500tex.
Preferably, in the preparation method of described tufted carpet, described longitudinally connected monofilament is a diameter of
The PP monofilament of 0.22mm.
Preferably, in the preparation method of described tufted carpet, described non-weaving cloth uses spun lacing method
Make.
Preferably, in the preparation method of described tufted carpet, described first bonding agent is epoxy resin,
Described second bonding agent is unsaturated-resin.
The present invention provides the preparation method of a kind of tufted carpet, it include make carpet backing, laying and
Three step of tufting layer, high molecular weight polyethylene fiber also makes non-weaving cloth as first through spun lacing method
Base cloth layer, the second base cloth layer is bonding, by the 3rd base fabric by the first bonding agent with described first base cloth layer
Layer is bonded on described second base cloth layer by the second bonding agent, and described 3rd base cloth layer is that the 2nd PET is mono-
Silk uses the cord tissue that cloky weave is made into.Form carpet backing；By resin, laying is bonded in
The lower surface of described carpet backing, and the lower surface of described laying is also pasted with some PPS monofilament；Will
Coil is made in first tufting and the coiling respectively of the second tufting, is then passed down through by longitudinally connected monofilament described
Walk around described PPS monofilament after carpet backing protrude upward described laying and bundle described first tufting and institute
State the second tufting, and the first tufting and the second tufting are respectively in side cut pile.Present invention process is simple, and
Finished product is wear-resisting.
Detailed description of the invention
The present invention is described in further detail below, to make those skilled in the art with reference to specification literary composition
Word can be implemented according to this.
The present invention provides the preparation method of a kind of tufted carpet, comprising:
Step one: make carpet backing
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three
/ bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs
In polyethylene fibre, and make non-weaving cloth as the first base cloth layer, described non-weaving cloth through spun lacing method
Thickness is 0.3-0.8mm, and such high molecular weight polyethylene fiber avoids electrostatic interference, can make high-quality
The non-weaving cloth of amount；
Second base cloth layer is bonding by the first bonding agent with described first base cloth layer, and described second base fabric
Layer includes a terylene plain weave base fabric, the first PET monofilament middle lining using lace stitch weaving and patch
Being attached to the table cloth on described middle lining surface, described middle lining forms netted receiving on described terylene plain weave base fabric
Space, is filled with aromatic particulate in each described receiving space, and aromatic particulate can keep room air clear
Newly；
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base fabric
Layer is the cord tissue that the second PET monofilament uses that cloky weave is made into, and cord tissue can play massage
Effect, can also avoid skidding simultaneously；
Step 2: make laying
By resin, laying is bonded in the lower surface of described carpet backing, in temperature is afterwards
90-110 DEG C, pressure be to carry out hot pressing under the conditions of 0.5-0.7MPa, and the lower surface of described laying is the most viscous
Post some PPS monofilament, a length of 3-8cm of described PPS monofilament；
Step 3: make tufting layer
First tufting and the coiling respectively of the second tufting are made coil, then longitudinally connected monofilament is worn downwards
Walk around described PPS monofilament after crossing described carpet backing protrude upward described laying and bundle described first bunch
Suede and described second tufting, and the first tufting and the second tufting are respectively in side cut pile, result in formation of not
Level tufting is the most attractive in appearance but also anti-skidding.
In the preparation method of described tufted carpet, the hardness of described first tufting is different from described second bunch
The hardness of suede.
In the preparation method of described tufted carpet, described first tufting uses sisal fiber, described sisal hemp
The fineness of fiber is 9000tex；Described second tufting uses polypropylene fiber, and the fineness of described polypropylene fiber is
500tex。
In the preparation method of described tufted carpet, described longitudinally connected monofilament is a diameter of 0.22mm's
PP monofilament.
In the preparation method of described tufted carpet, described non-weaving cloth uses spun lacing method to make.
In the preparation method of described tufted carpet, described first bonding agent is epoxy resin, described second
Bonding agent is unsaturated-resin.
Although embodiment of the present invention are disclosed as above, but it is not restricted to specification and embodiment party
Listed utilization in formula, it can be applied to various applicable the field of the invention completely, for being familiar with ability
For the personnel in territory, be easily achieved other amendment, therefore without departing substantially from claim and etc. homotype
Enclosing under limited universal, the present invention is not limited to specific details.
Claims (5)
1. the preparation method of a tufted carpet, it is characterised in that including:
Step one: make carpet backing
First high molecular weight polyethylene fiber is soaked in antistatic additive 10-20min, afterwards by wherein three
/ bis-chopped fiber cutting into 20-50mm, and chopped fiber is mixed into remaining 1/3rd HMWs
In polyethylene fibre, and make non-weaving cloth as the first base cloth layer, described non-weaving cloth through spun lacing method
Thickness is 0.3-0.8mm；
Second base cloth layer is bonding by the first bonding agent with described first base cloth layer, and described second base fabric
Layer includes a terylene plain weave base fabric, the first PET monofilament middle lining using lace stitch weaving and patch
Being attached to the table cloth on described middle lining surface, described middle lining forms netted receiving on described terylene plain weave base fabric
Space, is filled with aromatic particulate in each described receiving space；
3rd base cloth layer is bonded on described second base cloth layer by the second bonding agent, described 3rd base fabric
Layer is the cord tissue that the second PET monofilament uses that cloky weave is made into；
Step 2: make laying
By resin, laying is bonded in the lower surface of described carpet backing, in temperature is afterwards
90-110 DEG C, pressure be to carry out hot pressing under the conditions of 0.5-0.7MPa, and the lower surface of described laying is the most viscous
Post some PPS monofilament, a length of 3-8cm of described PPS monofilament；
Step 3: make tufting layer
First tufting and the coiling respectively of the second tufting are made coil, then longitudinally connected monofilament is worn downwards
Walk around described PPS monofilament after crossing described carpet backing protrude upward described laying and bundle described first bunch
Suede and described second tufting, and the first tufting and the second tufting are respectively in side cut pile.
2. the preparation method of tufted carpet as claimed in claim 1, it is characterised in that described first bunch
The hardness of suede is different from the hardness of described second tufting.
3. the preparation method of tufted carpet as claimed in claim 1, it is characterised in that described first bunch
Suede uses sisal fiber, and the fineness of described sisal fiber is 9000tex；Described second tufting uses polypropylene fibre fine
Dimension, the fineness of described polypropylene fiber is 500tex.
4. the preparation method of tufted carpet as claimed in claim 1, it is characterised in that described longitudinal direction connects
Order silk is the PP monofilament of a diameter of 0.22mm.
5. the preparation method of tufted carpet as claimed in claim 4, it is characterised in that described first glues
Connecing agent is epoxy resin, and described second bonding agent is unsaturated-resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510287975.1A CN104970669B (en) | 2015-05-30 | 2015-05-30 | A kind of preparation method of tufted carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510287975.1A CN104970669B (en) | 2015-05-30 | 2015-05-30 | A kind of preparation method of tufted carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104970669A CN104970669A (en) | 2015-10-14 |
| CN104970669B true CN104970669B (en) | 2016-08-31 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510287975.1A Expired - Fee Related CN104970669B (en) | 2015-05-30 | 2015-05-30 | A kind of preparation method of tufted carpet |
Country Status (1)
| Country | Link |
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| CN (1) | CN104970669B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105231782A (en) * | 2015-11-18 | 2016-01-13 | 张继金 | Method for producing carpet by using waste clothes |
| CN108236309A (en) * | 2016-12-23 | 2018-07-03 | 昆山怡家居纺织有限公司 | A kind of tufted carpet and its manufacturing method |
| CN107488916A (en) * | 2017-08-01 | 2017-12-19 | 许炳初 | PET co-extrusions high strength polyester filament yarn leno lining and its production method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1349574A (en) * | 1999-03-02 | 2002-05-15 | 纳幕尔杜邦公司 | Stitched pile surface structure and process and system for producing the same |
| CN203528354U (en) * | 2013-09-16 | 2014-04-09 | 佛山时利和地毯有限公司 | Tufted 3D EVA carpet |
| CN104095492A (en) * | 2013-04-10 | 2014-10-15 | 天津市宇通工艺品有限公司 | Loop-pile and cut-pile mixed carpet |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040022994A1 (en) * | 2002-08-05 | 2004-02-05 | Higgins Kenneth B. | Cushion back products and methods |
| JP4712840B2 (en) * | 2008-07-15 | 2011-06-29 | 大伸工業株式会社 | Car-mounted carpet and method for manufacturing the same |
-
2015
- 2015-05-30 CN CN201510287975.1A patent/CN104970669B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1349574A (en) * | 1999-03-02 | 2002-05-15 | 纳幕尔杜邦公司 | Stitched pile surface structure and process and system for producing the same |
| CN104095492A (en) * | 2013-04-10 | 2014-10-15 | 天津市宇通工艺品有限公司 | Loop-pile and cut-pile mixed carpet |
| CN203528354U (en) * | 2013-09-16 | 2014-04-09 | 佛山时利和地毯有限公司 | Tufted 3D EVA carpet |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104970669A (en) | 2015-10-14 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhang Zhiyong Inventor before: Ye Jinren |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170622 Address after: 528211, Nanhai District, Guangdong, Xiqiao Minle District, Nanhai two silk mill first, second, third, four, workshop two, floor, Foshan Patentee after: Foshan Nanhai Fuyu carpet Co., Ltd. Address before: 532100, room 1, unit 2, 17 Linjiang street, Xinning Town, Xinning County, Chongzuo, the Guangxi Zhuang Autonomous Region, Fusui Patentee before: Ye Jinren |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 Termination date: 20180530 |