CN203021613U - Quench machining tool - Google Patents
Quench machining tool Download PDFInfo
- Publication number
- CN203021613U CN203021613U CN2012207413622U CN201220741362U CN203021613U CN 203021613 U CN203021613 U CN 203021613U CN 2012207413622 U CN2012207413622 U CN 2012207413622U CN 201220741362 U CN201220741362 U CN 201220741362U CN 203021613 U CN203021613 U CN 203021613U
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- CN
- China
- Prior art keywords
- slide unit
- screw
- ball
- line slideway
- quenching
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Abstract
The utility model relates to a quench machining tool which comprises a machine tool body as well as a sliding table lifting device and a lower tip rotary device which are arranged on the machining tool body. The sliding table lifting device is provided with an upper tip rotary device. By adopting the technical scheme, the quench machining tool provided by the utility model has the advantages: 1, the machine tool is different from conventional mechanical drive or hydraulic drive, and is mainly designed to be matched with high frequency, double frequencies, superaudio frequency and intermediate frequency quenching, so that the positioning precision is high; the rotary speed and moving speed of work are changed according to different outer diameters when a workpiece is quenched by using a numerical control program so as to adjust the quenching depth; 2, a drive system is driven by a servo motor and transmitted by a ball screw, so that the machine tool is light to transmit, high in precision, accurate to position and adjustable in lifting moving speed (controlled by a numerical control system); and 3, a main shaft (lower tip) rotary system drives the main shaft (lower tip) to rotate through a transmission shaft and a synchronous belt by a three-phase asynchronous motor, and stepless adjustment of the rotating speed can be realized by a variable-frequency regulating speed technology.
Description
Technical field
The utility model relates to a kind of quenching machine of axial workpiece.
Background technology
pass through multiple research and experimental results show that, induction heat treatment is the most energy-conservation most economical heat treating method, and similar power source circuit defective has been avoided on the New IGBT full-solid induction heating power supply that my company researches and develops voluntarily the right, stability and the work-ing life of equipment have significantly been increased, our power supply is high with working reliability, pollution-free, high and the heating of the efficient easily advantage such as control is extensively praised, be applied to metal heat treatmet, quench, diathermanous, melting, welding, hot jacket, the electron tube heating of degassing, solar energy heat collection pipe is roasting to disappear, wire annealing, the semiconductor material refining, plastic heat sealing, the occasions such as baking and purification, become metallurgy, national defence, department and the castings such as mechanical workout, forge and boats and ships, aircraft, the indispensable technique means such as automobile industry.
And be badly in need of that at present the lathe that matches with our power supply is arranged, and realize automatization, to enhance productivity, present domestic quenching machine is very different, is not well suited for supporting lathe.
Summary of the invention
For making faster and better being applied to of modern induction heating equipment quench heating field, the utility model provides a cover heating efficiency high, and energy consumption is low, the quenching machine of reliable and stable axial workpiece.
For achieving the above object, the utility model is by the following technical solutions:
A kind of quenching machine, it comprises machine body and is arranged on slide unit lifting device and lower top swivel arrangement on machine body, and be provided with top running gear on described slide unit lifting device.
Described slide unit lifting device comprises the line slideway I that is arranged on machine tool main body, and line slideway auxiliary is stuck on line slideway I, and the slide unit supporting plate is fixed on line slideway auxiliary; And slide unit servomotor and ball-screw I are arranged on the machine tool main body top board, and ball screw I is enclosed within on ball-screw I, and is fixed on the slide unit supporting plate by the screw frame.
Described top running gear comprises the line slideway II that is arranged on the slide unit supporting plate, and line slideway II is provided with the upper centrre rest that moves up and down along it; And install top shift servo motor on the top board of slide unit supporting plate, upper top shift servo motor and the coaxial setting of ball-screw II, ball screw II is enclosed within on ball-screw II, is fixed with on centrre rest on ball screw II, and upper centrre rest is provided with top.
Described lower top swivel arrangement comprises the top shift servo motor that is arranged on machine tool main body, top shift servo motor and the coaxial setting of feed rod; Feed rod lower end and motion-work wheel link together, and motion-work wheel and follow-up pulley are in transmission connection, described follow-up pulley and lower top coaxial setting.
Be provided with water tank on described support.
Adopt the utility model of technique scheme, have the following advantages:
1, this lathe different from conventional mechanical transmission or hydrostatic transmission, mainly be high frequency, double frequency, ultrasonic frequency, the supporting design of medium frequency quenching, its bearing accuracy is high, adopts numerical control programming to make workpiece can regulate depth of hardening according to speed of rotation and the translational speed of various outer diameter change work when quenching.
2, transmission adopted driven by servomotor, the ball screw auxiliary driving, transmission is brisk, precision is high, accurate positioning, lifting moving speed is adjustable (by the digital control system setting).
3, main shaft (lower top) rotational system by transmission shaft and Timing Belt drive shaft (lower top) rotation, adopts variable-frequency control technique to realize the stepless adjustable of rotating speed by threephase asynchronous machine.
4, electrical control part: electrical control part and lathe bed are integrated.Mainly formed by isolating transformer, the aobvious digital control system of liquid, intermediate relay, switch power supply and button etc.Power acquisition three-phase 380V system.Digital control system can store tens of kinds of above quenching technology programs, can store various programs by keyboard input.
5, lathe has the functions such as (scanning) continuously quenches, quench in the location, segmentation (scanning) quenching continuously, split fix quenching, be applicable to the hard surfacing of the axial workpieces such as optical axis, semiaxis, Step Shaft, camshaft, also be applicable to the induction quenching of tooth axle class, lopps and plane class part and gear, gear ring induction quenching (this lathe has gear to soak the function of quenching).The induction heat treatment field that is widely used in the industries such as automobile, tractor, weaving, military project engineering machinery.
Description of drawings
Fig. 1 is one-piece construction schematic diagram of the present utility model.
Embodiment
As shown in Figure 1, a kind of quenching machine, it comprises machine body 1 and is arranged on slide unit lifting device and lower top swivel arrangement on machine body 1, and be provided with top running gear on above-mentioned slide unit lifting device.
Above-mentioned slide unit lifting device refers to: line slideway I13 is installed on machine tool main body 1, and line slideway auxiliary 15 is stuck on line slideway I13, and slide unit supporting plate 9 is fixed on line slideway auxiliary 15, can move on line slideway I13.Slide unit servomotor 3 and ball-screw I14 are arranged on machine tool main body 1 top board.Shaft coupling is used for servomotor 3 and ball-screw I14 are linked together, and after servomotor 3 rotates, drives shaft coupling and rotate, and then drives ball-screw I14 rotation.Ball screw I10 is enclosed within on ball-screw I14, and is fixed on slide unit supporting plate 9 by the screw frame.
Above-mentioned upper top running gear refers to: line slideway II8 is installed on slide unit supporting plate 9, and line slideway auxiliary is stuck on line slideway II8, and upper centrre rest 11 is fixed on line slideway auxiliary, can move on line slideway II8.Top shift servo motor 6 is arranged on the slide unit top board.Link together by shaft coupling and ball-screw II7, the ball-screw nut sleeve is on ball-screw II7, screw is fixed on upper centrre rest 11 by the screw frame, and after top shift servo motor 6 rotates, the drive shaft coupling rotates, and then driving ball-screw II7 rotation, leading screw drives top moving up and down by screw.
Lower top swivel arrangement refers to: lower top 17 are contained on the top retaining plate of slide unit lower end, tail end is connected with follow-up pulley 18, top shift servo motor 4 is arranged on the lathe top board, are connected connection with feed rod by shaft coupling, feed rod 5 lower ends and motion-work wheel 16 link together, and after top shift servo motor 4 rotates, drive shaft coupling and rotate, and then drive feed rod 5 rotations, then drive lower top 17 rotations by motion-work wheel 16 and follow-up pulley 18.
Principle of work of the present utility model is: during lathe work, digital control system is controlled slide unit servomotor 3 and according to practical situation, slide unit is raised to correct position by ball-screw I14.Top shift servo motor 6 is by top decline fixation workpiece in ball-screw II7 drive; Then lower top rotating machine 4 by feed rod 5 and motion-work wheel 16 and follow-up pulley 18 transmissions, drives lower top rotation, and workpiece begins heating.After heating finished, lower top stopping the rotation upward moved on top, unloads workpiece.
Claims (5)
1. quenching machine is characterized in that: it comprises machine body (1) and is arranged on slide unit lifting device and lower top swivel arrangement on machine body (1), and be provided with top running gear on described slide unit lifting device.
2. quenching machine according to claim 1, it is characterized in that: described slide unit lifting device comprises the line slideway I(13 that is arranged on machine tool main body (1)), line slideway auxiliary (15) is stuck in line slideway I(13) on, slide unit supporting plate (9) is fixed on line slideway auxiliary (15); And slide unit servomotor (3) and ball-screw I(14) be arranged on machine tool main body (1) top board ball screw I(10) be enclosed within ball-screw I(14) on, and be fixed on slide unit supporting plate (9) by the screw frame.
3. quenching machine according to claim 2, it is characterized in that: described top running gear comprises the line slideway II(8 that is arranged on slide unit supporting plate (9)), line slideway II(8) be provided with the upper centrre rest (11) that moves up and down along it; And install top shift servo motor (6) on the top board of slide unit supporting plate, upper top shift servo motor (6) and ball-screw II(7) coaxial setting, ball screw II is enclosed within ball-screw II(7) on, be fixed with on ball screw II on centrre rest (11), upper centrre rest (11) is provided with top (12).
4. quenching machine according to claim 2, it is characterized in that: described lower top swivel arrangement comprises the top shift servo motor (4) that is arranged on machine tool main body (1), top shift servo motor (4) and the coaxial setting of feed rod (5); Feed rod (5) lower end and motion-work wheel (16) link together, and motion-work wheel (16) is in transmission connection with follow-up pulley (18), described follow-up pulley (18) and lower top (17) coaxial setting.
5. quenching machine according to claim 1, is characterized in that: be provided with water tank (19) on described support (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207413622U CN203021613U (en) | 2012-12-31 | 2012-12-31 | Quench machining tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012207413622U CN203021613U (en) | 2012-12-31 | 2012-12-31 | Quench machining tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203021613U true CN203021613U (en) | 2013-06-26 |
Family
ID=48645608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012207413622U Expired - Fee Related CN203021613U (en) | 2012-12-31 | 2012-12-31 | Quench machining tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203021613U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104894346A (en) * | 2015-07-01 | 2015-09-09 | 吉林圆方机械集团有限公司 | Quenching machine tool |
| CN105506240A (en) * | 2014-09-22 | 2016-04-20 | 聊城鑫泰机床有限公司 | Self-propelled bed body quenching equipment |
| CN107161598A (en) * | 2017-05-17 | 2017-09-15 | 东风设备制造有限公司 | A kind of servo lifts rolling bed |
| CN110241300A (en) * | 2019-07-24 | 2019-09-17 | 常熟理工学院 | A kind of bearing ring heat treatment auxiliary body |
-
2012
- 2012-12-31 CN CN2012207413622U patent/CN203021613U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105506240A (en) * | 2014-09-22 | 2016-04-20 | 聊城鑫泰机床有限公司 | Self-propelled bed body quenching equipment |
| CN104894346A (en) * | 2015-07-01 | 2015-09-09 | 吉林圆方机械集团有限公司 | Quenching machine tool |
| CN107161598A (en) * | 2017-05-17 | 2017-09-15 | 东风设备制造有限公司 | A kind of servo lifts rolling bed |
| CN110241300A (en) * | 2019-07-24 | 2019-09-17 | 常熟理工学院 | A kind of bearing ring heat treatment auxiliary body |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130626 Termination date: 20151231 |
|
| EXPY | Termination of patent right or utility model |