CN104901486B - The full-automatic packaging machine of micro machine - Google Patents
The full-automatic packaging machine of micro machine Download PDFInfo
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- CN104901486B CN104901486B CN201510286384.2A CN201510286384A CN104901486B CN 104901486 B CN104901486 B CN 104901486B CN 201510286384 A CN201510286384 A CN 201510286384A CN 104901486 B CN104901486 B CN 104901486B
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Abstract
Rotor the present invention relates to the full-automatic packaging machine of micro machine assembles device, including frame, housing slide, rotating disk, step drive device and rotor dipper crowding gear with shell, and a plurality of section is equidistantly provided with the circumference of rotating disk for semicircular magnetic groove；Rotor dipper crowding gear includes push-in elevating mechanism, rotor push bar, switching elevating mechanism, switching lifting seat, switching base plate, switching tingle, switching activity intermediate plate and switching cylinder.Due to carrying out switching transition using switching activity intermediate plate, switching tingle composition guide cylinder, solve the problems, such as that the magnetic groove on rotating disk is difficult to accurate contraposition with housing slide, and rotor be constantly in guide cylinder it is spacing under, rotor is avoided to occur moment hanging state in push-on process, ensure to be always maintained at stabilization in rotor push-on process, ensure rotor and shell accurate contraposition, the rotating shaft lower end of rotor can be properly inserted in the axis hole of the lower end of shell, the encapsulation of micro machine is realized full-automatic production.
Description
Technical field
The present invention relates to a kind of micro machine production equipment, more particularly to a kind of full-automatic packaging machine of micro machine.
Background technology
Micro machine is conventional drive device, general to carry out direct current supply using battery.
Micro machine generally comprises shell, rotor and end cap, and the lower end of shell is provided with axis hole, and two polarity are provided with shell
Opposite magnetic sheet, rotor includes rotating shaft, coil windings, windmill piece and commutator, and coil windings are arranged on the middle part of rotating shaft, windmill
Piece is arranged on the lower end of rotating shaft, and commutator is arranged on the upper end of rotating shaft, and end cap outside is provided with two power connections, end cap inner face
It is provided with two brushes being connected with power connection.
When micro machine assembling is carried out, first the rotating shaft lower end of rotor is inserted into the axis hole of shell, then covers upper end
Lid, and make the upper end of rotating shaft through the gap two brushes.
Because the coil windings of rotor coordinate compacter with two magnetic sheets in shell, and there is mutually suction between the two
Attached active force, causes rotating shaft to be difficult to accurate contraposition with axis hole, causes the difficulty of full-automatic encapsulation, and uses accurate manipulator
It is packaged then cost too high, in addition it is more but also much higher than artificial encapsulation, therefore, the encapsulation for micro machine at present is still stopped
In the situation of artificial encapsulation, cause the relatively costly of micro machine, production efficiency is relatively low.
When micro machine encapsulation is carried out, another major issue is：Micro machine uses direct current supply, the electricity on motor housing
The general marked position both positive and negative polarity of source joint, during to ensure to be powered, each micro machine can be rotated by unified direction, held
During lid assembling, the brush on end cap needs to be constantly being directed towards the same side of shell, after just can ensure that the encapsulation of each micro machine, its end
The power connection for covering has identical positive pole, negative pole, is easy to the wiring of micro machine, it is to avoid inverted after micro machine wiring
Situation.Therefore, typically it is provided with home block on the one side of the shell of micro machine, home block can be groove, projection or color lump,
When micro machine is encapsulated, make on end cap two brushes always towards home block, so that it is guaranteed that the power connection on end cap has phase
Same positive pole, negative pole.Therefore, it is necessary to make end cap carry out accurate contraposition with shell, this is also to cause micro- electricity during the encapsulation of micro machine
Machine encapsulation cannot realize the major reason of full-automation always.
Another causes micro machine to be difficult to the full-automatic major reason assembled：Shell, rotor, end cap are installed
Afterwards, two brushes on end cap closely must directly coordinate with the commutator in rotating shaft, be that two brushes are allowed for
Hold commutator tightly, so, two brushes are typically constituted using two electroconductive elastic sheets, and two electroconductive elastic sheets have to middle clamping
Trend, under normality, almost clamping together, causes in the assembling process of end cap for two electroconductive elastic sheets, and the rotating shaft of rotor is difficult to
It is accurate through after two electroconductive elastic sheets, causing to assemble, two electroconductive elastic sheets cannot hold the commutator in rotating shaft tightly, so as to lead
The micro machine after assembling is caused to occur more unqualified.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of full-automatic packaging machine of micro machine, and this micro machine is automatically sealed
Installation can realize the full-automatic assembling of micro machine, increase substantially production efficiency.The technical scheme of use is as follows：
The full-automatic packaging machine of micro machine, it is characterized in that：Including frame, and it is arranged on housing slide, end cap in frame
Guide rail, shell delivery device, shell arrange concussion disk, end cap and arrange concussion disk, rotor and shell assembling device, end cap assembling dress
Put, riveting set and finished product drawing-out mechanism；The delivery outlet that shell arranges concussion disk is connected with the initiating terminal of housing slide；Shell is pushed away
Mechanism is sent to be arranged on the initiating terminal of housing slide；Finished product drawing-out mechanism is arranged on the end of housing slide；Rotor is assembled with shell
Device is arranged on the middle part of housing slide；End cap assembling device, riveting set are successively set on rotor and shell assembles device
Rear；The delivery outlet that end cap arranges concussion disk is connected with the initiating terminal of end cap guide rail；Dress is assembled with end cap in the end of end cap guide rail
The position put is corresponding；Rotor includes rotating disk, step drive device and rotor dipper crowding gear, the week of rotating disk with shell assembling device
A plurality of section is equidistantly provided with upwards for semicircular magnetic groove；Rotating disk, step drive device, rotor dipper crowding gear are respectively mounted
In frame；Step drive device is connected with rotating disk；Rotating disk is in the side top of housing slide, the center of housing slide
Projection of the axis with rotating disk in the horizontal plane is tangent, and the points of tangency on housing slide is labeled as tangency location；Rotor dipper crowding gear
Including push-in elevating mechanism, rotor push bar, switching elevating mechanism, switching lifting seat, switching base plate, switching tingle, switching
Movable intermediate plate and switching cylinder, switching tingle, the section of switching activity intermediate plate are circular arc；Push-in elevating mechanism is installed
In frame, the upper end of rotor push bar is connected with the clutch end of push-in elevating mechanism, and rotor push bar is relative with tangency location
Should；Switching elevating mechanism is arranged in frame, and switching lifting seat is arranged on the clutch end of switching elevating mechanism；Switching bottom
One end of plate is connected with changeover base, and switching base plate edge is horizontally disposed and between rotating disk and housing slide；Switching geometrical clamp
Piece is vertically arranged on the other end of switching base plate, and tingle of transferring is corresponding with tangency location；Switching cylinder
On switching lifting seat, switching activity intermediate plate is vertically arranged on the piston rod of switching cylinder；Switching activity is pressed from both sides
Piece, the lower end of switching tingle are exposed independent from the lower section of switching base plate.
Above-mentioned push-in elevating mechanism, switching elevating mechanism are typically using push-in lift cylinder, switching lift cylinder；Certainly push away
Enter the structure that elevating mechanism, switching elevating mechanism can also use motor, gear, tooth bar be engaged.
It is above-mentioned it is forward and backward be to be determined according to the conveying direction of shell, along the conveying direction of shell, first reach as preceding,
After slow arrival is.
Shell arranges concussion disk, end cap arrangement concussion disk and carries out arrangement queuing to shell, end cap respectively, and respectively by outer
Shell guide rail, end cap guide rail are conveyed, and shell delivery device promotes shell to be fed forward along housing slide, and rotor is assembled with shell
Be inserted into rotor in shell by device, and end cap assembling device is having been loaded on the shell of rotor end cap stitching, riveting set
Shell is riveted together with end cap, finally the micro machine after encapsulation is exited by finished product drawing-out mechanism, so as to complete micro machine
Full-automatic assembling.In rotor and shell assembling device, the shell that comes when housing slide conveying, the rotor on rotating disk are arrived
When at up to tangency location, the piston rod of cylinder of transferring stretches out, and pushes switching activity intermediate plate to tingle of transferring, and makes switching activity
Both intermediate plate, switching tingle merge and constitute the guide cylinder matched with rotor, and then, push-in elevating mechanism is moved first
Make, push-in elevating mechanism rotor driven push rod pushes down on rotor in guide cylinder and continuing to promote, then, elevating mechanism of transferring
Action, switching elevating mechanism drives switching base plate and its guide cylinder above to decline, until switching base plate connects with housing slide
Touch, and guide cylinder is in contact in being then inserted into guide rail with shell, push-in elevating mechanism perseveration is until rotor push bar is by rotor
It is pushed completely into shell, cylinder of finally transferring, push-in elevating mechanism, switching elevating mechanism are resetted, and wait is pushed next time.By
It is tangent in the projection of the central axis with rotating disk in the horizontal plane of housing slide, it is ensured that rotor accurately can be pushed into shell；
Due to carrying out switching transition using switching activity intermediate plate, switching tingle composition guide cylinder, the magnetic solved on rotating disk is recessed
Groove is difficult to the problem of accurate contraposition with housing slide, and guide cylinder is inserted into being in contact with shell in guide rail, and rotor exists
Be pushed into during the entire process of shell, rotor be constantly in guide cylinder it is spacing under, it is to avoid there is wink in push-on process in rotor
Between hanging state, it is ensured that stabilization is always maintained in rotor push-on process, so that it is guaranteed that rotor and shell accurate contraposition, rotor
Rotating shaft lower end can be properly inserted in the axis hole of the lower end of shell, the encapsulation of micro machine is realized full-automatic production,
Increase substantially production efficiency.
It is preferred that offering strip through-hole on the switching base plate, the switching activity intermediate plate is in strip through-hole.Switching
Strip through-hole is opened up on base plate, switching activity intermediate plate is carried out spacing so that stabilization of the switching activity intermediate plate in motion process
Property is more preferable.
Used as preferred scheme of the invention, the rotor also includes shell fixing device with shell assembling device, and shell is solid
Determining device includes fixed cylinder and pressure head, and fixed cylinder is arranged in the frame, and pressure head is arranged on the piston rod of fixed cylinder
On；The side wall of the housing slide offers fixing hole, and the position of fixing hole is corresponding with the tangency location, pressure head and fixation
Hole site is corresponding.The piston rod of fixed cylinder is stretched out, and pressure head is extend into housing slide from fixing hole, and shell is pressed outside
In shell guide rail, so as to shell be fixed so that shell keeps stabilization in assembling process, further ensures that the rotating shaft lower end of rotor
Can be properly inserted in the axis hole of the lower end of shell.
Used as preferred scheme of the invention, the rotor also includes rotor-position governor motion with shell assembling device, turns
Sub- position adjusting mechanism includes regulation cylinder and regulating sleeve, and regulation cylinder is arranged in the frame and in the rotating disk
Side, the upper end of regulating sleeve is connected with the piston rod of regulation cylinder.The piston rod for adjusting cylinder is extended downwardly from, and drives adjusting set
Cylinder is moved downward, so as to promote the rotor on rotating disk to be moved down into fixed position, conveniently carries out the point oil operation of rotor.
Used as preferred scheme of the invention, the rotor and shell assembling device also include lower oil machine structure and upper oil machine
Structure, lower oil machine structure, upper oil machine structure are installed in the frame, and lower oil machine structure, upper oil machine structure are respectively at
The front and rear side of the rotor dipper crowding gear.Before rotor assembling, using lower oil machine structure to adsorbing the rotor lower end on rotating disk
An oil is carried out, after rotor assembling, deleting end to the rotor being encased in shell using upper oil machine structure carries out an oil, so that turning
The upper and lower side of son is respectively provided with lubricating oil.
As preferred scheme of the invention, righting device also is detected including shell, shell detection righting device is arranged on institute
State between shell propulsive mechanism, rotor and shell assembling device, shell detection righting device includes shell testing agency and shell
Switching mechanism；The side wall of the housing slide is sequentially provided with detection hole and correction hole, two inner sides of housing slide from A-P
Wall is additionally provided with cylinder recess, and cylinder recess is corresponding with the position of correction hole；Shell testing agency, shell switching mechanism are equal
Installed in the side of housing slide, shell testing agency is corresponding with the position in detection hole, and shell switching mechanism self-correcting hole is stretched
Enter in housing slide.The one side of the shell of micro machine is provided with home block, is provided with the side of home block for reverse side, without
The side for setting home block is front.When shell testing agency detects shell is provided with home block, shell is signaled to
Switching mechanism, shell switching mechanism action, shell is overturn, be by the front of shell, side reversing of position so that
Obtain shell and press unified direction arrangement（Shell just facing to a side of housing slide, the reverse side of shell is towards housing slide
Opposite side other shore）, from ensure carry out end cap assemble when, the accurate contraposition between end cap and shell, it is ensured that the encapsulation of micro machine
Full-automatic production can be realized.
Used as further preferred scheme of the invention, the shell testing agency includes forked probe, inductor, probe socket
With probe translation mechanism；Probe translation mechanism and inductor are installed in the side of the housing slide；Probe socket is arranged on to be visited
On the clutch end of head translation mechanism, forked probe is arranged on probe socket；Inductor is turned over forked probe, described shell
Rotation mechanism is electrically connected.In the case that home block on shell is set to indicia grooves, forked probe detection is according to fixation
Length is extend into housing slide, is contacted with shell, when probe stretches out can be in contact with shell, illustrates the side of the shell
Indicia grooves are not provided with, the shell side is front, do not send a signal to inductor, shell switching mechanism is in and waits shape
State；When probe stretches out but does not reach shell, illustrate that the side of the shell is provided with indicia grooves, the shell side is anti-
Face, and send a signal to inductor, shell switching mechanism performs action after receiving signal, and the shell is overturn, be by
The front of shell, side reversing of position.Above-mentioned probe translation mechanism is typically using probe flat-removing air cyclinder.
Used as further preferred scheme of the invention, the shell switching mechanism includes cup dolly, two intermediate plates and rotation
Rotation mechanism, cup dolly matches with the base plate of the housing slide；The base plate of housing slide is provided with circular port, the position of circular port
Put corresponding with described correction hole site；Cup dolly is arranged in circular port；Rotating mechanism is arranged on the one of housing slide
Side, the clutch end self-correcting hole of rotating mechanism extend into housing slide and is connected with the bottom of cup dolly.Initial shape
Under state, two intermediate plates are respectively at two cylinder recess, and when needing to carry out upset timing, rotating mechanism action drives
Cup dolly makees 180 ° of rotations, and two intermediate plates then clamp shell, shell is equally made 180 ° of rotations, so as to the shell be turned over
Turn, be by the front of shell, side reversing of position.
Used as further preferred embodiments of the present invention, the rotating mechanism includes tooth bar, gear and rack drives device；
Gear is coaxially connected with the cup dolly；Rack drives device is connected with the outer end of tooth bar；Rack and pinion is meshed.
Gear device drives tooth bar to move back and forth, and pinion rotation is driven, so as to drive cup dolly to rotate.Rack drives device can
To use cylinder, it would however also be possible to employ the structure that motor is engaged with gear train.In addition, rotating mechanism can also use motor and subtract
The structure that fast gear train is engaged, motor is connected with the chopped-off head gear drive of train of reduction gears, the mill level gear of train of reduction gears
It is coaxially connected with cup dolly.
Used as further preferred scheme of the invention, the shell detection righting device also includes ceramics detection means, porcelain
Piece detection means is arranged on the top of housing slide.By setting ceramics detection means, judge whether ceramics is installed in shell,
If without ceramics, the shell without ceramics is taken out in stopping action from housing slide.
Used as preferred scheme of the invention, the end cap assembling device includes fixture, clamp driving mechanism and in strutting
Two sheet slotting tools of brush on end cap are stated, the width of sheet slotting tool is gradually reduced from top to bottom, fixture drives installed in fixture
On the clutch end of mechanism, sheet slotting tool is arranged on the fixture.When clamp driving mechanism drives fixture to move downward folder
When playing end cap, bar shaped jack of the sheet slotting tool from end cap is reached below end cap downwards, and sheet slotting tool is from the narrow portion of lower end to upper
Brush of the portion wide at end gradually by two obvolvents together is strutted, when clamp driving mechanism is driven fixture to end cap stitching in shell
When upper, through two brushes being softened, the commutator in rotating shaft is also into two for being softened for the rotating shaft upper end of rotor
Between individual brush, then fixture unclamps the clamping to end cap, and under the driving of clamp driving mechanism, upward out end cap, piece
Bar shaped jack of the shape slotting tool also therewith from end cap is drawn upwardly out, and two such brush just holds the commutator in rotating shaft tightly.Pass through
Sheet slotting tool is set on fixture, and while end cap is gripped, brush of the sheet slotting tool by two obvolvents together is strutted so that
When end cap is assembled, the commutator in the rotating shaft and rotating shaft of rotor can be entered into accurately between two brushes, improve micro machine
Qualification rate, it is ensured that micro machine can realize full-automatic assembling.
Used as further preferred scheme of the invention, the fixture includes clamping fixture seat and two intermediate plates, two intermediate plate difference
Installed in the both sides of clamping fixture seat, the upper end of the slotting tool is connected with clamping fixture seat.
Used as further preferred embodiments of the present invention, the end cap assembling device also includes slotting tool lift cylinder, slotting tool
Lift cylinder is arranged on the clamping fixture seat, and the upper end of the sheet slotting tool is connected with the piston rod of slotting tool lift cylinder.Pass through
Slotting tool lift cylinder is set, and after fixture declines and clamps end cap, slotting tool lift cylinder just drives bar of the sheet slotting tool from end cap
Shape jack is reached below end cap downwards, wide portion of the sheet slotting tool from the narrow portion of lower end to upper end gradually by two obvolvents together
Brush is strutted, and such action process is more stablized；Importantly, fixture will end cap stitching in shell when, slotting tool lifting
Bar shaped jack of the air cylinder driven sheet slotting tool from end cap is extracted out, it is to avoid the shifting of end cap is caused in sheet slotting tool extraction
Position.
Used as further preferred scheme of the invention, the clamp driving mechanism includes translation mechanism, translating base and lifting
Mechanism；Translating base is arranged on the clutch end of translation mechanism；Elevating mechanism is arranged on translating base, the power of elevating mechanism
Output end is exposed downwards in the lower section of translating base；The fixture is arranged on the clutch end of elevating mechanism.It is preferred that described flat
Telephone-moving structure is flat-removing air cyclinder, and the elevating mechanism is lift cylinder.
The present invention compared with prior art, has the following advantages that：
Shell arranges concussion disk, end cap arrangement concussion disk and carries out arrangement queuing to shell, end cap respectively, and respectively by outer
Shell guide rail, end cap guide rail are conveyed, and shell delivery device promotes shell to be fed forward along housing slide, and rotor is assembled with shell
Be inserted into rotor in shell by device, and end cap assembling device is having been loaded on the shell of rotor end cap stitching, riveting set
Shell is riveted together with end cap, finally the micro machine after encapsulation is exited by finished product drawing-out mechanism, so as to complete micro machine
Full-automatic assembling.In rotor and shell assembling device, the shell that comes when housing slide conveying, the rotor on rotating disk are arrived
When at up to tangency location, the piston rod of cylinder of transferring stretches out, and pushes switching activity intermediate plate to tingle of transferring, and makes switching activity
Both intermediate plate, switching tingle merge and constitute the guide cylinder matched with rotor, and then, push-in elevating mechanism is moved first
Make, push-in elevating mechanism rotor driven push rod pushes down on rotor in guide cylinder and continuing to promote, then, elevating mechanism of transferring
Action, switching elevating mechanism drives switching base plate and its guide cylinder above to decline, until switching base plate connects with housing slide
Touch, and guide cylinder is in contact in being then inserted into guide rail with shell, push-in elevating mechanism perseveration is until rotor push bar is by rotor
It is pushed completely into shell, cylinder of finally transferring, push-in elevating mechanism, switching elevating mechanism are resetted, and wait is pushed next time.By
It is tangent in the projection of the central axis with rotating disk in the horizontal plane of housing slide, it is ensured that rotor accurately can be pushed into shell；
Due to carrying out switching transition using switching activity intermediate plate, switching tingle composition guide cylinder, the magnetic solved on rotating disk is recessed
Groove is difficult to the problem of accurate contraposition with housing slide, and guide cylinder is inserted into being in contact with shell in guide rail, and rotor exists
Be pushed into during the entire process of shell, rotor be constantly in guide cylinder it is spacing under, it is to avoid there is wink in push-on process in rotor
Between hanging state, it is ensured that stabilization is always maintained in rotor push-on process, so that it is guaranteed that rotor and shell accurate contraposition, rotor
Rotating shaft lower end can be properly inserted in the axis hole of the lower end of shell, the encapsulation of micro machine is realized full-automatic production,
Increase substantially production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of the preferred embodiment for the present invention；
Fig. 2 is the structural representation that rotor assembles device with shell；
Fig. 3 is the structural representation of rotor dipper crowding gear；
Fig. 4 is the structural representation that shell detects righting device；
The structural representation of Tu5Shi shells testing agency；
Fig. 6 is the structural scheme of mechanism of shell switching mechanism；
Fig. 7 is the structural representation that end cap assembles device；
Fig. 8 is the structural representation of fixture and sheet slotting tool.
Specific embodiment
It is described further with the preferred embodiment of the present invention below in conjunction with the accompanying drawings.
As shown in figure 1, this full-automatic packaging machine of micro machine, including frame 1, and the shell being arranged in frame 1 is led
Rail 2, end cap guide rail 3, shell delivery device 4, shell detection righting device 5, shell arrange concussion disk 6, end cap and arrange concussion disk
7th, rotor and shell assembling device 8, end cap assembling device 9, riveting set 10 and finished product drawing-out mechanism 11；Shell arranges concussion disk
6 delivery outlet is connected with the initiating terminal of housing slide 2；The structure of shell pusher 4 is arranged on the initiating terminal of housing slide 2；Rotor with
Shell assembling device 8 is arranged on the middle part of housing slide 2；Shell detection righting device 5 is arranged on shell propulsive mechanism 4, rotor
Between shell assembling device 8；After end cap assembling device 9, riveting set 10 are successively set on rotor and shell assembling device 8
Side；Finished product drawing-out mechanism 11 is arranged on the end of housing slide 2；End cap arranges the delivery outlet of concussion disk 7 and rising for end cap guide rail 3
Top is connected；The end of end cap guide rail 3 is corresponding with the position of end cap assembling device 9；
As shown in Figure 1, Figure 2, Figure 3 shows, rotor includes rotating disk 801, step drive device 802, rotor with shell assembling device 8
Dipper crowding gear 803, shell fixing device 804, rotor-position governor motion 805, lower oil machine structure 806 and upper oil machine structure 807.
A plurality of section is equidistantly provided with the circumference of rotating disk 801 for semicircular magnetic groove 808；Rotating disk 801, stepping drives
Dynamic device 802, rotor dipper crowding gear 803 are installed in frame 1；Step drive device 802 is connected with rotating disk 801；Turn
Disk 801 is in the side top of housing slide 2, the projection phase of the central axis of housing slide 2 with rotating disk 801 in the horizontal plane
Cut, the points of tangency on housing slide 2 is labeled as tangency location 12.
Rotor dipper crowding gear 803 includes pushing lift cylinder 8031, rotor push bar 8032, lift cylinder 8033 of transferring, turns
Lifting seat 8034, switching base plate 8035, switching tingle 8036, switching activity intermediate plate 8037 and switching cylinder 8038 are connect, is turned
Connect tingle 8036, the section of switching activity intermediate plate 8037 and be circular arc；Push-in lift cylinder 8031 is arranged on frame 1
On, the upper end of rotor push bar 8032 be connected with the piston rod of push-in lift cylinder 8031, rotor push bar 8032 and tangency location 12
It is corresponding；Switching lift cylinder 8033 is arranged in frame 1, and switching lifting seat 8034 is arranged on the work of switching lift cylinder 8033
On stopper rod；Transfer base plate 8035 one end be connected with changeover base 8034, switching base plate 8035 along be horizontally disposed with and in rotating disk
Between 801 and housing slide 2；Switching tingle 8036 is vertically arranged on the other end of switching base plate 8035, and
Switching tingle 8036 is corresponding with tangency location 12；Switching cylinder 8038 is arranged on switching lifting seat 8034, and switching is lived
Dynamic intermediate plate 8037 is vertically arranged on the piston rod of switching cylinder 8038, and strip through-hole is offered on switching base plate 8035
8039, switching activity intermediate plate 8037 is in strip through-hole 8039；Under switching activity intermediate plate 8037, switching tingle 8036
End is exposed independent from the lower section of switching base plate 8035.
Shell fixing device 804 includes fixed cylinder and pressure head, and fixed cylinder is arranged in frame 1, and pressure head is arranged on solid
Determine on the piston rod of cylinder；The side wall of housing slide 2 offers fixing hole, and the position of fixing hole is corresponding with tangency location 12,
Pressure head is corresponding with fixing hole position.
Rotor-position governor motion 805 includes regulation cylinder 8051 and regulating sleeve 8052, and regulation cylinder 8051 is arranged on
In the frame 1 and side in rotating disk 801, the upper end of regulating sleeve 8052 is connected with the piston rod of regulation cylinder 8051.
Lower oil machine structure 806, upper oil machine structure 807 are installed in frame 1, and lower oil machine structure 806, upper oil machine
Structure 807 is respectively at the front and rear side of rotor dipper crowding gear 803.
Shell arranges concussion disk 6, end cap arrangement concussion disk 7 and carries out arrangement queuing to shell 13, end cap 20 respectively, and respectively
Conveyed by housing slide 2, end cap guide rail 3, shell delivery device 4 promotes shell 13 to be fed forward along housing slide 2, turns
Be inserted into rotor 14 in shell 13 with shell assembling device 8 by son, and be pressed together on for end cap 20 and have been loaded into turning by end cap assembling device 9
On the shell 13 of son 14, with end cap 20 be riveted together shell 13 by riveting set 10, will finally be sealed by finished product drawing-out mechanism 11
Micro machine after dress is exited, so as to complete the full-automatic assembling of micro machine.In rotor and shell assembling device 8, when shell is led
Rail 2 conveys the shell 13 that comes, the rotor 14 on rotating disk 801 and reaches when at tangency location 12, and shell fixing device 804 is consolidated
Determine air cylinder driven pressure head to stretch out, shell 13 is fixed in housing slide 2, the piston rod of cylinder 8038 of transferring stretches out, and will transfer
Movable intermediate plate 8037 pushes tingle 8036 of transferring to, and both merge to make switching activity intermediate plate 8037, switching tingle 8036
And the guide cylinder 15 matched with rotor 14 is constituted, then, push-in lift cylinder 8031 is acted first, pushes lift cylinder 8031
Rotor driven push rod 8032 pushes down on rotor 14 in guide cylinder 15 and continuing to promote, and then, switching lift cylinder 8033 is moved
Make, switching lift cylinder 8033 drive switching base plate 8035 and its guide cylinder above 15 decline, until switching base plate 8035 with
Housing slide 2 is in contact, and guide cylinder 15 is in contact in being then inserted into housing slide 2 with shell 13, pushes lift cylinder 8031
Be pushed completely into rotor 14 in shell 13 up to rotor push bar 8032 by perseveration, the fixation of last shell fixing device 804
Cylinder, switching cylinder 8038, push-in lift cylinder 8031, switching lift cylinder 8033 are resetted, and wait is pushed next time.Due to outer
Projection of the central axis of shell guide rail 2 with rotating disk 801 in the horizontal plane is tangent, it is ensured that rotor 14 can accurately be pushed into shell 13
In；Due to carrying out switching transition using switching activity intermediate plate 8037, the switching composition guide cylinder 15 of tingle 8036, solve and turn
Magnetic groove 808 on disk 801 is difficult to the problem of accurate contraposition with housing slide 2, and guide cylinder 15 is inserted into shell
It is in contact with shell 13 in guide rail 3, during the entire process of shell 13 is pushed into, rotor 14 is constantly in guide cylinder 15 to rotor 14
It is spacing under, it is to avoid there is moment hanging state in push-on process in rotor 14, it is ensured that protected always in the push-on process of rotor 14
It is fixed to keep steady, so that it is guaranteed that rotor 14 and the accurate contraposition of shell 13, the rotating shaft lower end of rotor 14 can be properly inserted shell 13
In the axis hole of lower end, the encapsulation of micro machine is realized full-automatic production, increase substantially production efficiency.
As shown in figure 4, shell detection righting device 5 includes that shell testing agency 501, shell switching mechanism 502, ceramics examine
Survey device 503；The side wall of housing slide 2 is sequentially provided with detection hole 16 and correction hole 17 from A-P, in two of housing slide 2
Side wall is additionally provided with cylinder recess 18, and cylinder recess 18 is corresponding with the position of correction hole 17；Ceramics detection means 503 is installed
In the top of housing slide 2, shell testing agency 501, shell switching mechanism 502 are installed in the side of housing slide 2, shell
Testing agency 501 is corresponding with the position in detection hole 16, and the self-correcting hole 17 of shell switching mechanism 502 is extend into housing slide 2.
As shown in figure 5, shell testing agency 501 includes forked probe 5011, inductor 5012, probe socket 5013 and probe
Flat-removing air cyclinder 5014；Probe flat-removing air cyclinder 5014 and inductor 5012 are installed in the side of housing slide 2；Probe socket 5013 is pacified
On the piston rod of probe flat-removing air cyclinder 5014, forked probe 5011 is arranged on probe socket 5013；Inductor 5012 and fork
Shape probe 5011, shell switching mechanism 502 is electrically connected.
As shown in fig. 6, shell switching mechanism 502 includes 5021, two intermediate plates 5022 of cup dolly and rotating mechanism 5023,
Cup dolly 5021 matches with the base plate of housing slide 2；The base plate of housing slide 2 is provided with circular port, the position of circular port with
The position of correction hole 17 it is corresponding；Cup dolly 5021 is arranged in circular port；Rotating mechanism 5023 is arranged on housing slide 2
Side, the clutch end self-correcting hole 17 of rotating mechanism 5023 extend into housing slide 2 and with the bottom of cup dolly 5021
Portion connects.Rotating mechanism 5023 includes tooth bar 50231, gear 50232 and rack drives cylinder 50233；Gear 50232 and circle
Base 5021 is coaxially connected；Rack drives cylinder 50233 is connected with the outer end of tooth bar 50231；Tooth bar 50231 and gear
50232 are meshed.Gear driven cylinder 50233 drives tooth bar 50231 to move back and forth, and band moving gear 50232 is rotated, so as to drive
Cup dolly 5021 is rotated.
In the case that home block on shell 13 is set to indicia grooves, the forked detection of probe 5011 is according to regular length
It extend into housing slide 2, is contacted with shell 13, when forked probe 5011 stretches out can be in contact with shell 13, illustrates this
The side of shell 13 is not provided with indicia grooves, and the side of shell 13 is front, does not send a signal to inductor 5012, shell
Switching mechanism 502 is waited for；When forked probe 5011 stretches out but does not reach shell 13, the side of the shell 13 is illustrated
Face is provided with indicia grooves, and the side of shell 13 is reverse side, and sends a signal to inductor 5012, and the structure of shell tipper 502 is received
Perform action after to signal, the shell 13 overturn, be by the front of shell 13, side reversing of position, so that
Shell 13 presses unified direction arrangement, from ensuring when carrying out end cap 20 and assembling, the accurate contraposition between end cap 20 and shell 13, really
The encapsulation for protecting micro machine can realize full-automatic production.
As shown in Figure 7, Figure 8, end cap assembling device 9 is including fixture 901, clamp driving mechanism 902, for strutting end cap 20
The sheet slotting tool 903 and slotting tool lift cylinder 904 of upper two brushes, the width of sheet slotting tool 903 are gradually reduced from top to bottom；Folder
Tool drive mechanism 902 includes fixture flat-removing air cyclinder 9021, translating base 9022 and fixture lift cylinder 9023；Translating base 9022 is installed
On the piston rod of fixture flat-removing air cyclinder 9021；Fixture lift cylinder 9023 is arranged on translating base 9022, fixture lift cylinder
9023 piston rod exposes in the lower section of translating base 9022 downwards；Fixture 901 includes clamping fixture seat 9011 and two intermediate plates 9012, two
Individual intermediate plate 9012 is separately mounted to the both sides of clamping fixture seat 1；Clamping fixture seat 9011 is arranged on the piston rod of fixture lift cylinder 9023；
Slotting tool lift cylinder 904 is arranged on clamping fixture seat 9011, the upper end of sheet slotting tool 903 and the piston rod of slotting tool lift cylinder 904
Connection.
When clamp driving mechanism 902 by fixture flat-removing air cyclinder 9021, that fixture lift cylinder 9023 drives fixture to 901 is downward
When end cap 20 is clamped in motion, slotting tool lift cylinder 904 drives bar shaped jack 21 of the sheet slotting tool 903 from end cap 20 to reach downwards
Below end cap 20, brush of wide portion of the sheet slotting tool 903 from the narrow portion of lower end to upper end gradually by two obvolvents together is strutted,
When clamp driving mechanism 902 is driven fixture to 901 and pressed end cap 20 by fixture flat-removing air cyclinder 9021, fixture lift cylinder 9023
When on shell 13, the rotating shaft upper end of rotor 14 through two brushes being softened, commutator in rotating shaft also into
Between two brushes being softened, slotting tool lift cylinder 904 drives bar shaped jack 21 of the sheet slotting tool 903 from end cap 20 upward
Extract out, two such brush just holds the commutator in rotating shaft tightly, then fixture unclamps the clamping to end cap 20, and is driven in fixture
Upward out end cap 20 under the driving of mechanism 902.By setting sheet slotting tool 903 on fixture 901, in the same of gripping end cap 20
When, brush of the sheet slotting tool 903 by two obvolvents together is strutted so that when end cap 20 is assembled, the rotating shaft of rotor 14 and turn
Commutator on axle can be entered into accurately between two brushes, improve the qualification rate of micro machine, it is ensured that micro machine can be realized
Full-automatic assembling.In addition, by setting slotting tool lift cylinder 904, the insert action of sheet slotting tool 903 is more stablized, and,
Fixture 901 will end cap 20 when being pressed together on shell 13, slotting tool lift cylinder 904 drives sheet 903 bar from end cap 20 of slotting tool
Shape jack 21 is extracted out, it is to avoid the displacement of end cap 20 is caused in the extraction of sheet slotting tool 903.
Furthermore, it is necessary to illustrate, the specific embodiment described in this specification, its each several part title etc. can not
Together, the equivalent or simple change that all constructions according to described in inventional idea of the present invention, feature and principle are done, is included in the present invention
In the protection domain of patent.Those skilled in the art can do various each to described specific embodiment
The modification of sample or supplement are substituted using similar mode, without departing from structure of the invention or surmount the claims
Defined scope, all should belong to protection scope of the present invention.
Claims (10)
1. the full-automatic packaging machine of micro machine, it is characterized in that：Including frame, and the housing slide that is arranged in frame, end cap are led
Rail, shell delivery device, shell arrange concussion disk, end cap and arrange concussion disk, rotor and shell assembling device, end cap assembling dress
Put, riveting set and finished product drawing-out mechanism；The delivery outlet that shell arranges concussion disk is connected with the initiating terminal of housing slide；Shell is pushed away
Mechanism is sent to be arranged on the initiating terminal of housing slide；Finished product drawing-out mechanism is arranged on the end of housing slide；Rotor is assembled with shell
Device is arranged on the middle part of housing slide；End cap assembling device, riveting set are successively set on rotor and shell assembles device
Rear；The delivery outlet that end cap arranges concussion disk is connected with the initiating terminal of end cap guide rail；Dress is assembled with end cap in the end of end cap guide rail
The position put is corresponding；Rotor includes rotating disk, step drive device and rotor dipper crowding gear, the week of rotating disk with shell assembling device
A plurality of section is equidistantly provided with upwards for semicircular magnetic groove；Rotating disk, step drive device, rotor dipper crowding gear are respectively mounted
In frame；Step drive device is connected with rotating disk；Rotating disk is in the side top of housing slide, the center of housing slide
Projection of the axis with rotating disk in the horizontal plane is tangent, and the points of tangency on housing slide is labeled as tangency location；Rotor dipper crowding gear
Including push-in elevating mechanism, rotor push bar, switching elevating mechanism, switching lifting seat, switching base plate, switching tingle, switching
Movable intermediate plate and switching cylinder, switching tingle, the section of switching activity intermediate plate are circular arc；Push-in elevating mechanism is installed
In frame, the upper end of rotor push bar is connected with the clutch end of push-in elevating mechanism, and rotor push bar is relative with tangency location
Should；Switching elevating mechanism is arranged in frame, and switching lifting seat is arranged on the clutch end of switching elevating mechanism；Switching bottom
One end of plate is connected with changeover base, and switching base plate edge is horizontally disposed and between rotating disk and housing slide；Switching geometrical clamp
Piece is vertically arranged on the other end of switching base plate, and tingle of transferring is corresponding with tangency location；Switching cylinder
On switching lifting seat, switching activity intermediate plate is vertically arranged on the piston rod of switching cylinder；Switching activity is pressed from both sides
Piece, the lower end of switching tingle are exposed independent from the lower section of switching base plate.
2. the full-automatic packaging machine of micro machine as claimed in claim 1, it is characterized in that：The rotor is also wrapped with shell assembling device
Shell fixing device is included, shell fixing device includes fixed cylinder and pressure head, and fixed cylinder is arranged in the frame, pressure head peace
On the piston rod of fixed cylinder；The side wall of the housing slide offers fixing hole, and the position of fixing hole is tangent with described
Position is corresponding, and pressure head is corresponding with fixing hole position.
3. the full-automatic packaging machine of micro machine as claimed in claim 1, it is characterized in that：The rotor is also wrapped with shell assembling device
Rotor-position governor motion is included, rotor-position governor motion includes regulation cylinder and regulating sleeve, and regulation cylinder is arranged on described
In the frame and side in the rotating disk, the upper end of regulating sleeve is connected with the piston rod of regulation cylinder.
4. the full-automatic packaging machine of micro machine as claimed in claim 1, it is characterized in that：The rotor is also wrapped with shell assembling device
Lower oil machine structure and upper oil machine structure are included, oil machine structure, upper oil machine structure are installed in the frame, and lower oil machine at lower
Structure, upper oil machine structure are respectively at the front and rear side of the rotor dipper crowding gear.
5. the full-automatic packaging machine of micro machine as claimed in claim 1, it is characterized in that：Also include that shell detects righting device, outward
Shell detection righting device is arranged between the shell propulsive mechanism, rotor and shell assembling device, shell detection righting device
Including shell testing agency and shell switching mechanism；The side wall of the housing slide is sequentially provided with detection hole and correction from A-P
Hole, two madial walls of housing slide are additionally provided with cylinder recess, and cylinder recess is corresponding with the position of correction hole；Shell is examined
The side that mechanism, shell switching mechanism are installed in housing slide is surveyed, shell testing agency is corresponding with the position in detection hole, outward
Shell switching mechanism self-correcting hole is extend into housing slide.
6. the full-automatic packaging machine of micro machine as claimed in claim 5, it is characterized in that：The shell testing agency includes forked spy
Head, inductor, probe socket and probe translation mechanism；Probe translation mechanism and inductor are installed in the one of the housing slide
Side；Probe socket is arranged on the clutch end of probe translation mechanism, and forked probe is arranged on probe socket；Inductor with it is forked
Probe, described shell switching mechanism are electrically connected.
7. the full-automatic packaging machine of micro machine as claimed in claim 5, it is characterized in that：The shell switching mechanism includes circular base
Seat, two intermediate plates and rotating mechanism, cup dolly match with the base plate of the housing slide；The base plate of housing slide is provided with circle
Shape hole, the position of circular port is corresponding with described correction hole site；Cup dolly is arranged in circular port；Rotating mechanism is installed
In the side of housing slide, the clutch end self-correcting hole of rotating mechanism extend into housing slide and with the bottom of cup dolly
Portion connects.
8. the full-automatic packaging machine of micro machine as claimed in claim 1, it is characterized in that：End cap assembling device include fixture,
Clamp driving mechanism and in two sheet slotting tools of brush on the end cap are strutted, the width of sheet slotting tool gradually subtracts from top to bottom
Small, fixture is arranged on the clutch end of clamp driving mechanism, and sheet slotting tool is arranged on the fixture.
9. the full-automatic packaging machine of micro machine as claimed in claim 8, it is characterized in that：The fixture includes clamping fixture seat and two folders
Piece, two intermediate plates are separately mounted to the both sides of clamping fixture seat, and the upper end of the slotting tool is connected with clamping fixture seat.
10. the full-automatic packaging machine of micro machine as claimed in claim 9, it is characterized in that：The end cap assembling device also includes inserting
Knife lift cylinder, slotting tool lift cylinder is arranged on the clamping fixture seat, upper end and the slotting tool lift cylinder of the sheet slotting tool
Piston rod is connected.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510286384.2A CN104901486B (en) | 2015-05-30 | 2015-05-30 | The full-automatic packaging machine of micro machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510286384.2A CN104901486B (en) | 2015-05-30 | 2015-05-30 | The full-automatic packaging machine of micro machine |
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| CN104901486A CN104901486A (en) | 2015-09-09 |
| CN104901486B true CN104901486B (en) | 2017-06-16 |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105119439B (en) * | 2015-09-16 | 2017-09-22 | 河南凯邦电机有限公司 | winding wire trimming device |
| CN106891152B (en) * | 2017-03-14 | 2022-12-13 | 广东英达思迅智能制造有限公司 | Automatic assembly method of direct current motor and assembly machine for implementing method |
| CN112701860B (en) * | 2021-01-22 | 2022-02-15 | 温岭市新纪元微电机厂(普通合伙) | Motor assembling production line |
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| JP2007252019A (en) * | 2006-03-13 | 2007-09-27 | Nittoku Eng Co Ltd | Armature winding method and armature winding apparatus |
| CN102769359A (en) * | 2012-07-03 | 2012-11-07 | 广东超力微电机有限公司 | Automatic assembling machine for electric brush of micro-motor end cover |
| CN103956861A (en) * | 2014-04-19 | 2014-07-30 | 广东超力微电机有限公司 | Full-automatic assembling machine of windmill blades at two ends of micro-motor rotor and commutator |
| CN204761243U (en) * | 2015-05-30 | 2015-11-11 | 广东超力微电机有限公司 | Full -automatic packaging machine of micromotor |
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2015
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007252019A (en) * | 2006-03-13 | 2007-09-27 | Nittoku Eng Co Ltd | Armature winding method and armature winding apparatus |
| CN102769359A (en) * | 2012-07-03 | 2012-11-07 | 广东超力微电机有限公司 | Automatic assembling machine for electric brush of micro-motor end cover |
| CN103956861A (en) * | 2014-04-19 | 2014-07-30 | 广东超力微电机有限公司 | Full-automatic assembling machine of windmill blades at two ends of micro-motor rotor and commutator |
| CN204761243U (en) * | 2015-05-30 | 2015-11-11 | 广东超力微电机有限公司 | Full -automatic packaging machine of micromotor |
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| CB02 | Change of applicant information |
Address after: Chenghai District of Guangdong city in Shantou province 515000 Laimei Industrial Zone Industrial Road Applicant after: GUANGDONG CHAOLI MOTOR CO., LTD. Address before: Chenghai District of Guangdong city in Shantou province 515000 Laimei Industrial Zone Industrial Road Applicant before: ChaoliMicro-motor Co., Ltd. |
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