WO2016201870A1 - Numerical control system for smart synchronous torque numerically controlled bending machine - Google Patents

Numerical control system for smart synchronous torque numerically controlled bending machine Download PDF

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WO2016201870A1
WO2016201870A1 PCT/CN2015/094422 CN2015094422W WO2016201870A1 WO 2016201870 A1 WO2016201870 A1 WO 2016201870A1 CN 2015094422 W CN2015094422 W CN 2015094422W WO 2016201870 A1 WO2016201870 A1 WO 2016201870A1
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module
servo motor
axis servo
input end
encoder
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PCT/CN2015/094422
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江琳
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江苏江海机床集团有限公司
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller

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  • the invention relates to a numerical control system for a torque synchronous intelligent numerical control bending machine, belonging to the technical field of numerical control systems.
  • the object of the present invention is to overcome the deficiencies of the prior art and provide a numerical control system for a torque synchronous intelligent numerical control bending machine.
  • the numerical control system of the torsion synchronous intelligent numerical control bending machine of the invention comprises an HMI touch screen, an external sensor, a power module, an optocoupler isolation module, a main controller and an actuator, and the external sensor is composed of a switching power supply, an X encoder, a grating ruler, a switch signal sensor and a pressure sensor, wherein the main controller is composed of a communication module, a storage module, a data processing module, a pulse control module, an encoder counting module, an I/O data module, and an AD input module,
  • the actuator is composed of an X-axis servo motor, a Y-axis servo motor, a W-axis servo motor, and a digital signal output module;
  • the output end of the HMI touch screen is connected to the input end of the communication module
  • the output end of the switching power supply is connected to the input end of the power module, and the output of the power module is The end is connected to the input end of the data processing module;
  • the output of the X encoder and the scale is connected to the input end of the encoder counting module;
  • the output end of the switch signal sensor is connected to the input end of the optocoupler isolation module, and the output end of the optocoupler isolation module is connected to the input end of the I/O data module;
  • the output end of the pressure sensor is connected to the input end of the AD input module
  • the output end of the pulse control module is connected to an input end of an X-axis servo motor, a Y-axis servo motor, and a W-axis servo motor;
  • the output end of the I/O data module is connected to the input end of the digital signal output module
  • the communication module and the storage module, the storage module and the data processing module, the data processing module and the pulse control module, the pulse control module and the encoder counting module, the encoder counting module and the I/O data module are all connected to each other.
  • the invention fundamentally solves the technical requirements of the operator during the bending process of the user, and does not need to use abstract figures to correspond to the angular relationship of different material thicknesses, and the user can intuitively carry out the material information and the angle information to be bent.
  • Editing and input, the multi-axis positioning in the second bending process is unified by the numerical control system.
  • the synchronous positioning eliminates the manual manual position adjustment of the single axis.
  • the automatic positioning accuracy of the system is higher than the positioning accuracy of the traditional manual or digital display positioning. A lot higher, the system has a large guarantee on the control efficiency and accuracy after the servo positioning control of the cylinder and the back gauge.
  • the cumulative error of each axis can be calibrated in real time by the function of returning to the origin, which is more than the traditional manual control. And digital display control is much more efficient.
  • Figure 1 is a schematic view of the structure of the present invention.
  • the numerical control system of the torsion synchronous intelligent numerical control bending machine of the present invention comprises an HMI touch screen, an external sensor, a power module, an optocoupler isolation module, a main controller and an actuator, and the external sensor is switched.
  • the power supply, the X encoder, the grating scale, the switch signal sensor and the pressure sensor are composed of the communication module, the storage module, the data processing module, the pulse control module, the encoder counting module, the I/O data module, and the AD.
  • the input module is composed of an X-axis servo motor, a Y-axis servo motor, a W-axis servo motor and a digital signal output module;
  • the output end of the HMI touch screen is connected to the input end of the communication module
  • the output end of the switching power supply is connected to the input end of the power module, and the output of the power module is The end is connected to the input end of the data processing module;
  • the output of the X encoder and the scale is connected to the input end of the encoder counting module;
  • the output end of the switch signal sensor is connected to the input end of the optocoupler isolation module, and the output end of the optocoupler isolation module is connected to the input end of the I/O data module;
  • the output end of the pressure sensor is connected to the input end of the AD input module
  • the output end of the pulse control module is connected to an input end of an X-axis servo motor, a Y-axis servo motor, and a W-axis servo motor;
  • the output end of the I/O data module is connected to the input end of the digital signal output module
  • the communication module and the storage module, the storage module and the data processing module, the data processing module and the pulse control module, the pulse control module and the encoder counting module, the encoder counting module and the I/O data module are all connected to each other.
  • the working process of the numerical control system of the invention is as follows: after starting the system, the system first detects the X-axis encoder, the grating scale, the switch signal sensor and the pressure sensor, and if the position is normal, the data transmission is smooth, then enters the standby state, and vice versa. After waiting in standby, the user waits for the processing program parameters to be input through the touch screen, and then the touch screen exchanges data through the RS232 data communication cable and the communication module of the main controller, calls the system parameters in the data module, enters the data processing module for calculation, and then passes the pulse control module. The servo motor is driven to operate, and the digital signal output is performed through the I/O data module to complete the positioning operation of each axis of the device and the actuator to realize the bending operation.

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
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Abstract

A numerical control system for a smart synchronous torque numerically controlled bending machine, comprising an HMI touch control screen, an external sensor, a power supply module, an opto-coupling isolation module, a master controller, and an execution mechanism, the external sensor being composed of a switch power supply, an X-encoder, a raster ruler, a switch signal sensor, and a pressure sensor, the master controller being composed of a communication module, a storage module, a data processing module, a pulse control module, an encoder counting module, an I/O data module, and an AD input module, and the execution mechanism being composed of an X-axis servo motor, a Y-axis servo motor, a W-axis servo motor, and a digital signal output module. The present system fundamentally resolves the demands for the technical level of operators during the user bending process; the use of abstract figures is not required to match the angular relations of different material thicknesses, and the user can objectively edit and input material information and desired bending angle information.

Description

一种扭力同步智能数控折弯机数控系统Torque synchronous intelligent numerical control bending machine numerical control system 技术领域Technical field
本发明涉及一种扭力同步智能数控折弯机数控系统,属于数控系统技术领域。The invention relates to a numerical control system for a torque synchronous intelligent numerical control bending machine, belonging to the technical field of numerical control systems.
背景技术Background technique
随着钣金行业对产品质量的要求不断提升,数控折弯机在该行业的普及率也在逐年增长,传统普通扭力同步折弯机因为操作复杂,对人员技术水平依赖较大,加工出的产品难以实现通用性造成无法实现大规模批量化生产。普通的扭力同步折弯机在生产过程中对加工零件的角度信息体现不直观,要靠生硬的数字信息去对应相应的角度,经过一段时间的使用和调整该数字信息还会发生一定的改变,导致用户需要经常去调校角度使用极为麻烦,同时后挡料定位也是基于数显器或者根本就没有量化的一个简单定位机构,使用极为不便和麻烦。随着加工行业对产品品质以及生产批量化需求的不断提高一种能够让普通扭力同步折弯机数控化的系统就显得尤为重要,基于扭力同步折弯机平台使得整机造价成本会比电液伺服式折弯机优惠很多,同时能够实现纯数控化的操作体验,同时能够解决生产过程中的批量化快速生产需求。With the increasing demand for product quality in the sheet metal industry, the penetration rate of CNC bending machines in the industry is also increasing year by year. The traditional common torque synchronous bending machine relies heavily on the technical level of the personnel because of the complicated operation. It is difficult to achieve universal versatility due to the versatility of the product. Ordinary torsion synchronous bending machine in the production process is not intuitive to the angle information of the machined parts, relying on the hard digital information to correspond to the corresponding angle, after a period of use and adjustment of the digital information will also undergo certain changes, It is extremely troublesome for the user to frequently adjust the angle, and the back gauge positioning is also a simple positioning mechanism based on a digital display or no quantization at all, which is extremely inconvenient and troublesome to use. With the continuous improvement of product quality and production batching demand in the processing industry, a system that can control the normal torque synchronous bending machine is particularly important. Based on the torque synchronous bending machine platform, the cost of the whole machine will be lower than that of the electro-hydraulic. The servo bending machine offers a lot of discounts, and at the same time, it can realize the pure CNC operation experience, and at the same time can solve the batch production and rapid production demand in the production process.
发明内容Summary of the invention
本发明的目的是克服现有技术的不足之处,提供一种扭力同步智能数控折弯机数控系统。The object of the present invention is to overcome the deficiencies of the prior art and provide a numerical control system for a torque synchronous intelligent numerical control bending machine.
本发明的扭力同步智能数控折弯机数控系统,包括HMI触控屏、外部传感器、电源模块、光耦隔离模块、主控制器和执行机构,所述的外部传感器由开关电源、X编码器、光栅尺、开关信号传感器和压力传感器组成,所述的主控制器由通讯模块、存储模块、数据处理模块、脉冲控制模块、编码器计数模块、I/O数据模块、AD输入模块组成,所述的执行机构由于X轴伺服电机、Y轴伺服电机、W轴伺服电机和数字信号输出模块组成;The numerical control system of the torsion synchronous intelligent numerical control bending machine of the invention comprises an HMI touch screen, an external sensor, a power module, an optocoupler isolation module, a main controller and an actuator, and the external sensor is composed of a switching power supply, an X encoder, a grating ruler, a switch signal sensor and a pressure sensor, wherein the main controller is composed of a communication module, a storage module, a data processing module, a pulse control module, an encoder counting module, an I/O data module, and an AD input module, The actuator is composed of an X-axis servo motor, a Y-axis servo motor, a W-axis servo motor, and a digital signal output module;
所述的HMI触控屏的输出端与通讯模块的输入端相连;The output end of the HMI touch screen is connected to the input end of the communication module;
所述的开关电源的输出端与电源模块的输入端相连,所述的电源模块的输出 端与数据处理模块的输入端相连;The output end of the switching power supply is connected to the input end of the power module, and the output of the power module is The end is connected to the input end of the data processing module;
所述的X编码器及光栅尺的输出端与编码器计数模块的输入端相连;The output of the X encoder and the scale is connected to the input end of the encoder counting module;
所述的开关信号传感器的输出端与光耦隔离模块的输入端相连,所述的光耦隔离模块的输出端与I/O数据模块的输入端相连;The output end of the switch signal sensor is connected to the input end of the optocoupler isolation module, and the output end of the optocoupler isolation module is connected to the input end of the I/O data module;
所述的压力传感器的输出端与AD输入模块的输入端相连;The output end of the pressure sensor is connected to the input end of the AD input module;
所述的脉冲控制模块的输出端与X轴伺服电机、Y轴伺服电机、W轴伺服电机的输入端相连;The output end of the pulse control module is connected to an input end of an X-axis servo motor, a Y-axis servo motor, and a W-axis servo motor;
所述的I/O数据模块的输出端与数字信号输出模块的输入端相连;The output end of the I/O data module is connected to the input end of the digital signal output module;
所述的通讯模块与存储模块、存储模块与数据处理模块、数据处理模块与脉冲控制模块、脉冲控制模块与编码器计数模块、编码器计数模块与I/O数据模块均相互连接。The communication module and the storage module, the storage module and the data processing module, the data processing module and the pulse control module, the pulse control module and the encoder counting module, the encoder counting module and the I/O data module are all connected to each other.
本发明从根本上解决了用户折弯过程中对操作工技术水平的要求,不需要用抽象的数字去对应不同材料厚度的角度关系,用户可以直观的将材料信息和欲折弯的角度信息进行编辑和输入,其次折弯过程中多轴的定位统一由数控系统来实现,同步定位免去了手动对单轴的手动位置调整,况且系统自动定位精度比传统手动或者数显方式定位的定位精度高很多,系统对油缸以及后挡料进行了伺服定位控制后控制效率和精准性都得到了很大的保障,可以通过回原点的功能对各轴的累计误差进行实时的校准,比传统手动控制以及数显方式控制效率高出很多。The invention fundamentally solves the technical requirements of the operator during the bending process of the user, and does not need to use abstract figures to correspond to the angular relationship of different material thicknesses, and the user can intuitively carry out the material information and the angle information to be bent. Editing and input, the multi-axis positioning in the second bending process is unified by the numerical control system. The synchronous positioning eliminates the manual manual position adjustment of the single axis. Moreover, the automatic positioning accuracy of the system is higher than the positioning accuracy of the traditional manual or digital display positioning. A lot higher, the system has a large guarantee on the control efficiency and accuracy after the servo positioning control of the cylinder and the back gauge. The cumulative error of each axis can be calibrated in real time by the function of returning to the origin, which is more than the traditional manual control. And digital display control is much more efficient.
附图说明DRAWINGS
图1是本发明的结构示意图。Figure 1 is a schematic view of the structure of the present invention.
具体实施方式detailed description
如图1所示,本发明的扭力同步智能数控折弯机数控系统,包括HMI触控屏、外部传感器、电源模块、光耦隔离模块、主控制器和执行机构,所述的外部传感器由开关电源、X编码器、光栅尺、开关信号传感器和压力传感器组成,所述的主控制器由通讯模块、存储模块、数据处理模块、脉冲控制模块、编码器计数模块、I/O数据模块、AD输入模块组成,所述的执行机构由于X轴伺服电机、Y轴伺服电机、W轴伺服电机和数字信号输出模块组成;As shown in FIG. 1 , the numerical control system of the torsion synchronous intelligent numerical control bending machine of the present invention comprises an HMI touch screen, an external sensor, a power module, an optocoupler isolation module, a main controller and an actuator, and the external sensor is switched. The power supply, the X encoder, the grating scale, the switch signal sensor and the pressure sensor are composed of the communication module, the storage module, the data processing module, the pulse control module, the encoder counting module, the I/O data module, and the AD. The input module is composed of an X-axis servo motor, a Y-axis servo motor, a W-axis servo motor and a digital signal output module;
所述的HMI触控屏的输出端与通讯模块的输入端相连;The output end of the HMI touch screen is connected to the input end of the communication module;
所述的开关电源的输出端与电源模块的输入端相连,所述的电源模块的输出 端与数据处理模块的输入端相连;The output end of the switching power supply is connected to the input end of the power module, and the output of the power module is The end is connected to the input end of the data processing module;
所述的X编码器及光栅尺的输出端与编码器计数模块的输入端相连;The output of the X encoder and the scale is connected to the input end of the encoder counting module;
所述的开关信号传感器的输出端与光耦隔离模块的输入端相连,所述的光耦隔离模块的输出端与I/O数据模块的输入端相连;The output end of the switch signal sensor is connected to the input end of the optocoupler isolation module, and the output end of the optocoupler isolation module is connected to the input end of the I/O data module;
所述的压力传感器的输出端与AD输入模块的输入端相连;The output end of the pressure sensor is connected to the input end of the AD input module;
所述的脉冲控制模块的输出端与X轴伺服电机、Y轴伺服电机、W轴伺服电机的输入端相连;The output end of the pulse control module is connected to an input end of an X-axis servo motor, a Y-axis servo motor, and a W-axis servo motor;
所述的I/O数据模块的输出端与数字信号输出模块的输入端相连;The output end of the I/O data module is connected to the input end of the digital signal output module;
所述的通讯模块与存储模块、存储模块与数据处理模块、数据处理模块与脉冲控制模块、脉冲控制模块与编码器计数模块、编码器计数模块与I/O数据模块均相互连接。The communication module and the storage module, the storage module and the data processing module, the data processing module and the pulse control module, the pulse control module and the encoder counting module, the encoder counting module and the I/O data module are all connected to each other.
本发明的数控系统工作过程如下:开机后系统首先会对X轴编码器、光栅尺、开关信号传感器、压力传感器进行检测,如果检测到位置正常数据传输畅通则进入待机状态,反之则报警。待机后等待用户通过触摸屏输入加工程序参数,然后触摸屏通过RS232数据通信线缆和主控制器的通讯模块进行数据交换,调用数据模块中的系统参数后进入数据处理模块进行计算,然后通过脉冲控制模块驱动伺服电机运转,通过I/O数据模块进行数字量的信号输出,完成设备各轴以及执行机构的定位动作从而实现折弯操作。 The working process of the numerical control system of the invention is as follows: after starting the system, the system first detects the X-axis encoder, the grating scale, the switch signal sensor and the pressure sensor, and if the position is normal, the data transmission is smooth, then enters the standby state, and vice versa. After waiting in standby, the user waits for the processing program parameters to be input through the touch screen, and then the touch screen exchanges data through the RS232 data communication cable and the communication module of the main controller, calls the system parameters in the data module, enters the data processing module for calculation, and then passes the pulse control module. The servo motor is driven to operate, and the digital signal output is performed through the I/O data module to complete the positioning operation of each axis of the device and the actuator to realize the bending operation.

Claims (1)

  1. 一种扭力同步智能数控折弯机数控系统,其特征在于,包括HMI触控屏、外部传感器、电源模块、光耦隔离模块、主控制器和执行机构,所述的外部传感器由开关电源、X编码器、光栅尺、开关信号传感器和压力传感器组成,所述的主控制器由通讯模块、存储模块、数据处理模块、脉冲控制模块、编码器计数模块、I/O数据模块、AD输入模块组成,所述的执行机构由于X轴伺服电机、Y轴伺服电机、W轴伺服电机和数字信号输出模块组成;A numerical control system for a torque synchronous intelligent numerical control bending machine, comprising: an HMI touch screen, an external sensor, a power module, an optocoupler isolation module, a main controller and an actuator, wherein the external sensor is powered by a switching power supply, X The encoder, the grating ruler, the switch signal sensor and the pressure sensor are composed of the communication module, the storage module, the data processing module, the pulse control module, the encoder counting module, the I/O data module and the AD input module. The actuator is composed of an X-axis servo motor, a Y-axis servo motor, a W-axis servo motor, and a digital signal output module;
    所述的HMI触控屏的输出端与通讯模块的输入端相连;The output end of the HMI touch screen is connected to the input end of the communication module;
    所述的开关电源的输出端与电源模块的输入端相连,所述的电源模块的输出端与数据处理模块的输入端相连;The output end of the switching power supply is connected to the input end of the power module, and the output end of the power module is connected to the input end of the data processing module;
    所述的X编码器及光栅尺的输出端与编码器计数模块的输入端相连;The output of the X encoder and the scale is connected to the input end of the encoder counting module;
    所述的开关信号传感器的输出端与光耦隔离模块的输入端相连,所述的光耦隔离模块的输出端与I/O数据模块的输入端相连;The output end of the switch signal sensor is connected to the input end of the optocoupler isolation module, and the output end of the optocoupler isolation module is connected to the input end of the I/O data module;
    所述的压力传感器的输出端与AD输入模块的输入端相连;The output end of the pressure sensor is connected to the input end of the AD input module;
    所述的脉冲控制模块的输出端与X轴伺服电机、Y轴伺服电机、W轴伺服电机的输入端相连;The output end of the pulse control module is connected to an input end of an X-axis servo motor, a Y-axis servo motor, and a W-axis servo motor;
    所述的I/O数据模块的输出端与数字信号输出模块的输入端相连;The output end of the I/O data module is connected to the input end of the digital signal output module;
    所述的通讯模块与存储模块、存储模块与数据处理模块、数据处理模块与脉冲控制模块、脉冲控制模块与编码器计数模块、编码器计数模块与I/O数据模块均相互连接。 The communication module and the storage module, the storage module and the data processing module, the data processing module and the pulse control module, the pulse control module and the encoder counting module, the encoder counting module and the I/O data module are all connected to each other.
PCT/CN2015/094422 2015-06-17 2015-11-12 Numerical control system for smart synchronous torque numerically controlled bending machine WO2016201870A1 (en)

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CN116107268A (en) * 2023-04-04 2023-05-12 瑞铁机床(苏州)股份有限公司 Control system of pure electric servo numerical control bending machine

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