CN103317174A - Full-automatic pipe fitting beveling machine - Google Patents

Full-automatic pipe fitting beveling machine Download PDF

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Publication number
CN103317174A
CN103317174A CN2013102345134A CN201310234513A CN103317174A CN 103317174 A CN103317174 A CN 103317174A CN 2013102345134 A CN2013102345134 A CN 2013102345134A CN 201310234513 A CN201310234513 A CN 201310234513A CN 103317174 A CN103317174 A CN 103317174A
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CN
China
Prior art keywords
pipe fitting
platform
links
mobile
full
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013102345134A
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Chinese (zh)
Inventor
李皖生
程小龙
蒋小华
朱庆春
任军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI XINYUAN PETROCHEMICAL TEC DEV Co Ltd
Original Assignee
ANHUI XINYUAN PETROCHEMICAL TEC DEV Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ANHUI XINYUAN PETROCHEMICAL TEC DEV Co Ltd filed Critical ANHUI XINYUAN PETROCHEMICAL TEC DEV Co Ltd
Priority to CN2013102345134A priority Critical patent/CN103317174A/en
Publication of CN103317174A publication Critical patent/CN103317174A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a full-automatic pipe fitting beveling machine. The full-automatic pipe fitting beveling machine comprises a supporting platform, and a pipe fitting clamp, a movable device and a cutting device which are placed on the supporting platform, wherein the movable device moves transversely in an axial direction of a pipe fitting on the supporting platform to drive the cutting device to carry out beveling treatment on the pipe fitting; the pipe fitting clamp is fixed on a tool platform; the pipe fitting clamp is connected with a clamping oil cylinder; a rotary device and a positioning device are further arranged between the tool platform and the supporting platform; the movable device, the cutting device, the rotary device, the positioning device and the clamping oil cylinder are respectively connected with a controller. With the adoption of the technical scheme, the pipe fitting clamp disclosed by the invention is used for clamping the pipe fitting and the movable device drives the cutting deice to carry out beveling machining on the pipe fitting; the rotary device drives the tool platform to rotate and the positioning device positions the tool platform; all parts are fully-automatically controlled through the controller; compared with the traditional manual operation, for the full-automatic pipe fitting beveling machine, the machining precision is greatly improved and the working efficiency is further improved.

Description

Full-automatic pipe fitting bevelling machine
Technical field
The present invention relates to an a kind of full-automatic pipe fitting bevelling machine.
Background technology
The pipe fitting (as elbow, threeway etc.) that is used for industries such as shipbuilding, power engineering installation, oil, chemical industry, boiler, metallurgy, iron and steel needs to carry out the groove processing before welding, groove processing general employing turning processing of the prior art and hand operated grinding wheel grinding.The volume ratio of this process equipment is huger, and the scope of application is narrower, once can only process an end, and processing needs again during the other end by manually handling, and during hand control, the uniformity coefficient of the depth of cut can not guarantee, wastes time and energy inefficiency.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic pipe fitting bevelling machine, can realize automation control to the processing of pipe fitting groove, thereby finish the accurate processing to different model pipe fitting groove.
For achieving the above object, the present invention has adopted following technical scheme: comprise support platform and place pipe fitting anchor clamps on the support platform, mobile device and topping machanism, described topping machanism is fixed on the mobile device, described mobile device is in the axial translation of support platform upper edge pipe fitting and drive topping machanism and pipe fitting is carried out groove handle, described pipe fitting anchor clamps carry out clamping to pipe fitting, and described pipe fitting anchor clamps are fixed on the frock platform, the pipe fitting anchor clamps link to each other with clamping cylinder, also be provided with the whirligig that the frock platform is rotated with respect to support platform between described frock platform and the support platform, also be provided with the positioner of fixing both between described frock platform and the support platform, described mobile device, topping machanism, whirligig, positioner and clamping cylinder all link to each other with controller.
Described mobile device comprises the feeding guide rail that is fixed on the support platform, and constitute the mobile platform be slidingly matched with feeding guide rail, described topping machanism is arranged on the mobile platform, and described mobile platform slides in the direction that the driving lower edge of drive motors feeding guide rail limits, and described drive motors links to each other with controller.
The output shaft of described drive motors links to each other with shaft coupling, and described shaft coupling links to each other with mobile platform by leading screw.
Described topping machanism comprises milling head and cutterhead, and described milling head and cutterhead all are fixed on the mobile platform, and described cutterhead links to each other with threephase asynchronous machine, and described threephase asynchronous machine and milling head all link to each other with controller.
Described cutterhead is provided with flat pointed tool, internal groove cutter and outer groove cutter.
Described whirligig comprises decelerator and the turning motor that is fixed on the support platform, described whirligig also comprises the revolution support that links to each other with the frock platform, described revolution is supported and is provided with central rotating shaft, described turning motor links to each other with central rotating shaft by decelerator, described central rotating shaft is provided with gear, described gear is meshed with the external tooth that turns round on supporting, and described turning motor links to each other with controller.
Described pipe fitting anchor clamps comprise and are upper and lower to first, second clamp head that arranges, described second clamp head is fixed on the frock platform, described first clamp head links to each other with clamping cylinder by the anchor clamps contiguous block, and described clamping cylinder is installed on the support platform by column.
Described positioner comprises and is arranged on the alignment pin on the support platform and is arranged on the locating hole that matches with alignment pin on the frock platform, described alignment pin links to each other with support platform by line slideway, described line slideway is vertical and arranges, and alignment pin moves up and down in the direction that the driving lower edge of positional cylinder line slideway limits, and described positional cylinder links to each other with controller.
As shown from the above technical solution, pipe fitting anchor clamps of the present invention carry out clamping to pipe fitting under the effect of clamping cylinder, drive topping machanism by mobile device pipe fitting is carried out groove processing, driving the frock platform by whirligig rotates, realize the pipe fitting processing of different model, make frock platform location by positioner, and above-mentioned each parts are all realized Automatic Control by controller, its machining accuracy is increased dramatically with respect to traditional manually-operated, and operating efficiency also is improved.
Description of drawings
Fig. 1 is front view of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is the structural representation of mobile device of the present invention.
The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing:
As Fig. 1-a kind of full-automatic pipe fitting bevelling machine shown in Figure 4, comprise support platform 1 and place pipe fitting anchor clamps 2 on the support platform 1, mobile device and topping machanism, topping machanism is fixed on the mobile device, mobile device is in the axial translation of support platform 1 upper edge pipe fitting and drive topping machanism and pipe fitting is carried out groove handle, the pipe fitting anchor clamps carry out clamping to pipe fitting, and the pipe fitting anchor clamps are fixed on the frock platform 3, pipe fitting anchor clamps 2 link to each other with clamping cylinder 4, also be provided with the whirligig that frock platform 3 is rotated with respect to support platform 1 between frock platform 3 and the support platform 1, also be provided with the positioner of fixing both, mobile device between frock platform 3 and the support platform 1, topping machanism, whirligig, positioner and clamping cylinder 4 all link to each other with controller 5.
Further, mobile device comprises the feeding guide rail 6 that is fixed on the support platform 1, and constitute the mobile platform 7 that is slidingly matched with feeding guide rail 6, topping machanism is arranged on the mobile platform 7, and mobile platform 7 slides in the direction that the driving lower edge of drive motors 8 feeding guide rail 6 limits, and drive motors 8 links to each other with controller 5.
Further, the output shaft of drive motors 8 links to each other with shaft coupling 9, and shaft coupling 9 links to each other with mobile platform 7 by leading screw 10.Just drive motors 8 is given mobile platform 7 by leading screw 10 with transmission of power, making mobile platform 7 is to move along the direction that feeding guide rail 6 limits in support platform 1, make the topping machanism on the mobile platform 7 move to needed position by controller control drive motors 8 like this, thereby satisfy the requirement of topping machanism feeding, and can carry out groove processing to the pipe fitting of different model.
Further, topping machanism comprises milling head 11 and cutterhead 12, and milling head 11 and cutterhead 12 all are fixed on the mobile platform 7, and cutterhead 12 links to each other with threephase asynchronous machine, and threephase asynchronous machine and milling head 11 all link to each other with controller 5.Threephase asynchronous machine can drive cutterhead 12 and be rotated, and then the processing tee pipe fitting.
Further, cutterhead 12 is provided with flat pointed tool, internal groove cutter and outer groove cutter.
Further, whirligig comprises the decelerator 13 and turning motor 14 that is fixed on the support platform 1, whirligig also comprises the revolution support 15 that links to each other with frock platform 3, revolution is supported 15 and is provided with central rotating shaft 16, turning motor 14 links to each other with central rotating shaft 16 by decelerator 17, central rotating shaft 16 is provided with gear 18, and gear 18 is meshed with the external tooth that revolution is supported on 15, and turning motor 14 links to each other with controller 5.Just turning motor 14 is given gear 18 by decelerator 13 and central rotating shaft 16 with transmission of power, gear 18 and the external tooth engagement of turning round in the support 15, and drive revolution support 15 rotations, thus frock platform 3 is rotated.Can make frock platform 3 rotate different angles, to finish the processing to the different model pipe fitting by 14 work of controller 5 control turning motors like this.
Further, pipe fitting anchor clamps 2 comprise and are upper and lower to first, second clamp head 21,22 that arranges, second clamp head 22 is fixed on the frock platform 3, and first clamp head 21 links to each other with clamping cylinder 4 by anchor clamps contiguous block 19, and clamping cylinder 4 is installed on the support platform 1 by column.The folding of clamping cylinder 4 control pipe fitting anchor clamps 2.
Further, positioner comprises the alignment pin 20 that is arranged on the support platform 1 and is arranged on the locating hole 23 that matches with alignment pin 20 on the frock platform 3, alignment pin 20 links to each other with support platform 1 by line slideway 24, line slideway 24 is vertical and arranges, and alignment pin 20 moves up and down in the direction that the driving lower edge of positional cylinder 25 line slideway 24 limits, and positional cylinder 25 links to each other with controller 5.Just pass through the control of 5 pairs of positional cylinders 25 of controller, make positional cylinder 25 flexible, thereby driving alignment pin 20 moves up and down along the direction that line slideway 24 limits, when alignment pin 20 inserts locating hole 23, frock platform 3 is located mutually with support platform 1, when alignment pin 20 and locating hole 23 were separated, frock platform 3 was rotatable with respect to support platform 1.
Further, controller mainly is the PLC device, is used for controlling the flexible and rotating speed of motor of above-mentioned each oil cylinder.Specific as follows: during the clamping cylinder elongation, the anchor clamps closure, thus fixed pipe fitting, eliminate the relative motion of workpiece, processing for the groove of pipe fitting provides stabilised platform; Threephase asynchronous machine drives the cutterhead rotation, and then the processing three-way pipe; The rotation of drive motors makes mobile platform move horizontally in feeding guide rail by shaft coupling through leading screw, thereby satisfies the feeding requirement of cutter; The rotation of turning motor makes the frock platform rotate by decelerator; Positional cylinder drives alignment pin and moves up and down, and their common effects are the positioning requirements that satisfies pipe fitting processing end face, when pipe fitting fix and frock platform location after, milling head gets final product horizontal feed, finishes groove processing.
Beneficial effect of the present invention is: 1) can be effectively, fixation workpiece reliably; 2) there is not relative motion between pipe fitting anchor clamps and mobile device and the topping machanism; 3) simple in structure, low cost of manufacture, long service life; 4) clamping facility can effectively be eliminated the hidden danger of artificial clamping; 5) groove that can finish various model pipe fittings is processed, and realizes Automatic Control, has improved machining accuracy and operating efficiency.
Above-described embodiment is described preferred embodiment of the present invention; be not that scope of the present invention is limited; design under the prerequisite of spirit not breaking away from the present invention; various distortion and improvement that those of ordinary skills make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.

Claims (8)

1. full-automatic pipe fitting bevelling machine, it is characterized in that: comprise support platform (1) and place pipe fitting anchor clamps (2) on the support platform (1), mobile device and topping machanism, described topping machanism is fixed on the mobile device, described mobile device is in the axial translation of support platform (1) upper edge pipe fitting and drive topping machanism and pipe fitting is carried out groove handle, described pipe fitting anchor clamps carry out clamping to pipe fitting, and described pipe fitting anchor clamps are fixed on the frock platform (3), pipe fitting anchor clamps (2) link to each other with clamping cylinder (4), also be provided with the whirligig that frock platform (3) is rotated with respect to support platform (1) between described frock platform (3) and the support platform (1), also be provided with the positioner of fixing both, described mobile device between described frock platform (3) and the support platform (1), topping machanism, whirligig, positioner and clamping cylinder (4) all link to each other with controller (5).
2. full-automatic pipe fitting bevelling machine according to claim 1, it is characterized in that: described mobile device comprises the feeding guide rail (6) that is fixed on the support platform (1), and constitute the mobile platform (7) be slidingly matched with feeding guide rail (6), described topping machanism is arranged on the mobile platform (7), and described mobile platform (7) slides in the direction that the driving lower edge of drive motors (8) feeding guide rail (6) limits, and described drive motors (8) links to each other with controller (5).
3. full-automatic pipe fitting bevelling machine according to claim 2, it is characterized in that: the output shaft of described drive motors (8) links to each other with shaft coupling (9), and described shaft coupling (9) links to each other with mobile platform (7) by leading screw (10).
4. full-automatic pipe fitting bevelling machine according to claim 2, it is characterized in that: described topping machanism comprises milling head (11) and cutterhead (12), described milling head (11) and cutterhead (12) all are fixed on the mobile platform (7), described cutterhead (12) links to each other with threephase asynchronous machine, and described threephase asynchronous machine and milling head (11) all link to each other with controller (5).
5. full-automatic pipe fitting bevelling machine according to claim 4 is characterized in that: described cutterhead (12) is provided with flat pointed tool, internal groove cutter and outer groove cutter.
6. full-automatic pipe fitting bevelling machine according to claim 1, it is characterized in that: described whirligig comprises the decelerator (13) and turning motor (14) that is fixed on the support platform (1), described whirligig also comprises the revolution support (15) that links to each other with frock platform (3), described revolution is supported (15) and is provided with central rotating shaft (16), described turning motor (14) links to each other with central rotating shaft (16) by decelerator (13), described central rotating shaft (16) is provided with gear (18), described gear (18) is meshed with the external tooth that revolution is supported on (15), and described turning motor (14) links to each other with controller (5).
7. full-automatic pipe fitting bevelling machine according to claim 1, it is characterized in that: described pipe fitting anchor clamps (2) comprise and are upper and lower to first, second clamp head (21,22) that arranges, described second clamp head (22) is fixed on the frock platform (3), described first clamp head (21) links to each other with clamping cylinder (4) by anchor clamps contiguous block (19), and described clamping cylinder (4) is installed on the support platform (1) by column.
8. full-automatic pipe fitting bevelling machine according to claim 1, it is characterized in that: described positioner comprises the alignment pin (20) that is arranged on the support platform (1) and is arranged on frock platform (3) goes up the locating hole (23) that matches with alignment pin (20), described alignment pin (20) links to each other with support platform (1) by line slideway (24), described line slideway (24) is vertical and arranges, and alignment pin (20) moves up and down in the direction that the driving lower edge of positional cylinder (25) line slideway (24) limits, and described positional cylinder (25) links to each other with controller (5).
CN2013102345134A 2013-06-14 2013-06-14 Full-automatic pipe fitting beveling machine Pending CN103317174A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551639A (en) * 2013-11-08 2014-02-05 株洲凯丰实业有限公司 Full automatic malleable cast iron pipe fitting flat head machine and processing method thereof
CN104801751A (en) * 2015-04-20 2015-07-29 骏马石油装备制造有限公司 Bevelling machine for pipe pretreatment
CN105081426A (en) * 2015-09-15 2015-11-25 浙江德威不锈钢管业制造有限公司 Facing machine for steel tube
CN105171448A (en) * 2015-07-28 2015-12-23 浙江福兰特有限公司 Three-way pipe opening flattening machine
CN106624809A (en) * 2017-02-14 2017-05-10 合肥实华管件有限责任公司 Pulling opening collecting tube support groove equipment
CN106735436A (en) * 2016-12-21 2017-05-31 奇瑞汽车股份有限公司 Divided edge molding device
CN110434378A (en) * 2019-09-09 2019-11-12 温州职业技术学院 Large scale channel bend intelligence beveler machine tool
CN111347236A (en) * 2020-03-09 2020-06-30 杨唯巍 Automobile rear axle disassembling device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4469310A (en) * 1983-09-22 1984-09-04 Jones Hurshel L Automatic centering pipe beveling machine
JP2003048111A (en) * 2001-08-07 2003-02-18 Osaka Gas Co Ltd Pipe end beveling machine and pipe end beveling method
CN101596616A (en) * 2009-04-03 2009-12-09 玉环广亚汽车零部件有限公司 A kind of rotary table transmission device of numerical control drilling machine
CN202087900U (en) * 2011-05-24 2011-12-28 安徽新源石油化工技术开发有限公司 Tee automatic beveling machine
CN203304656U (en) * 2013-06-14 2013-11-27 安徽新源石油化工技术开发有限公司 Full-automatic pipe fitting beveling machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4469310A (en) * 1983-09-22 1984-09-04 Jones Hurshel L Automatic centering pipe beveling machine
JP2003048111A (en) * 2001-08-07 2003-02-18 Osaka Gas Co Ltd Pipe end beveling machine and pipe end beveling method
CN101596616A (en) * 2009-04-03 2009-12-09 玉环广亚汽车零部件有限公司 A kind of rotary table transmission device of numerical control drilling machine
CN202087900U (en) * 2011-05-24 2011-12-28 安徽新源石油化工技术开发有限公司 Tee automatic beveling machine
CN203304656U (en) * 2013-06-14 2013-11-27 安徽新源石油化工技术开发有限公司 Full-automatic pipe fitting beveling machine

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103551639B (en) * 2013-11-08 2016-04-13 株洲凯丰实业有限公司 A kind of full-automatic malleable cast iron pipe fitting chamfering machine and processing method thereof
CN103551639A (en) * 2013-11-08 2014-02-05 株洲凯丰实业有限公司 Full automatic malleable cast iron pipe fitting flat head machine and processing method thereof
CN104801751A (en) * 2015-04-20 2015-07-29 骏马石油装备制造有限公司 Bevelling machine for pipe pretreatment
CN105171448A (en) * 2015-07-28 2015-12-23 浙江福兰特有限公司 Three-way pipe opening flattening machine
CN105171448B (en) * 2015-07-28 2017-11-21 浙江福兰特有限公司 Three-way pipe flat head machine
CN105081426A (en) * 2015-09-15 2015-11-25 浙江德威不锈钢管业制造有限公司 Facing machine for steel tube
CN105081426B (en) * 2015-09-15 2018-01-05 浙江德威不锈钢管业制造有限公司 A kind of steel tube beveling machine
CN106735436A (en) * 2016-12-21 2017-05-31 奇瑞汽车股份有限公司 Divided edge molding device
CN106735436B (en) * 2016-12-21 2018-10-26 奇瑞汽车股份有限公司 Divided edge molding device
CN106624809A (en) * 2017-02-14 2017-05-10 合肥实华管件有限责任公司 Pulling opening collecting tube support groove equipment
CN106624809B (en) * 2017-02-14 2019-06-04 合肥实华管件有限责任公司 One kind pulling out a mouthful branch opening of collecting pipe groove equipment
CN110434378A (en) * 2019-09-09 2019-11-12 温州职业技术学院 Large scale channel bend intelligence beveler machine tool
CN110434378B (en) * 2019-09-09 2020-11-24 温州职业技术学院 Intelligent chamfering machine tool for large-size pipeline elbow
CN111347236A (en) * 2020-03-09 2020-06-30 杨唯巍 Automobile rear axle disassembling device

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Application publication date: 20130925

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