CN104894346A - Quenching machine tool - Google Patents
Quenching machine tool Download PDFInfo
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- CN104894346A CN104894346A CN201510378403.4A CN201510378403A CN104894346A CN 104894346 A CN104894346 A CN 104894346A CN 201510378403 A CN201510378403 A CN 201510378403A CN 104894346 A CN104894346 A CN 104894346A
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- inboardend
- quenching
- slide rail
- machine
- rotation
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- 238000010791 quenching Methods 0.000 title claims abstract description 71
- 230000000171 quenching effect Effects 0.000 title claims abstract description 71
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 230000006698 induction Effects 0.000 description 2
- 230000004323 axial length Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Abstract
The application provides a quenching machine tool, which comprises a vertical machine tool body, first slide ways are arranged on the machine tool body, quenching sensing plates are arranged on the sides, and second slide ways which are parallel to the first slide ways are arranged over the quenching sensing plates; first rotary fixing ends or second rotary fixing ends are connected with first drivers for driving the first rotary fixing ends or the second rotary fixing ends to move on the first slide ways, and moreover, the first rotary fixing ends or the second rotary fixing ends are connected with second drivers for driving shaft workpieces fixed on the first rotary fixing ends or the second rotary fixing ends to rotate. The positions of the first rotary fixing ends on the second slide ways can be adjusted according to the lengths of the shaft workpieces, initial positions are adjusted after fixation, so that the positions of the second rotary fixing ends are at one side of the quenching sensing plates, thus the second drivers are started to drive the shaft workpieces to rotate, and thereby circumferential quenching is realized. The first drivers are then controlled to start, and the whole shaft workpieces are gradually quenched. The provided quenching machine tool is suitable for quenching a variety of specifications of shaft workpieces.
Description
Technical field
The application relates to mechanical equipment technical field, more particularly, relates to a kind of quenching machine.
Background technology
Existing quenching machine is poor-performing when quenching to shaft-like workpiece, be mainly manifested in its clamping and locating mechanism adjustment difficulty, and shaft-like workpiece is diversified in specifications, length is different, when needing shaft-like workpiece to be processed in the face of plurality of specifications, existing quenching machine is difficult to competent, and working efficiency is very low.
Therefore, how providing a kind of quenching machine of applicable plurality of specifications shaft-like workpiece quenching, is current those skilled in the art's problem demanding prompt solution.
Summary of the invention
In view of this, this application provides a kind of quenching machine, to realize the quenching machine providing a kind of applicable plurality of specifications shaft-like workpiece quenching.
In order to achieve the above object, the application provides following technical scheme:
A kind of quenching machine, comprise vertical machine body, at least one side of machine body is provided with the first slide rail of vertical direction, the medium position this side being positioned at the first slide rail is provided with quenching sensing chip, this side is positioned at quenching sensing chip top position and is also provided with second slide rail parallel with the first slide rail; Be arranged above and below in first slide rail and slidably connect the first rotation inboardend and the second rotation inboardend, first rotates inboardend is also slidably connected in the second slide rail; First rotates inboardend or second rotates inboardend is connected with and drives its first drive unit moved on the first slide rail, and first rotates inboardend or second and rotate the second drive unit inboardend being connected with and driving it to drive shaft-like workpiece rotation fixed thereon.
Preferably, two tracks of the first slide rail are arranged at the position, both sides of the edge of machine body one side respectively, and two tracks of the second slide rail are arranged at the inner side of the first slide rail.
Preferably, first to rotate inboardend be rotating top tip structure, and the first drive unit comprises and rotates the ball-screw that inboardend is connected and the servomotor be connected with ball-screw with first.
Preferably, servomotor is connected with to the first controller of its automatization speed regulating control.
Preferably, second to rotate inboardend be rotating top tip structure, and the second drive unit comprises and being connected on the second rotation inboardend with the transmission rig of speed change mechanism and the asynchronous machine that is connected with transmission rig.
Preferably, asynchronous machine is connected with to the second controller of its automatization speed regulating control.
Preferably, the first rotation inboardend is also connected with its T-shaped leading screw slided in the second slide rail of adjustment.
The quenching machine that the application provides, comprise vertical machine body, at least one side of machine body is provided with the first slide rail of vertical direction, the medium position this side being positioned at the first slide rail is provided with quenching sensing chip, this side is positioned at quenching sensing chip top position and is also provided with second slide rail parallel with the first slide rail; Be arranged above and below in first slide rail and slidably connect the first rotation inboardend and the second rotation inboardend, first rotates inboardend is also slidably connected in the second slide rail; First rotates inboardend or second rotates inboardend is connected with and drives its first drive unit moved on the first slide rail, and first rotates inboardend or second and rotate the second drive unit inboardend being connected with and driving it to drive shaft-like workpiece rotation fixed thereon.Use during this lathe and shaft-like workpiece is vertically fixed between the first rotation inboardend and the second rotation inboardend, at this moment can rotate the position of inboardend on the second slide rail according to the length adjustment of shaft-like workpiece first, make it adapt to the length of shaft-like workpiece.Adjust starting position after fixing, make the second rotation position fixed ends in the side of quenching sensing chip, start the second drive unit like this, drive shaft-like workpiece to rotate, realize circumference quenching.Then control startup first drive unit, drive shaft-like workpiece slide downward on the first slide rail, realize the quenching to whole shaft-like workpiece gradually.Achieve the quenching machine that a kind of applicable plurality of specifications shaft-like workpiece quenching is provided.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The front view of the quenching machine that Fig. 1 provides for the application;
The structural representation of the quenching machine that Fig. 2 provides for the application;
In upper figure: 1 be the first rotation inboardend, 2 for shaft-like workpiece, 3 be the second rotation inboardend, 4 for machine body, 5, to be the first slide rail, 6 be that the second slide rail, 7 is quenching sensing chip.
Embodiment
This application provides a kind of quenching machine, achieve the quenching machine that a kind of applicable plurality of specifications shaft-like workpiece quenching is provided.
Below in conjunction with the accompanying drawing in the embodiment of the present application, carry out clear, complete description to the technical scheme in the embodiment of the present application, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment of the application, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the application's protection.
The front view of the quenching machine that Fig. 1 provides for the application; The structural representation of the quenching machine that Fig. 2 provides for the application.
A kind of quenching machine that the application provides, comprise vertical machine body 4, at least one side of machine body 4 is provided with the first slide rail 5 of vertical direction, the medium position this side being positioned at the first slide rail 5 is provided with quenching sensing chip 7, this side is positioned at quenching sensing chip 7 top position and is also provided with second slide rail 6 parallel with the first slide rail 5; Be arranged above and below in first slide rail 5 and slidably connect the first rotation inboardend 1 and second and rotate inboardend 3, first and rotate inboardend 1 and be also slidably connected in the second slide rail 6; First rotates inboardend 1 or second rotates inboardend 3 is connected with and drives its first drive unit move on the first slide rail 5, and first rotates inboardend 1 or second and rotate and inboardend 3 is connected with driving it drives the second drive unit of shaft-like workpiece 2 fixed thereon rotation.Use and during this lathe, shaft-like workpiece 2 is vertically fixed between the first rotation inboardend 1 and the second rotation inboardend 3, at this moment can rotate the position of inboardend 1 on the second slide rail 6 according to the length adjustment of shaft-like workpiece 2 first, make it adapt to the length of shaft-like workpiece 2.Adjust starting position after fixing, make the second rotation inboardend 3 position in the side of quenching sensing chip 7, start the second drive unit like this, drive shaft-like workpiece to rotate, realize circumference quenching.Then control startup first drive unit, drive shaft-like workpiece slide downward on the first slide rail, realize the quenching to whole shaft-like workpiece gradually.Achieve the quenching machine that a kind of applicable plurality of specifications shaft-like workpiece quenching is provided.In addition, the present embodiment highlights at least one side and is provided with above-mentioned structure, and its physical meaning is, all can arrange said structure in multiple sides of same machine body 4, realizes a multiple station of lathe.In the technical program, as can be seen from Fig. 1, be provided with two stations, and these two stations are in real work, different quenching sensing chips are set, are equivalent to, face same batch two kinds of different sizes shaft-like workpiece 2 time, only need a quenching machine.Debugging once, just can realize these two kinds of shaft-like workpiece 2 batch machining.
In the application one specific embodiment, two tracks of the first slide rail 5 are arranged at the position, both sides of the edge of machine body 4 one side respectively, and two tracks of the second slide rail 6 are arranged at the inner side of the first slide rail 5.This kind ofly realizes two slide rails preferably and be arranged at arrangement mode in a side.Longer slide rail is in outside, and shorter slide rail is in inner side.
In the application one specific embodiment, first to rotate inboardend 1 be rotating top tip structure, and the first drive unit comprises and rotates the ball-screw that inboardend 1 is connected and the servomotor be connected with ball-screw with first.This structure, well achieves driving first and rotates inboardend 1 and move, and drives shaft-like workpiece 2 to move downward gradually.
In the application one specific embodiment, servomotor is connected with to the first controller of its automatization speed regulating control.Being controlled by the first controller, can programme in advance in its inside, achieves automatization processing.
In the application one specific embodiment, second to rotate inboardend 3 be rotating top tip structure, and the second drive unit comprises and being connected on the second rotation inboardend 3 with the transmission rig of speed change mechanism and the asynchronous machine that is connected with transmission rig.This structure, well achieves driving second and rotates inboardend 3 and rotate, and drives shaft-like workpiece 2 to rotate, and realizes circumference quenching.Workpiece rotates and adopts variable frequency regulating speed control.
In the application one specific embodiment, asynchronous machine is connected with to the second controller of its automatization speed regulating control.Being controlled by second controller, can programme in advance in its inside, achieves automatization processing.
In the application one specific embodiment, the first rotation inboardend 1 is also connected with and regulates its T-shaped leading screw slided in the second slide rail 6.Use T-shaped leading screw, be convenient to adjustment first and rotate inboardend 1, realize fixing the shaft-like workpiece 2 of different lengths.
The quenching machine that the application provides has manual operation and unattended operation function, is applicable to single-piece and part volume production, is widely used in the induction heat treatment field of tractor, automobile, engineering machinery, machine industry.Rational in infrastructure, multiple functional, installation and debugging convenience.
The quenching machine that the application provides has continuous quenching, quenches simultaneously, zonal cooling quenching, segmentation quenches simultaneously, etc. function, be mainly used in the various shaft-like workpiece hard surfacings such as semiaxis, transmission shaft, camshaft, the induction quenching of gear class, lopps and plane class part.
The quenching machine that the application provides adopts foundry goods lathe bed structure, mainly exposes part surface through the special processing of spray hammer paint, has good antirust etch resistant properties.
The electric control system of the quenching machine that the application provides, namely the first controller and second controller are specially: comprise digital control system, variable-frequence governor, intermediate relay etc., electric power incoming line is 3 phases, and voltage rating is 380V, and power is 1.5Kw; Program storage can be carried out to various program by numerical control keyboard.
The quenching machine that the application provides is provided with the function such as loss protecting, limiting protection, has higher safe reliability.
Along with the continuous increase of all kinds of quenching steyr newly developed, ring flange semiaxis, central siphon product, the quenching machine that the application provides solves the shaft-like workpiece processing problems that kind is mixed, batch weight differs, and delivery date is short, and process velocity is fast.The each veriety of this lathe quenching scope Wide-adaptive, solves half axial length in the past, fiery problem of not quenching.And this equipment is double vertical quenching machine tool, adopt numerical control to control, quenching velocity is fast, reduces semiaxis section number of times and time
In this specification sheets, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the application.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from the spirit or scope of the application, can realize in other embodiments.Therefore, the application can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a quenching machine, it is characterized in that, comprise vertical machine body (4), at least one side of described machine body (4) is provided with first slide rail (5) of vertical direction, the medium position this side being positioned at described first slide rail (5) is provided with quenching sensing chip (7), this side is positioned at described quenching sensing chip (7) top position and is also provided with second slide rail (6) parallel with described first slide rail (5); Be arranged above and below in described first slide rail (5) and slidably connect the first rotation inboardend (1) and the second rotation inboardend (3), described first rotates inboardend (1) is also slidably connected in described second slide rail (6); First drive unit inboardend (3) being connected with and driving it in the upper motion of described first slide rail (5) is rotated in described first rotation inboardend (1) or described second, and the second drive unit inboardend (3) being connected with and driving it to drive shaft-like workpiece fixed thereon (2) rotation is rotated in described first rotation inboardend (1) or described second.
2. quenching machine as claimed in claim 1, it is characterized in that, two tracks of described first slide rail (5) are arranged at the position, both sides of the edge of described machine body (4) side respectively, and two tracks of described second slide rail (6) are arranged at the inner side of described first slide rail (5).
3. quenching machine as claimed in claim 2, it is characterized in that, described first to rotate inboardend (1) be rotating top tip structure, and described first drive unit comprises and rotates the ball-screw that inboardend (1) is connected and the servomotor be connected with described ball-screw with described first.
4. quenching machine as claimed in claim 3, it is characterized in that, described servomotor is connected with to the first controller of its automatization speed regulating control.
5. quenching machine as claimed in claim 4, it is characterized in that, described second to rotate inboardend (3) be rotating top tip structure, and described second drive unit comprises and is connected to described second and rotates on inboardend (3) with the transmission rig of speed change mechanism and the asynchronous machine that is connected with described transmission rig.
6. quenching machine as claimed in claim 5, it is characterized in that, described asynchronous machine is connected with to the second controller of its automatization speed regulating control.
7. quenching machine as claimed in claim 6, is characterized in that, described first rotation inboardend (1) is also connected with and regulates its T-shaped leading screw slided in described second slide rail (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510378403.4A CN104894346B (en) | 2015-07-01 | 2015-07-01 | quenching machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510378403.4A CN104894346B (en) | 2015-07-01 | 2015-07-01 | quenching machine tool |
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| Publication Number | Publication Date |
|---|---|
| CN104894346A true CN104894346A (en) | 2015-09-09 |
| CN104894346B CN104894346B (en) | 2017-04-19 |
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| CN201510378403.4A Active CN104894346B (en) | 2015-07-01 | 2015-07-01 | quenching machine tool |
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Citations (9)
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|---|---|---|---|---|
| JPS62127420A (en) * | 1985-11-27 | 1987-06-09 | High Frequency Heattreat Co Ltd | Method for cleaning heating coil in quenching machine |
| CN201125257Y (en) * | 2007-11-12 | 2008-10-01 | 王旭东 | Quenching machine tool |
| CN201148448Y (en) * | 2008-01-11 | 2008-11-12 | 郑忠厚 | Water pressure high-frequency quenching machine tool |
| CN201321473Y (en) * | 2008-12-22 | 2009-10-07 | 洛阳三恒感应加热科技有限公司 | Moving transmission assembly for vertical type digital-control quench machining tool |
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| CN203021613U (en) * | 2012-12-31 | 2013-06-26 | 郑州科创电子有限公司 | Quench machining tool |
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2015
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|---|---|---|---|---|
| JPS62127420A (en) * | 1985-11-27 | 1987-06-09 | High Frequency Heattreat Co Ltd | Method for cleaning heating coil in quenching machine |
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| CN101597671A (en) * | 2009-06-26 | 2009-12-09 | 武汉宝德机电有限责任公司 | Digital control " one drag two " automatic quenching method of roll double frequency and system |
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| CN202297700U (en) * | 2011-10-18 | 2012-07-04 | 浙江大山金属科技有限公司 | Intermediate-frequency quenching device |
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| CN104894346B (en) | 2017-04-19 |
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