CN201773308U - Ceramic and gypsum die numerical control processing system - Google Patents
Ceramic and gypsum die numerical control processing system Download PDFInfo
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- CN201773308U CN201773308U CN2010202892566U CN201020289256U CN201773308U CN 201773308 U CN201773308 U CN 201773308U CN 2010202892566 U CN2010202892566 U CN 2010202892566U CN 201020289256 U CN201020289256 U CN 201020289256U CN 201773308 U CN201773308 U CN 201773308U
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Abstract
A ceramic and gypsum die numerical control processing system comprises a three-dimensional scanner, a professional three-dimensional instruction signal generation computer and a numerical control machine tool. The numerical control machine tool comprises a control cabinet and a processing machine tool, and the control cabinet outputs signals to control the machine tool to work. The three-dimensional scanner adopts two cameras which form a certain included angle, grid projection is adopted to cause multiple structured light with specific codes to irradiate on an object to be tested, so as to synchronously collect corresponding image signals, three-dimensional stereoscopic data signals are generated after the image signals are processed through the computer, and are output to the control cabinet of the numerical control machine tool; and a cutter on a host machine is driven by controlling the machine tool to process dies. The system integrates data collection and three-dimensional stereoscopic processing into a whole and provides accurate, quick and compact gypsum die processing. By adopting the system, the development period is shortened, the work intensity and the work force are reduced, the precision of dies is improved, and standardization of dies is realized.
Description
Technical field:
The utility model relates to ceramic gypsum mold production equipment technical field, utilizes spatial digitizer to obtain three-dimensional image to handle through professional software, flow to the numerically controlled processing equipment that numerically-controlled machine carries out ceramic gypsum Mould Machining more specifically to a kind of.
Background technology:
At present, national numerous cleaners and polishes manufacturing enterprises, domestic ceramics, artistic pottery and porcelain enterprise are also using traditional method in the process of developing new product with gypsum mold.Exploitation master worker one cutter one cutter ground is cut, grind bit by bit, like this construction cycle long, it is many to expend man-hour, and the mould of making is lack of standardization, the left and right sides is asymmetric to be habitual thing.Though digital-control processing system is also arranged, because operating difficulties is not suitable for gypsum mold processing, and system expensive, operation is also extremely inconvenient, needs numerous anchor clamps during operation, is not applied in the traditional ceramics industry.
External a lot of cleaners and polishes producer widespread usage numerical-control processing method produce gypsum mold, but this cover system involves great expense, and only has foreign capital affiliate of a few family to use this cover system at present.
" the ceramic sanitary appliance gypsum test mould digital control processing machine " of the design invention of domestic Xianyang ceramic research institute succeeded in developing, but it has the following disadvantages: the problem that 1, can not solve data acquisition, the a lot of products of ceramic industry are arcs, are the accurate coordinate of having no idea accurately to measure arcwall face with traditional ruler.2, particularly some mould depth of sanitary equipment is very dark for ceramic die, use very long cutter, with dislocation easily in this processing machine process.3, there is not to solve the problem that mould is carried out multiaspect processing and how to locate.4, do not solve the pre-change problem of how treating in the mould.5, how not solve the dustproof problem, cutting output is very big in the sanitary equipment process, and the hundreds of kilogram is all arranged every day, and so big cutting output is not dustproof, and effective operation of machine can not get ensureing.
The utility model content:
The purpose of this utility model is exactly the deficiency at prior art, and a kind of ceramic gypsum die numerical control system of processing is provided.Data acquisition of the utility model collection and 3 D stereo are machined in one, provide accurately and fast, the processing of succinct gypsum mold.She has shortened the construction cycle. and alleviate working strength, reduced exploitation master worker's quantity, improved the precision of mould.The standard China of horizontal tool is become a reality.Brought a revolution for traditional ceramic industry.
Technology solution of the present utility model is as follows:
Pottery gypsum die numerical control system of processing is made up of spatial digitizer, professional three-dimensional command signal generation computer and numerically-controlled machine, and numerically-controlled machine is made up of switch board and machining tool, the work of switch board output signal control lathe.Spatial digitizer has two cameras that form an angle, the structured light that adopts optical grating projection to count width of cloth specific coding shines on the object under test, adopt synchronously the corresponding figures picture signals, this picture intelligence is imported professional three-dimensional command signal and is generated computer production 3 D stereo data-signal after the three-dimensional command signal of specialty generates the computer processing, and the 3 D stereo data-signal is exported to the switch board main frame of numerically-controlled machine.
Described machining tool is made up of worktable, portal frame, spindle motor, and cutter is fixed on the main machine shaft;
The Y-axis of machining tool to structure is, portal frame slides to line slideway along Y, and Y is molded over two limits of worktable to line slideway, and Y is fixed on the portal frame to motor, and Y rotates to gear to driven by motor Y, and Y is meshed with worktable to gear;
The X axis structure of machining tool is, slide slides to guide rail along X, and X is fixed on the slide to motor, and X is fixed with X to gear in the rotating shaft of motor, and X is meshed with gear on being fixed on the portal frame crossbeam to gear;
The Z axial arrangement of machining tool is, Z is on the motor fixing slide carriage, and Z drives screw mandrel to motor by belt, and screw mandrel withstands on Z on slide plate, and Z slides to line slideway along Z to slide plate, and Z is molded on the slide to line slideway.
Described main motor is provided with circulating water loop, and recirculated cooling water connects the circulating water loop on the main motor.
Two limits of described worktable are fixed with dust excluding plate, and Y-axis is a fold soft cloth cover to dust cover, Y-axis to the dust cover cover Y to line slideway, Y to motor, Y to gear; The X axis dust cover is a fold soft cloth cover, X axis dust cover cover X to motor, X to the crossbeam of gear, portal frame and X to guide rail.
The beneficial effects of the utility model are:
1, with the 3 D stereo scanner product is scanned, can obtain accurate 3 D stereo data, solved the source problem that comes of data.
2, the utility model machining tool is controlled with switch board, and control accurately, and is simple to operate, good dustproof effect.
3, the utility model transmission, Y-axis be at lathe the right and left, and a driven by motor is respectively arranged, and X-axis is on portal frame.Its process velocity is fast, and the former tire of toilet only needs two day time, and the former tire of bathtub only needs half a day, is processed into mold and gets final product in five to seven days, and machining precision can satisfy the plant produced needs, and is simple to operate, compares cheap with external homogeneous system.
4, it has dust excluding plate and fold soft cloth cover, makes to the utlity model has dustproof preferably effect, has increased numerically-controlled machine machining precision and serviceable life simultaneously.
5, main motor is provided with circulating water loop, and recirculated cooling water connects the circulating water loop on the main motor, can be to main motor cooling in process by recirculated cooling water.
6, the anchor clamps that it need not be special add water with gypsum and directly product processed are fixed on the worktable, promptly utilize the viscosity of gypsum directly to stick on the worktable and process.Add man-hour,, can accurately locate by on plaster block, making pilot hole.
Description of drawings:
Fig. 1 is an one-piece construction synoptic diagram of the present utility model
Fig. 2 is the structural representation of machining tool
Fig. 3 has installed dust excluding plate and the structural representation of Y-axis behind dust cover additional for machining tool
Fig. 4 has installed structural representation behind the X axis dust cover additional for machining tool
Embodiment:
Embodiment: see shown in Fig. 1～4, pottery gypsum die numerical control system of processing, by spatial digitizer 1, the three-dimensional command signal of specialty generates computer 2 and numerically-controlled machine 3 is formed, numerically-controlled machine 3 is made up of switch board main frame 31 and machining tool 32,32 work of switch board main frame 31 output signals control lathe, spatial digitizer 1 has two cameras 11 that form an angle, the structured light that spatial digitizer 1 adopts optical grating projection to count width of cloth specific coding shines on the object under test, adopt synchronously the corresponding figures picture signals, this picture intelligence is imported professional three-dimensional command signal and is generated computer 2 production 3 D stereo data-signal after the three-dimensional command signal of specialty generates computer 2 processing, and the 3 D stereo data-signal is exported to the switch board main frame 31 of numerically-controlled machine 3.
Described machining tool 32 is made up of worktable 321, portal frame 322, main motor 323, and cutter 325 is fixed in main motor 323 rotating shafts;
The Y-axis of machining tool 32 to structure is, portal frame 322 slides to line slideway Y1 along Y, and Y is molded over two limits of worktable 321 to line slideway Y1, and Y is fixed on the portal frame 322 to motor Y2, Y drives Y to motor Y2 and rotates to gear Y3, and Y is meshed with worktable 321 to gear Y3;
The X axis structure of machining tool 32 is, slide 324 slides to guide rail X1 along X, and X is fixed on the slide 324 to motor X2, and X is fixed with X to gear X3 in the rotating shaft of motor X2, and X is meshed with the crossbeam of portal frame 322 to gear X3;
The Z axial arrangement of machining tool 32 is, Z is on motor fixing slide carriage 324, and Z drives screw mandrel to motor by belt, and screw mandrel withstands on Z on slide plate Z1, and Z slides to line slideway Z2 along Z to slide plate Z1, and Z is molded on the slide 324 to line slideway Z2.
Described main motor 323 is provided with circulating water loop, and recirculated cooling water connects the circulating water loop on the main motor 323.
Two limits of described worktable 321 are fixed with dust excluding plate 4, and Y-axis is a fold soft cloth cover to dust cover 5, Y-axis to dust cover 5 covering Y to line slideway Y1, Y to motor Y2, Y to gear Y3; X axis dust cover 6 is a fold soft cloth cover, X axis dust cover 6 covering X to motor X2, X to the crossbeam of gear X3, portal frame 322 and X to guide rail X1.
The size dimension of machining tool is decided according to institute's processed mould size.To domestic ceramics, the size X*Y*Z of three axles of lathe is respectively 1200*1200*400mm: the size of three axles of cleaners and polishes is respectively 1200*2000*600mm.
Principle of work: native system is divided into data acquisition and digital control processing two parts, structured light noncontact principle is adopted in data acquisition, utilize structured light technique, phase measurement, computer vision technique, count the structured light of width of cloth specific coding to object under test by the projection of grating camera, two newspaper picture heads that form an angle adopt corresponding image synchronously, the computing machine specific software is to decoding and phase calculation to image then, measure the three-dimensional coordinate of pixel, just can be by this 3 D scanning system to toilet, bathtub, and domestic ceramics, artistic pottery and porcelain carries out photographic measurement, forms the 3 D stereo data and is input on the empty lathe of number, processes.
Claims (4)
1. ceramic gypsum die numerical control system of processing, by spatial digitizer (1), the three-dimensional command signal of specialty generates computer (2) and numerically-controlled machine (3) is formed, numerically-controlled machine (3) is made up of switch board (31) and machining tool (32), switch board (31) output signal control lathe (32) work, it is characterized in that: spatial digitizer (1) has two cameras (11) that form an angle, the structured light that adopts optical grating projection to count width of cloth specific coding shines on the object under test, adopt synchronously the corresponding figures picture signals, this picture intelligence is imported professional three-dimensional command signal and is generated computer (2) production 3 D stereo data-signal after the three-dimensional command signal of specialty generates computer (2) processing, the 3 D stereo data-signal is exported to the switch board (31) of numerically-controlled machine (3), drives lathe and carries out 3 D stereo work.
2. ceramic gypsum die numerical control system of processing according to claim 1 is characterized in that: machining tool (32) is made up of worktable (321), portal frame (322), spindle motor (323), and cutter (325) is fixed in spindle motor (323) rotating shaft;
The Y direction structure of machining tool (32) is, portal frame (322) slides along Y direction line slideway (Y1), Y is molded over two limits of worktable (321) to line slideway (Y1), Y is fixed on the portal frame (322) to motor (Y2), Y rotates to moving gear (Y3) to motor (Y2) band Y, and Y is meshed with gear (321) on being fixed on worktable to gear (Y3);
The X axis structure of machining tool (32) is that X is fixed on the portal frame to gear to guide rail and X; X to motor be fixed on the slide perpendicular to gantry, X is fixed with X to gear (X3) in the rotating shaft of motor (X2), X is meshed to the crossbeam of gear (X3) with portal frame (322);
The Z axial arrangement of machining tool (32) is, Z is on motor fixing slide carriage (324), and Z drives screw mandrel to motor by belt, and screw mandrel drives Z and moves up and down to slide plate (Z1), Z slides to line slideway (Z2) along Z to slide plate (Z1), and Z is molded on the slide (324) to line slideway (Z2).
3. ceramic gypsum die numerical control system of processing according to claim 2, it is characterized in that: spindle motor (323) is fixed on the Z axle slide block, and spindle motor is provided with circulating water loop, and recirculated cooling water connects the circulating water loop on the main motor (323).
4. ceramic gypsum die numerical control system of processing according to claim 2, it is characterized in that: two limits of worktable (321) are fixed with dust excluding plate (4), Y-axis is a fold soft cloth cover to dust cover (5), Y-axis to dust cover (5) covering Y to line slideway (Y1), Y to motor (Y2), Y to gear (Y3); X axis dust cover (6) is a fold soft cloth cover, X axis dust cover (6) covering X to motor (X2), X to the crossbeam of gear (X3), portal frame (322) and X to guide rail (X1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202892566U CN201773308U (en) | 2010-08-11 | 2010-08-11 | Ceramic and gypsum die numerical control processing system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010202892566U CN201773308U (en) | 2010-08-11 | 2010-08-11 | Ceramic and gypsum die numerical control processing system |
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| CN201773308U true CN201773308U (en) | 2011-03-23 |
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| CN2010202892566U Expired - Fee Related CN201773308U (en) | 2010-08-11 | 2010-08-11 | Ceramic and gypsum die numerical control processing system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103258526A (en) * | 2013-05-03 | 2013-08-21 | 广州市尚律曼森乐器制造有限公司 | Device for cutting tuning key installation groove in guitar headstock |
| CN103640079A (en) * | 2013-11-25 | 2014-03-19 | 银川博聚工业产品设计有限公司 | Mechanical cutting device for ceramic blanks |
| CN104162929A (en) * | 2014-08-06 | 2014-11-26 | 佛山东鹏洁具股份有限公司 | Female die for ceramic sanitary ware and production method thereof |
| CN106966690A (en) * | 2017-04-19 | 2017-07-21 | 龙泉市正聪青瓷研究所 | A kind of thick black tire celadon of glaze of the thin tire of the imitative Southern Song Dynasty and its method for cooking |
| CN110825026A (en) * | 2018-08-07 | 2020-02-21 | 武汉鑫成旌实业有限公司 | Three-dimensional image positioning numerical control lathe and three-dimensional image construction output method |
-
2010
- 2010-08-11 CN CN2010202892566U patent/CN201773308U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103258526A (en) * | 2013-05-03 | 2013-08-21 | 广州市尚律曼森乐器制造有限公司 | Device for cutting tuning key installation groove in guitar headstock |
| CN103640079A (en) * | 2013-11-25 | 2014-03-19 | 银川博聚工业产品设计有限公司 | Mechanical cutting device for ceramic blanks |
| CN104162929A (en) * | 2014-08-06 | 2014-11-26 | 佛山东鹏洁具股份有限公司 | Female die for ceramic sanitary ware and production method thereof |
| CN106966690A (en) * | 2017-04-19 | 2017-07-21 | 龙泉市正聪青瓷研究所 | A kind of thick black tire celadon of glaze of the thin tire of the imitative Southern Song Dynasty and its method for cooking |
| CN110825026A (en) * | 2018-08-07 | 2020-02-21 | 武汉鑫成旌实业有限公司 | Three-dimensional image positioning numerical control lathe and three-dimensional image construction output method |
| CN110825026B (en) * | 2018-08-07 | 2023-02-28 | 武汉鑫成旌实业有限公司 | Three-dimensional image positioning numerical control lathe and three-dimensional image construction output method |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110323 Termination date: 20110811 |