CN204247888U - A kind of gear rolling machine - Google Patents
A kind of gear rolling machine Download PDFInfo
- Publication number
- CN204247888U CN204247888U CN201420707079.7U CN201420707079U CN204247888U CN 204247888 U CN204247888 U CN 204247888U CN 201420707079 U CN201420707079 U CN 201420707079U CN 204247888 U CN204247888 U CN 204247888U
- Authority
- CN
- China
- Prior art keywords
- tooth
- flank
- spline
- gear
- broaching board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005096 rolling process Methods 0.000 claims description 33
- 238000000465 moulding Methods 0.000 claims description 16
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000002360 preparation method Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 description 13
- 238000003754 machining Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000006378 damage Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Landscapes
- Gear Processing (AREA)
Abstract
The utility model provides a kind of gear rolling machine, relates to machining equipment field.Comprise fuselage, servomotor, gear rolling mechanism, gear rolling mechanism comprises slide unit and lower slide unit, and the two is connected to spline tooth broaching board and lower spline tooth broaching board respectively, wherein, upper spline tooth broaching board is the spline tooth broaching board that the flank of tooth is identical with lower spline tooth broaching board, the flank of tooth of upper spline tooth broaching board from bottom to up and the flank of tooth of lower spline tooth broaching board from top to bottom by preparation tooth, molding gear and exit tooth composition, the profile of tooth of the flank of tooth in these three sections of regions is all identical with the size of tooth; Meanwhile, the flank of tooth in molding gear region is the flat flank of tooth, and preparation tooth region and the flank of tooth exiting tooth region are bending inside differential of the arc face backward.Compare the flank of tooth of traditional spline tooth broaching board, the preparation tooth that the spline tooth broaching board two ends of the utility model gear rolling machine increase and exit tooth region, machining accuracy and working (machining) efficiency can be improved, also can reduce after machining and again reconditioning process is carried out to the gear processed or spline.
Description
Technical field
The utility model relates to machining equipment field, is specifically related to a kind of gear rolling machine.
Background technology
Along with the develop rapidly of industry, all trades and professions all achieve semi-mechanization or even full mechanical automation, and spline uses widely in plant equipment, nearly all machinery, mechanism all will use, it is all to be distributed processing by some simple lathes that traditional spline is produced, processed complex, labor strength is large, and efficiency is very low.
Gear rolling machine is the special purpose machine tool of the various gear of processing, spline, and its application changes the complexity of conventional method machine tool processing.The spline tooth broaching board that tradition gear rolling machine is arranged, its flank of tooth is type of facing directly the flank of tooth that each teeth portion is identical, but along with the develop rapidly of industry, constantly requiring the operating efficiency improving the machining equipments such as gear rolling machine while, more and more higher to the machining accuracy of product, existing gear rolling machine is difficult to be issued to required precision in the condition of high speed.
Utility model content
The purpose of this utility model be for solve above-mentioned in technical problem, provide a kind of while guarantee process velocity, the gear rolling machine of machining accuracy when can also improve gear rolling machine machining gears, spline greatly
For achieving the above object, the technical solution adopted in the utility model is:
A kind of gear rolling machine, comprise fuselage, servomotor, gear rolling mechanism, described driven by servomotor gear rolling mechanism action, described gear rolling mechanism is fixedly installed on fuselage, described gear rolling mechanism comprises slide unit and lower slide unit, and the two is connected to spline tooth broaching board and lower spline tooth broaching board respectively, it is characterized in that: described upper spline tooth broaching board is the spline tooth broaching board that the flank of tooth is identical with lower spline tooth broaching board, the flank of tooth of upper spline tooth broaching board from bottom to up and the flank of tooth of lower spline tooth broaching board from top to bottom by preparation tooth, molding gear and exit tooth composition, the profile of tooth of the flank of tooth in these three sections of regions is all identical with the size of tooth; Meanwhile, the flank of tooth in described molding gear region is the flat flank of tooth, and described preparation tooth region is recurvate cambered surface with the flank of tooth exiting tooth region, and namely the equal stage casing of the flank of tooth of upper and lower spline tooth broaching board (4) is smooth, and upper/lower terminal is recurvate cambered surface.
Described preparation tooth, molding gear and exit tooth respectively residing for the length in three sections of regions than being 1:3:1.
The precision of the teeth portion in described molding gear region, higher than the teeth portion precision in preparation tooth region, makes gear rolling machine add the effect reaching " roughing-fine finishining " man-hour to light material.
The technique effect of the utility model gear rolling machine is:
1, compare the flank of tooth of traditional spline tooth broaching board, the preparation tooth that the spline tooth broaching board two ends of the utility model gear rolling machine increase and exit tooth region, machining accuracy and working (machining) efficiency can be improved, also can reduce after machining and again reconditioning process is carried out to the gear processed or spline;
2, spline tooth broaching board preparing the setting of tooth, first can carry out roughing to light material, avoiding light material because being damaged the interior tissue of light material by directly carrying out the higher fine finishining of intensity, increase shaping after gear or service life of spline.
Accompanying drawing explanation
Fig. 1 is the structural representation of the gear rolling mechanism of the utility model gear rolling machine.
Illustrate: 1, upper slide unit 2, lower slide unit 3, upper spline tooth broaching board 4, lower spline tooth broaching board 5, preparation tooth 6, molding gear 7, exit tooth 8, light material.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
Gear rolling machine comprises fuselage, servomotor, gear rolling mechanism, and wherein, described driven by servomotor gear rolling mechanism action, gear rolling mechanism is fixedly installed on fuselage.
As shown in Figure 1, gear rolling mechanism comprises slide unit (1) and lower slide unit (2), and upper slide unit (1) and lower slide unit (2) surface are connected to spline tooth broaching board (3) and lower spline tooth broaching board (4) respectively, on this, spline tooth broaching board (3) is identical with the flank of tooth of lower spline tooth broaching board (4), the flank of tooth is relative, operationally do the middle part line position between tooth plate face that light material (8) that move toward one another need process then needs to deliver to upper spline tooth broaching board (3) and lower spline tooth broaching board (4) by feed mechanism, namely the distance of light material (8) the distance two ends flank of tooth is all identical.
In gear rolling machine of the present utility model, upper spline tooth broaching board (3) is identical with the flank of tooth of lower spline tooth broaching board (4), the flank of tooth of upper spline tooth broaching board (3) from the bottom to top and the flank of tooth of lower spline tooth broaching board (4) be divided into three sections of regions from top to bottom, namely tooth (5) is prepared, molding gear (6) and exit tooth (7), wherein prepare tooth (5) region and be trickle bending cambered surface backward with the flank of tooth exiting tooth (7) region, make, the flank of tooth of lower spline tooth broaching board (4) is all smooth in stage casing as shown in Figure 1, on, lower two ends are recurvate cambered surface, and preparation tooth (5), molding gear (6) and exit the spline tooth broaching board flank region shared by tooth (7) three length than being 1:3:1, the precision of the teeth portion in molding gear (6) region is higher than the teeth portion precision of preparing tooth (5) region, .
When gear rolling machine carries out processing work, light material (8) uniform rotation, open servomotor, spline tooth broaching board (3) and lower spline tooth broaching board (4) is made to do direction at the uniform velocity moving in opposite directions, the preparation tooth (5) of the two flank of tooth touches the left and right sides of light material (8) all simultaneously and carries out roughing to light material (8), due to prepare the flank of tooth in tooth (5) region be interior curved differential of the arc face and machining accuracy lower than the machining accuracy of molding gear (6), the processing intensity of preparation tooth (5) is made to be less than the processing intensity of molding gear (6), make the internal organizational structure of light material (8) can adapt to gradually in advance process intensity, namely avoid direct high-strength fine and process the destruction may caused light material (8) internal organization, also owing to carrying out roughing in preparation tooth (5) region, light material (8) is made to accelerate speed when fine finishining is carried out in molding gear (6) region, after molding gear (6) region completes fine finishining, upper spline tooth broaching board (3) and lower gear rolling exit, now owing to exiting the design of tooth (7), can avoid occurring, the afterbody accident collision of lower spline tooth broaching board (4) is in type gear or spline, unnecessary damage is brought to gear or spline.
The above only have expressed preferred embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion, improvement and substitute, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (3)
1. a gear rolling machine, comprise fuselage, servomotor, gear rolling mechanism, described driven by servomotor gear rolling mechanism action, described gear rolling mechanism is fixedly installed on fuselage, described gear rolling mechanism comprises slide unit (1) and lower slide unit (2), and the two is connected to spline tooth broaching board (3) and lower spline tooth broaching board (4) respectively, it is characterized in that: described upper spline tooth broaching board (3) and lower spline tooth broaching board (4) are the identical spline tooth broaching board of the flank of tooth, the flank of tooth of upper spline tooth broaching board (3) from bottom to up and the flank of tooth of lower spline tooth broaching board (4) from top to bottom by preparation tooth (5), molding gear (6) and exit tooth (7) composition, the profile of tooth of the flank of tooth in these three sections of regions is all identical with the size of tooth, simultaneously, the flank of tooth in described molding gear (6) region is the flat flank of tooth, described preparation tooth (5) region is recurvate cambered surface with the flank of tooth exiting tooth (7) region, and namely the equal stage casing of the flank of tooth of upper and lower spline tooth broaching board (4) is smooth, and upper/lower terminal is recurvate cambered surface.
2. a kind of gear rolling machine according to claim 1, is characterized in that: described preparation tooth, molding gear and exit tooth respectively residing for the length in three sections of regions than being 1:3:1.
3. a kind of gear rolling machine according to claim 1, is characterized in that: the precision of the teeth portion in described molding gear (6) region is higher than the teeth portion precision of preparing tooth (5) region.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420707079.7U CN204247888U (en) | 2014-11-24 | 2014-11-24 | A kind of gear rolling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420707079.7U CN204247888U (en) | 2014-11-24 | 2014-11-24 | A kind of gear rolling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204247888U true CN204247888U (en) | 2015-04-08 |
Family
ID=52952243
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420707079.7U Expired - Fee Related CN204247888U (en) | 2014-11-24 | 2014-11-24 | A kind of gear rolling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204247888U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520383A (en) * | 2017-09-19 | 2017-12-29 | 宁波万盛智能科技股份有限公司 | A kind of processing unit (plant) of straight burr axle |
| CN109967669A (en) * | 2019-01-28 | 2019-07-05 | 恒锋工具股份有限公司 | A spline rubbing cutter with guided machining |
| CN111804857A (en) * | 2020-08-10 | 2020-10-23 | 海盐鼎丰紧固件股份有限公司 | Large-scale bolt thread rolling machine |
| CN115090802A (en) * | 2022-08-25 | 2022-09-23 | 江苏海宇机械有限公司 | Gear rolling machine for processing tooth profile of spline shaft |
| CN116124346A (en) * | 2023-02-22 | 2023-05-16 | 陕西法士特齿轮有限责任公司 | Method for judging cutter capability based on phase current of feed shaft motor |
| CN116984532A (en) * | 2023-07-07 | 2023-11-03 | 徐州途远精密设备有限公司 | Gear rubbing machine for speed reducer |
-
2014
- 2014-11-24 CN CN201420707079.7U patent/CN204247888U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107520383A (en) * | 2017-09-19 | 2017-12-29 | 宁波万盛智能科技股份有限公司 | A kind of processing unit (plant) of straight burr axle |
| CN107520383B (en) * | 2017-09-19 | 2024-04-16 | 宁波万盛智能科技股份有限公司 | Processing device for straight line shaft |
| CN109967669A (en) * | 2019-01-28 | 2019-07-05 | 恒锋工具股份有限公司 | A spline rubbing cutter with guided machining |
| CN111804857A (en) * | 2020-08-10 | 2020-10-23 | 海盐鼎丰紧固件股份有限公司 | Large-scale bolt thread rolling machine |
| CN115090802A (en) * | 2022-08-25 | 2022-09-23 | 江苏海宇机械有限公司 | Gear rolling machine for processing tooth profile of spline shaft |
| CN115090802B (en) * | 2022-08-25 | 2022-11-25 | 江苏海宇机械有限公司 | Gear rolling machine for processing tooth shapes of spline shafts |
| CN116124346A (en) * | 2023-02-22 | 2023-05-16 | 陕西法士特齿轮有限责任公司 | Method for judging cutter capability based on phase current of feed shaft motor |
| CN116984532A (en) * | 2023-07-07 | 2023-11-03 | 徐州途远精密设备有限公司 | Gear rubbing machine for speed reducer |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204247888U (en) | A kind of gear rolling machine | |
| CN107414150A (en) | A kind of finishing impression bloom all-in-one and its application method | |
| CN102303223A (en) | Process flow for machining lower punching die | |
| CN103921064A (en) | Technology for machining cold upset nuts | |
| CN204235122U (en) | A kind of DE Specular Lighting machine | |
| CN104384626A (en) | Bevel gear turning and clamping device | |
| CN104816088B (en) | A kind of plate with laser excision forming feeding device | |
| CN104209598A (en) | Double-station numerical control curved-tooth gear milling machine | |
| CN105458066B (en) | A kind of section bar shaping mould | |
| CN105344788B (en) | A kind of large-scale strength is without mould spinning machine | |
| CN105598635A (en) | Method for controlling residual stress and machining deformation of accurate structural component | |
| CN103551592B (en) | A kind of diamond roller cavity surface processing method | |
| CN104044003A (en) | Technological spindle and technique used for processing symmetric double bonds in hub of plate part | |
| CN202622023U (en) | Disc-type combined milling cutter | |
| CN204471090U (en) | A kind of iron powder chip treating apparatus | |
| CN204159948U (en) | Novel carving milling machine | |
| CN203109180U (en) | Large digitalized mold-free casting forming machine | |
| CN102554678B (en) | Movable double-table synchronous feeding mechanism | |
| CN204381495U (en) | A kind of many main shafts double-workbench is carving milling machine at a high speed | |
| CN203062472U (en) | Novel machining grinding machine | |
| CN103272951B (en) | Tangent plane model staggered form mould tire manufacture method | |
| CN201404989Y (en) | Channel steel die capable of simultaneous blanking and punching | |
| CN203973259U (en) | A kind of technique mandrel | |
| CN204248125U (en) | A kind of tooth milling machine | |
| CN205289871U (en) | Carving of multistation mills lathe |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150408 Termination date: 20171124 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |