CN104898576A - Torsion synchronous intelligent numerical control bender numerical control system - Google Patents
Torsion synchronous intelligent numerical control bender numerical control system Download PDFInfo
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- CN104898576A CN104898576A CN201510333730.8A CN201510333730A CN104898576A CN 104898576 A CN104898576 A CN 104898576A CN 201510333730 A CN201510333730 A CN 201510333730A CN 104898576 A CN104898576 A CN 104898576A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
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Abstract
The invention provides a torsion synchronous intelligent numerical control bender numerical control system comprising a HMI touch control screen, an external sensor, a power module, an optical coupling isolating module, a master controller, and an actuator. The external sensor comprises a switching power supply, an X encoder, a grating ruler, a switching signal sensor, and a pressure sensor. The master controller comprises a communication module, a storage module, a data processing module, a pulse control module, an encoder counting module, an I/O data module, and an AD input module. The actuator comprises an X-axis servo motor, a Y-axis servo motor, W-axis servo motor, and a digital signal output module. The torsion synchronous intelligent numerical control bender numerical control system fundamentally prevents a requirement for high technical level of operators in a bending process and is not required to correspond to angle relations of different material thicknesses with abstract numbers. A user may edit and input material information and to-be-bent angle information in a visualized manner.
Description
Technical field
The present invention relates to a kind of torsion synchronous intelligent numerical control bender digital control system, belong to Computerized Numerical Control technology field.
Background technology
Along with the requirement of panel beating industry to product quality constantly promotes, numerical control bender is also increasing year by year in the popularity rate of the sector, the common torsion Synchronous Bending machine of tradition is because complicated operation, rely on comparatively large to Personnel Skill Levels, the product processed is difficult to realize versatility to be caused and cannot realize large-scale batch production.Common torsion Synchronous Bending machine embodies not directly perceived to the angle information of processing parts in process of production, stiff numerical information is leaned on to go corresponding corresponding angle, through using and adjusting this numerical information and also certain change can occur after a while, cause user to need often to go adjustment angle to use very to bother, back material stopping location is also based on device for digit-displaying or the basic simple detent mechanism just do not quantized simultaneously, uses very inconvenience and trouble.Along with improve constantly a kind of can the allow system of common torsion Synchronous Bending machine NC postprocessing of processing industry to product quality and production lot demand just seems particularly important, make complete machine cost can be much more preferential than electro-hydraulic servo formula bender based on torsion Synchronous Bending machine platform, the operating experience of pure NC postprocessing can be realized simultaneously, the quick Production requirement of mass in production run can be solved simultaneously.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art part, a kind of torsion synchronous intelligent numerical control bender digital control system is provided.
Torsion synchronous intelligent numerical control bender digital control system of the present invention, comprise HMI touch screen, external sensor, power module, light-coupled isolation module, master controller and topworks, described external sensor is by Switching Power Supply, X scrambler, grating scale, switching signal sensor and pressure transducer composition, described master controller is by communication module, memory module, data processing module, pulse control module, encoder to count module, I/O data module, AD load module forms, described topworks is due to X-axis servomotor, Y-axis servomotor, W axle servomotor and digital signal output modules composition,
The described output terminal of HMI touch screen is connected with the input end of communication module;
The output terminal of described Switching Power Supply is connected with the input end of power module, and the output terminal of described power module is connected with the input end of data processing module;
Described X scrambler and the output terminal of grating scale are connected with the input end of encoder to count module;
The output terminal of described switching signal sensor is connected with the input end of light-coupled isolation module, and the output terminal of described light-coupled isolation module is connected with the input end of I/O data module;
The output terminal of described pressure transducer is connected with the input end of AD load module;
The output terminal of described pulse control module is connected with the input end of X-axis servomotor, Y-axis servomotor, W axle servomotor;
The described output terminal of I/O data module is connected with the input end of digital signal output modules;
Described communication module is connected with I/O data module with encoder to count module, encoder to count module with pulse control module, pulse control module with data processing module, data processing module mutually with memory module, memory module.
The present invention fundamentally solves the requirement to operative employee's technical merit in user's Forging Process, do not need the angular relationship of removing corresponding different materials thickness by abstract numeral, user can carry out editing and inputting by material information with for the angle information of bending intuitively, secondly in Forging Process, the location unification of multiaxis is realized by digital control system, synchronous location eliminates and manually adjusts the manual position of single shaft, moreover the positioning precision that the automatic positioning precision of system is located than traditional manual or digital display mode is high a lot, after system has carried out Position servo control to oil cylinder and back material stopping, control efficiency and accuracy are obtained for very large guarantee, real-time calibration can be carried out to the cumulative errors of each axle by the function of Aligning control, exceed much than traditional manual control and digital display mode control efficiency.
Accompanying drawing explanation
fig. 1 is structural representation of the present invention.
Embodiment
As shown in Figure 1, torsion synchronous intelligent numerical control bender digital control system of the present invention, comprise HMI touch screen, external sensor, power module, light-coupled isolation module, master controller and topworks, described external sensor is by Switching Power Supply, X scrambler, grating scale, switching signal sensor and pressure transducer composition, described master controller is by communication module, memory module, data processing module, pulse control module, encoder to count module, I/O data module, AD load module forms, described topworks is due to X-axis servomotor, Y-axis servomotor, W axle servomotor and digital signal output modules composition,
The described output terminal of HMI touch screen is connected with the input end of communication module;
The output terminal of described Switching Power Supply is connected with the input end of power module, and the output terminal of described power module is connected with the input end of data processing module;
Described X scrambler and the output terminal of grating scale are connected with the input end of encoder to count module;
The output terminal of described switching signal sensor is connected with the input end of light-coupled isolation module, and the output terminal of described light-coupled isolation module is connected with the input end of I/O data module;
The output terminal of described pressure transducer is connected with the input end of AD load module;
The output terminal of described pulse control module is connected with the input end of X-axis servomotor, Y-axis servomotor, W axle servomotor;
The described output terminal of I/O data module is connected with the input end of digital signal output modules;
Described communication module is connected with I/O data module with encoder to count module, encoder to count module with pulse control module, pulse control module with data processing module, data processing module mutually with memory module, memory module.
The digital control system course of work of the present invention is as follows: after start, first system can detect X-axis scrambler, grating scale, switching signal sensor, pressure transducer, if detect that position normal data transfer is unimpeded, enters holding state, otherwise then reports to the police.Standby rear wait user is by touch-screen input job sequence parameter, then touch-screen carries out exchanges data by the communication module of RS232 data communication cable and master controller, enter data processing module after systematic parameter in calling data module to calculate, then servomotor running is driven by pulse control module, the signal being carried out digital quantity by I/O data module is exported, the location action of each axle of finishing equipment and topworks thus realize bending operation.
Claims (1)
1. a torsion synchronous intelligent numerical control bender digital control system, it is characterized in that, comprise HMI touch screen, external sensor, power module, light-coupled isolation module, master controller and topworks, described external sensor is by Switching Power Supply, X scrambler, grating scale, switching signal sensor and pressure transducer composition, described master controller is by communication module, memory module, data processing module, pulse control module, encoder to count module, I/O data module, AD load module forms, described topworks is due to X-axis servomotor, Y-axis servomotor, W axle servomotor and digital signal output modules composition,
The described output terminal of HMI touch screen is connected with the input end of communication module;
The output terminal of described Switching Power Supply is connected with the input end of power module, and the output terminal of described power module is connected with the input end of data processing module;
Described X scrambler and the output terminal of grating scale are connected with the input end of encoder to count module;
The output terminal of described switching signal sensor is connected with the input end of light-coupled isolation module, and the output terminal of described light-coupled isolation module is connected with the input end of I/O data module;
The output terminal of described pressure transducer is connected with the input end of AD load module;
The output terminal of described pulse control module is connected with the input end of X-axis servomotor, Y-axis servomotor, W axle servomotor;
The described output terminal of I/O data module is connected with the input end of digital signal output modules;
Described communication module is connected with I/O data module with encoder to count module, encoder to count module with pulse control module, pulse control module with data processing module, data processing module mutually with memory module, memory module.
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CN201510333730.8A CN104898576A (en) | 2015-06-17 | 2015-06-17 | Torsion synchronous intelligent numerical control bender numerical control system |
PCT/CN2015/094422 WO2016201870A1 (en) | 2015-06-17 | 2015-11-12 | Numerical control system for smart synchronous torque numerically controlled bending machine |
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Cited By (3)
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CN106216451A (en) * | 2016-08-17 | 2016-12-14 | 南通惠宇机床有限公司 | Full-automatic online bender control system |
WO2016201870A1 (en) * | 2015-06-17 | 2016-12-22 | 江苏江海机床集团有限公司 | Numerical control system for smart synchronous torque numerically controlled bending machine |
CN107404266A (en) * | 2017-09-11 | 2017-11-28 | 南通西塔自动化科技有限公司 | A kind of twin shaft stepping motor synchronous control system |
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