CN104889120A - Steel pipe surface cleaning machine - Google Patents
Steel pipe surface cleaning machine Download PDFInfo
- Publication number
- CN104889120A CN104889120A CN201510368325.XA CN201510368325A CN104889120A CN 104889120 A CN104889120 A CN 104889120A CN 201510368325 A CN201510368325 A CN 201510368325A CN 104889120 A CN104889120 A CN 104889120A
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- Prior art keywords
- cleaning
- rack
- welded
- base plate
- steel pipe
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- 238000004140 cleaning Methods 0.000 title claims abstract description 161
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 108
- 239000010959 steel Substances 0.000 title claims abstract description 108
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 55
- 210000002683 foot Anatomy 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 abstract description 9
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000011086 high cleaning Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 22
- 239000012530 fluid Substances 0.000 description 18
- 239000002699 waste material Substances 0.000 description 16
- 239000007788 liquid Substances 0.000 description 15
- 239000010865 sewage Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 10
- 239000000284 extract Substances 0.000 description 6
- 230000026676 system process Effects 0.000 description 6
- 230000008602 contraction Effects 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000005554 pickling Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 210000003414 extremity Anatomy 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/021—Cleaning pipe ends or pipe fittings, e.g. before soldering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to a steel pipe surface cleaning machine. The steel pipe surface cleaning machine comprises a base plate; four supporting legs are symmetrically welded on the lower end faces of the base plate; the supporting legs are used for supporting the base plate; a mounting piece is welded on the lower end of each supporting leg; four mounting holes are symmetrically formed in each mounting piece, and the steel pipe surface cleaning machine is mounted on an operation area by use of the four through holes in each mounting piece; a conveying device is mounted on the left side of the upper end face of the base plate; a cleaning device is mounted on the right side of the upper end face of the base plate; three steel pipes penetrate through the conveying device and the cleaning device; the conveying device is capable of realizing the function of simultaneous conveying of the three steel pipes; no manual operation is needed; besides, the cleaning device is capable of realizing the simultaneous quick cleaning function of three steel pipes. The steel pipe surface cleaning machine is capable of realizing the functions of simultaneous conveying and quick cleaning of a plurality of steel pipes, free from manual operation, and low in labor intensity; the personnel safety of people is protected; the steel pipe surface cleaning machine has the advantages of high cleaning speed, low cost, good environmental protection property, high working efficiency and the like.
Description
Technical field
The present invention relates to metal cleaning equipment technical field of tools, specifically a kind of steel tube surface cleaning machine.
Background technology
In the process of pipe mill rolled steel tube, the wall body of steel pipe particularly outer wall is polluted by cold-rolled lubricating oil, but when steel pipe enters commercially available channel, must keep again clean, therefore steel pipe's production manufacturer carried out pickling to steel pipe usually before steel pipe dispatches from the factory, concrete cleaning process is: introduced by steel pipe in pickling tube, is about the nitric acid of 30-45%, hydrofluoric acid or other similar acid solution removes and attach the greasy dirt on steel pipe by concentration (mass percent concentration).Although this mode can remove the greasy dirt of steel tube surface, have the following disadvantages: one is steel pipe is introduced pickle in pickling tube cleaning process may undermine the limbs of operator, there is larger potential safety hazard; Two is adopt manual mode of operation's inefficiency and the labour intensity of workman is large; Three is be unfavorable for environmental protection, if because pickle liquor can not effectively be disposed, then can pollute water system, soil and air.
Although also have steel pipe cleaner in existing cleaning equipment, these steel pipe cleaners are all disposablely can only clean a steel pipe, and this mode not only wastes a large amount of cleaning fluids, and cost is higher, and cleaning speed is slow, and operating efficiency is low.
Summary of the invention
In order to solve the problem; the invention provides a kind of steel tube surface cleaning machine; difficult problems such as can solving existing washing steel pipes equipment and there is potential safety hazard, be unfavorable for environmental protection, labour intensity is large, inefficiency, cleaning speed are slow, cost is high and disposable cleaning quantity is few; conveying and Rapid Cleaning function while can realizing many steel pipes; without the need to manual operation; labour intensity is little; protect the personal safety of people, and have that cleaning speed is fast, cost is low, good environmental protection and operating efficiency advantages of higher.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of steel tube surface cleaning machine, comprises base plate, and the lower surface of described base plate is symmetrically welded with four feets, and feet plays the effect of support baseboard; Described every root feet lower end is all welded with installation sheet; Described installation sheet is symmetrically arranged with four installing holes, by the through hole of four on installation sheet, the present invention is arranged on operating surface; On the left of the upper surface of described base plate, conveying device is installed; On the right side of the upper surface of described base plate, cleaning device is installed; Described conveying device and cleaning device are equipped with three steel pipes, conveying device can realize three steel pipes conveying function simultaneously, without the need to manual operation, and cleaning device can realize three steel pipes while Rapid Cleaning function, save a large amount of cleaning fluids, reduced costs.
As a preferred technical solution of the present invention, described conveying device comprises the installing plate be arranged on base plate; The both sides, upper surface of a described installing plate are symmetrically installed with four pieces of gripper shoes by screw; By bearing, driving shaft is installed between two pieces of gripper shoes in described left side; The front end of described driving shaft is connected with drive motors by shaft coupling, and drive motors is the driving force of the present invention by conveying steel pipe; Described drive motors is arranged on motor rack; Described motor rack is arranged on an installing plate; By bearing, driven shaft is installed between two pieces of gripper shoes on described right side; Described driven shaft and driving shaft are provided with three pairs of V-type belt wheel by key correspondence; Described three pairs of V-type belt wheel are separately installed with three V bands; The outer surface that described every root V is with all evenly is provided with guide holder, and guide holder plays the effect of guiding conveying steel pipe; The each guide holder of institute is provided with a semi-circular recesses; Be welded with three leads on the left of the upper surface of a described installing plate, under the traction of drive motors, lead plays the effect of guiding and supporting steel pipe; Described every root lead upper end is provided with diameter No. two semi-circular recesses identical with a semi-circular recesses, and on each No. two semi-circular recesses and a corresponding semi-circular recesses all erection have a steel pipe.
During work, first three steel pipe frames are located on a semi-circular recesses on three No. two semi-circular recesses and corresponding guide holder, then drive motors is started working, drive motors drives driving shaft to rotate, driving shaft drives three V-type belt wheel on driving shaft to rotate, three V-type belt wheel on driven shaft are driven to rotate under the effect that three V-type belt wheel on driving shaft are with at three V, three V-type belt wheel on driven shaft drive driven shaft to rotate, thus drive three V bands to rotate simultaneously, the guide holder that three V bring drives three steel pipes to move on three leads, three steel pipe market are cleaned to cleaning device, conveying function while achieving many steel pipes, without the need to manual operation, labour intensity is little.
As a preferred technical solution of the present invention, described cleaning device comprises No. two installing plates be arranged on base plate; Four support columns are symmetrically welded with on the left of described No. two installing plate upper surfaces; Described four support column upper surfaces are welded with rack for cleaning, and support column plays the effect supporting rack for cleaning; Three place's slideways are evenly provided with in the middle part of described rack for cleaning upper surface; Described three place's slideways are provided with cleaning side chain by sliding matching mode, and cleaning side chain can slide on three place's slideways; Described cleaning side chain comprises three three erection columns be located in respectively on rack for cleaning three place slideway, the upper end of described three erection columns is welded with slurcam, the both sides, upper end of described every root erection column are all welded with two pairs of support chips, two pairs of support chips on described every root erection column are all connected with the slideway on corresponding rack for cleaning by sliding matching mode, described every root erection column lower end is welded with cleaning ring, inwall on described each cleaning ring is evenly provided with flexible bristle, the pliability of flexible bristle is better, and cleaning performance is good; Three pieces of baffle plates are welded with on the right side of described rack for cleaning upper surface; The baffle plate of described centre is provided with hydraulic cylinder; The top of described hydraulic cylinder is arranged on slurcam; Two pieces of baffle plates of described hydraulic cylinder both sides are separately installed with two expansion links, and expansion link plays spacing effect, and slurcam can only be moved along horizontal left and right directions under the promotion of hydraulic cylinder, and can not Bending Influence steel pipe market and cleaning performance; The top of described two expansion links is arranged on slurcam respectively; On the two side of described rack for cleaning, correspondence is provided with three pairs of through holes; Described often pair of through hole is all equipped with a steel pipe with corresponding cleaning in the middle of ring; The lower end of described rack for cleaning is symmetrically arranged with two downcomers; Described two downcomer ends stretch into header tank inside, and header tank plays the effect of collecting cleaning waste liquid; Described header tank is placed on No. two installing plates, header tank plays the effect of recovery and rinsing waste liquid, and header tank is connected with extraneous sewage disposal system, and the cleaning waste liquid that header tank is collected is by extraneous sewage disposal system process, cleaning waste liquid is not polluted the environment, good environmental protection; Water tank is laid on the right side of described No. two installing plates, and water tank plays the effect storing cleaning fluid; The both sides of described water tank are provided with two side chains that draw water, and the cleaning fluid extracted in water tank by two side chains that draw water carries out hydro-peening to three steel pipes by rack for cleaning inside simultaneously.
During work, after carry three steel pipes of coming to enter into rack for cleaning inside through conveying device, two side chains that draw water are started working, two side chains that draw water extract the cleaning fluid stored in water tank and carry out hydro-peening to the both sides of three steel pipes from both direction simultaneously, then hydraulic cylinder is started working, hydraulic cylinder drives the horizontal side-to-side movement of slurcam at the auxiliary lower of two contraction poles, slurcam drives level on three place's slideways of six pairs of support chips on three erection columns on rack for cleaning to move left and right, three erection columns drive three to clean ring and are synchronized with the movement, flexible bristle on three cleaning ring inwalls is scrubbed three steel tube surface simultaneously, effectively eliminate the greasy dirt in steel tube surface, waste liquid after cleaning is flow in header tank by two downcomers and collects, because header tank is connected with extraneous sewage disposal system, the cleaning waste liquid that header tank is collected is by extraneous sewage disposal system process, and cleaned three steel pipes carry out leaving concentratedly, Rapid Cleaning function while achieving many steel pipes, cleaning speed is fast, cost is low, operating efficiency is high, and really process without the need to manual operation, protect the personal safety of people.
As a preferred technical solution of the present invention, the material of described guide holder is rubber, and the flexibility of rubber is comparatively strong, makes guide holder to carry out annular rotation along with V band and can not affect steel pipe market effect.
As a preferred technical solution of the present invention, described in the side chain that draws water comprise the high-pressure hydraulic pump be arranged on by screw on No. two installing plates; The water inlet of described high-pressure hydraulic pump is connected with water tank by water inlet pipe; The delivery port of described high-pressure hydraulic pump is connected with three joints by outlet pipe; The top two-port of described three joints is connected with two shower nozzles respectively by two water service pipes; Described two shower nozzle symmetries are arranged on rack for cleaning sidewall.During work, high-pressure hydraulic pump is started working, the cleaning fluid that high-pressure hydraulic pump extracts in water tank is extracted by water inlet pipe, then high-pressure hydraulic pump is sent to three joints distribution by outlet pipe, the cleaning fluid distributed flows in two shower nozzles by two water service pipes, and two shower nozzles carry out hydro-peening to three steel tube surface fast by the hydraulic pressure of high-pressure hydraulic pump.
As a preferred technical solution of the present invention, the central axis three of the central axis of described often pair of through hole, a semi-circular recesses central axis and No. two semi-circular recesses overlaps, steel pipe is made to be in linear state all the time in conveying and cleaning process, improve transfer efficiency and cleaning efficiency, thus improve operating efficiency.
During use, first three steel pipe frames are located on a semi-circular recesses on three No. two semi-circular recesses and corresponding guide holder, then drive motors is started working, drive motors drives driving shaft to rotate, driving shaft drives three V-type belt wheel on driving shaft to rotate, three V-type belt wheel on driven shaft are driven to rotate under the effect that three V-type belt wheel on driving shaft are with at three V, three V-type belt wheel on driven shaft drive driven shaft to rotate, thus drive three V bands to rotate simultaneously, the guide holder that three V bring drives three steel pipes to move on three leads, three steel pipe market are cleaned to cleaning device, after carry three steel pipes of coming to enter into rack for cleaning inside through conveying device, two side chains that draw water are started working, high-pressure hydraulic pump is started working, the cleaning fluid that high-pressure hydraulic pump extracts in water tank is extracted by water inlet pipe, then high-pressure hydraulic pump is sent to three joints distribution by outlet pipe, the cleaning fluid distributed flows in two shower nozzles by two water service pipes, two four shower nozzles drawn water on side chain carry out hydro-peening to the both sides of three steel pipes from both direction simultaneously, then hydraulic cylinder is started working, hydraulic cylinder drives the horizontal side-to-side movement of slurcam at the auxiliary lower of two contraction poles, slurcam drives level on three place's slideways of six pairs of support chips on three erection columns on rack for cleaning to move left and right, three erection columns drive three to clean ring and are synchronized with the movement, flexible bristle on three cleaning ring inwalls is scrubbed three steel tube surface simultaneously, effectively eliminate the greasy dirt in steel tube surface, waste liquid after cleaning is flow in header tank by two downcomers and collects, because header tank is connected with extraneous sewage disposal system, the cleaning waste liquid that header tank is collected is by extraneous sewage disposal system process, and cleaned three steel pipes carry out leaving concentratedly, conveying and Rapid Cleaning function while achieving many steel pipes, cleaning speed is fast, cost is low, operating efficiency is high, and whole process is without the need to manual operation, protect the personal safety of people.
Beneficial effect of the present invention is: compared to existing technology, the conveying device of design drives three V bands to rotate by drive motors simultaneously, and three V bands can carry three steel pipes, conveying function while achieving many steel pipes simultaneously in the present invention, the cleaning device of design drives three flexible bristles cleaned on ring inwall to scrub three steel pipes by a hydraulic cylinder simultaneously, and the cleaning fluid in two four shower nozzles extraction water tanks drawn water on side chain carries out hydro-peening to the both sides of three steel pipes from both direction simultaneously, cleaning function while achieving repeatedly steel pipe, solve existing washing steel pipes equipment and there is potential safety hazard, be unfavorable for environmental protection, labour intensity is large, inefficiency, cleaning speed is slow, cost high and disposable cleaning quantity such as to lack at the difficult problem, whole cleaning process is without the need to manual operation, labour intensity is little, protect the personal safety of people, and it is fast to have cleaning speed, cost is low, good environmental protection and operating efficiency advantages of higher.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is perspective view of the present invention;
Fig. 2 is the structural representation of conveying device of the present invention;
Fig. 3 is the full sectional view of conveying device of the present invention;
Fig. 4 is the structural representation of cleaning device of the present invention;
Fig. 5 is the top view of cleaning device of the present invention;
Fig. 6 is the full sectional view of cleaning device of the present invention;
Fig. 7 is the structural representation that the present invention cleans side chain.
Specific embodiment
The technological means realized to make the present invention, creation characteristic, reaching object and effect is easy to understand, below in conjunction with concrete diagram, setting forth the present invention further.It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can be combined with each other.
As shown in Figures 1 to 7, a kind of steel tube surface cleaning machine, comprises base plate 1, and the lower surface of described base plate 1 is symmetrically welded with four feets 2, and feet 2 plays the effect of support baseboard 1; Described every root feet 2 lower end is all welded with installation sheet 3; Described installation sheet 3 is symmetrically arranged with four installing holes, by the through hole of four on installation sheet 3, the present invention is arranged on operating surface; On the left of the upper surface of described base plate 1, conveying device 4 is installed; On the right side of the upper surface of described base plate 1, cleaning device 5 is installed; Described conveying device 4 and cleaning device 5 are equipped with three steel pipes 6, conveying device 4 can realize three steel pipes 6 conveying function simultaneously, without the need to manual operation, and cleaning device 5 can realize three steel pipes 6 while Rapid Cleaning function, save a large amount of cleaning fluids, reduced costs.
Described conveying device 4 comprises the installing plate 41 be arranged on base plate 1; The both sides, upper surface of a described installing plate 41 are symmetrically installed with four pieces of gripper shoes 42 by screw; By bearing, driving shaft 43 is installed between two pieces of gripper shoes 42 in described left side; The front end of described driving shaft 43 is connected with drive motors 44 by shaft coupling, and drive motors 44 is for the present invention is by the driving force of conveying steel pipe 6; Described drive motors 44 is arranged on motor rack 45; Described motor rack 45 is arranged on an installing plate 41; By bearing, driven shaft 46 is installed between two pieces of gripper shoes 42 on described right side; Described driven shaft 46 and driving shaft 43 are provided with three pairs of V-type belt wheel 47 by key correspondence; Described three pairs of V-type belt wheel 47 are separately installed with three V bands 48; Described every root V is with the outer surface of 48 to be evenly provided with guide holder 49, and guide holder 49 plays the effect of guiding conveying steel pipe 6; The each guide holder 49 of institute is provided with a semi-circular recesses; Be welded with three leads 410 on the left of the upper surface of a described installing plate 41, under the traction of drive motors 44, lead 410 plays the effect of guiding and supporting steel pipe 6; Described every root lead 410 upper end is provided with diameter No. two semi-circular recesses identical with a semi-circular recesses, and on each No. two semi-circular recesses and a corresponding semi-circular recesses all erection have a steel pipe 6.
During work, first three steel pipes 6 are erected on a semi-circular recesses on three No. two semi-circular recesses and corresponding guide holder 49, then drive motors 44 is started working, drive motors 44 drives driving shaft 43 to rotate, driving shaft 43 drives on driving shaft 43 three V-type belt wheel 47 to rotate, three V-type belt wheel 47 on driving shaft 43 drive on driven shaft 46 three V-type belt wheel 47 to rotate under the effect of three V bands 48, three V-type belt wheel 47 on driven shaft 46 drive driven shaft 46 to rotate, thus drive three V bands 47 to rotate simultaneously, guide holder 49 on three V bands 47 drives three steel pipes 6 to move on three leads 410, three steel pipes 6 are transported to cleaning device 5 clean, conveying function while achieving many steel pipes, without the need to manual operation, labour intensity is little.
Described cleaning device 5 comprises No. two installing plates 51 be arranged on base plate 5, four support columns 52 are symmetrically welded with on the left of described No. two installing plate 51 upper surfaces, described four support column 52 upper surfaces are welded with rack for cleaning 53, and support column 52 plays the effect supporting rack for cleaning 53, three place's slideways are evenly provided with in the middle part of described rack for cleaning 53 upper surface, described three place's slideways are provided with cleaning side chain 54 by sliding matching mode, and cleaning side chain 54 can slide on three place's slideways, described cleaning side chain 54 comprises three three erection columns 541 be located in respectively on rack for cleaning 53 3 place slideway, the upper end of described three erection columns 541 is welded with slurcam 542, the both sides, upper end of described every root erection column 541 are all welded with two pairs of support chips 543, two pairs of support chips 543 on described every root erection column 541 are all connected with the slideway on corresponding rack for cleaning 53 by sliding matching mode, described every root erection column 541 lower end is welded with cleaning ring 544, inwall on described each cleaning ring 544 is evenly provided with flexible bristle 545, the pliability of flexible bristle 545 is better, cleaning performance is good, three pieces of baffle plates 55 are welded with on the right side of described rack for cleaning 53 upper surface, the baffle plate 55 of described centre is provided with hydraulic cylinder 56, the top of described hydraulic cylinder 56 is arranged on slurcam 542, two pieces of baffle plates 55 of described hydraulic cylinder 56 both sides are separately installed with two expansion links 57, expansion link 57 plays spacing effect, slurcam 542 can only be moved along horizontal left and right directions under the promotion of hydraulic cylinder 56, and can not carry and cleaning performance by Bending Influence steel pipe 6, the top of described two expansion links 57 is arranged on slurcam 542 respectively, on the two side of described rack for cleaning 53, correspondence is provided with three pairs of through holes, described often pair of through hole is all equipped with a steel pipe 6 with corresponding cleaning in the middle of ring 544, the lower end of described rack for cleaning 53 is symmetrically arranged with two downcomers 58, it is inner that described two downcomer 58 ends stretch into header tank 59, described header tank 59 is placed on No. two installing plates 51, header tank 59 plays the effect of recovery and rinsing waste liquid, header tank 59 is connected with extraneous sewage disposal system, the cleaning waste liquid that header tank 59 is collected is by extraneous sewage disposal system process, cleaning waste liquid is not polluted the environment, good environmental protection, water tank 510 is laid on the right side of described No. two installing plates 51, and water tank 510 plays the effect storing cleaning fluid, the both sides of described water tank 510 are provided with two side chains 511 that draw water, and the cleaning fluid extracted in water tank 510 by two side chains 511 that draw water carries out hydro-peening to three steel pipes 6 by rack for cleaning 53 inside simultaneously.
During work, after carry three steel pipes 6 of coming to enter into rack for cleaning 53 inside through conveying device 4, two side chains 511 that draw water are started working, two side chains 511 that draw water extract the cleaning fluid stored in water tank 510 and carry out hydro-peening to the both sides of three steel pipes 6 from both direction simultaneously, then hydraulic cylinder 56 is started working, hydraulic cylinder 56 drives the horizontal side-to-side movement of slurcam 542 at the auxiliary lower of two contraction poles 577, slurcam 542 drives level on three place's slideways of six pairs of support chips 543 on three erection columns 541 on rack for cleaning 53 to move left and right, three erection columns 541 drive three to clean ring 544 and are synchronized with the movement, flexible bristle 545 on three cleaning ring 544 inwalls is scrubbed three steel pipe 6 surfaces simultaneously, effectively eliminate the greasy dirt on steel pipe 6 surface, waste liquid after cleaning is flow in header tank 59 by two downcomers 58 and collects, because header tank 59 is connected with extraneous sewage disposal system, the cleaning waste liquid that header tank 59 is collected is by extraneous sewage disposal system process, and cleaned three steel pipes 6 carry out leaving concentratedly, Rapid Cleaning function while achieving many steel pipes 6, cleaning speed is fast, cost is low, operating efficiency is high, and whole process is without the need to manual operation, protect the personal safety of people.
The material of described guide holder 49 is rubber, and the flexibility of rubber is comparatively strong, makes guide holder 49 47 can be with to carry out annular rotation along with V and can not affect steel pipe 6 and carry effect.
The described side chain 511 that draws water comprises the high-pressure hydraulic pump 5111 be arranged on by screw on No. two installing plates 51; The water inlet of described high-pressure hydraulic pump 5111 is connected with water tank 510 by water inlet pipe 5112; The delivery port of described high-pressure hydraulic pump 5111 is connected with three joints 5114 by outlet pipe 5113; The top two-port of described three joints 5114 is connected with two shower nozzles 5116 respectively by two water service pipes 5115; Described two shower nozzle 5116 symmetries are arranged on rack for cleaning 53 sidewall.During work, high-pressure hydraulic pump 5111 is started working, the cleaning fluid that high-pressure hydraulic pump 5111 extracts in water tank 510 is extracted by water inlet pipe 5112, then high-pressure hydraulic pump 5111 is sent to three joints 5114 by outlet pipe 5113 and distributes, the cleaning fluid distributed flows in two shower nozzles 5116 by two water service pipes 5115, and two shower nozzles 5116 carry out hydro-peening to three steel pipe 6 surfaces fast by the hydraulic pressure of high-pressure hydraulic pump 5111.
The central axis three of the central axis of described often pair of through hole, a semi-circular recesses central axis and No. two semi-circular recesses overlaps, steel pipe 6 is made to be in linear state all the time in conveying and cleaning process, improve transfer efficiency and cleaning efficiency, thus improve operating efficiency.
During use, first three steel pipes 6 are erected on a semi-circular recesses on three No. two semi-circular recesses and corresponding guide holder 49, then drive motors 44 is started working, drive motors 44 drives driving shaft 43 to rotate, driving shaft 43 drives on driving shaft 43 three V-type belt wheel 47 to rotate, three V-type belt wheel 47 on driving shaft 43 drive on driven shaft 46 three V-type belt wheel 47 to rotate under the effect of three V bands 48, three V-type belt wheel 47 on driven shaft 46 drive driven shaft 46 to rotate, thus drive three V bands 47 to rotate simultaneously, guide holder 49 on three V bands 47 drives three steel pipes 6 to move on three leads 410, three steel pipes 6 are transported to cleaning device 5 clean, after carry three steel pipes 6 of coming to enter into rack for cleaning 53 inside through conveying device 4, two side chains 511 that draw water are started working, high-pressure hydraulic pump 5111 is started working, the cleaning fluid that high-pressure hydraulic pump 5111 extracts in water tank 510 is extracted by water inlet pipe 5112, then high-pressure hydraulic pump 5111 is sent to three joints 5114 by outlet pipe 5113 and distributes, the cleaning fluid distributed flows in two shower nozzles 5116 by two water service pipes 5115, two four shower nozzles 5116 drawn water on side chain 511 carry out hydro-peening to the both sides of three steel pipes 6 from both direction simultaneously, then hydraulic cylinder 56 is started working, hydraulic cylinder 56 drives the horizontal side-to-side movement of slurcam 542 at the auxiliary lower of two contraction poles 577, slurcam 542 drives level on three place's slideways of six pairs of support chips 543 on three erection columns 541 on rack for cleaning 53 to move left and right, three erection columns 541 drive three to clean ring 544 and are synchronized with the movement, flexible bristle 545 on three cleaning ring 544 inwalls is scrubbed three steel pipe 6 surfaces simultaneously, effectively eliminate the greasy dirt on steel pipe 6 surface, waste liquid after cleaning is flow in header tank 59 by two downcomers 58 and collects, because header tank 59 is connected with extraneous sewage disposal system, the cleaning waste liquid that header tank 59 is collected is by extraneous sewage disposal system process, and cleaned three steel pipes 6 carry out leaving concentratedly, Rapid Cleaning function while achieving many steel pipes 6, cleaning speed is fast, cost is low, operating efficiency is high, and whole process is without the need to manual operation, protect the personal safety of people, solve existing washing steel pipes equipment and there is potential safety hazard, be unfavorable for environmental protection, labour intensity is large, inefficiency, cleaning speed is slow, cost high and disposable cleaning quantity such as to lack at the difficult problem, reach object.
More than show and describe general principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; description in above-described embodiment and description principle of the present invention is just described; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.Application claims protection domain is defined by appending claims and equivalent thereof.
Claims (4)
1. a steel tube surface cleaning machine, is characterized in that: comprise base plate, and the lower surface of described base plate is symmetrically welded with four feets; Described every root feet lower end is all welded with installation sheet; Described installation sheet is symmetrically arranged with four installing holes; On the left of the upper surface of described base plate, conveying device is installed; On the right side of the upper surface of described base plate, cleaning device is installed; Described conveying device and cleaning device are equipped with three steel pipes;
Described conveying device comprises the installing plate be arranged on base plate; The both sides, upper surface of a described installing plate are symmetrically installed with four pieces of gripper shoes by screw; By bearing, driving shaft is installed between two pieces of gripper shoes in described left side; The front end of described driving shaft is connected with drive motors by shaft coupling; Described drive motors is arranged on motor rack; Described motor rack is arranged on an installing plate; By bearing, driven shaft is installed between two pieces of gripper shoes on described right side; Described driven shaft and driving shaft are provided with three pairs of V-type belt wheel by key correspondence; Described three pairs of V-type belt wheel are separately installed with three V bands; The outer surface that described every root V is with all evenly is provided with guide holder; The each guide holder of institute is provided with a semi-circular recesses; Three leads are welded with on the left of the upper surface of a described installing plate; Described every root lead upper end is provided with diameter No. two semi-circular recesses identical with a semi-circular recesses, and on each No. two semi-circular recesses and a corresponding semi-circular recesses all erection have a steel pipe;
Described cleaning device comprises No. two installing plates be arranged on base plate; Four support columns are symmetrically welded with on the left of described No. two installing plate upper surfaces; Described four support column upper surfaces are welded with rack for cleaning; Three place's slideways are evenly provided with in the middle part of described rack for cleaning upper surface; Described three place's slideways are provided with cleaning side chain by sliding matching mode; Described cleaning side chain comprises three three erection columns be located in respectively on rack for cleaning three place slideway, the upper end of described three erection columns is welded with slurcam, the both sides, upper end of described every root erection column are all welded with two pairs of support chips, two pairs of support chips on described every root erection column are all connected with the slideway on corresponding rack for cleaning by sliding matching mode, described every root erection column lower end is welded with cleaning ring, and the inwall on described each cleaning ring is evenly provided with flexible bristle; Three pieces of baffle plates are welded with on the right side of described rack for cleaning upper surface; The baffle plate of described centre is provided with hydraulic cylinder; The top of described hydraulic cylinder is arranged on slurcam; Two pieces of baffle plates of described hydraulic cylinder both sides are separately installed with two expansion links; The top of described two expansion links is arranged on slurcam respectively; On the two side of described rack for cleaning, correspondence is provided with three pairs of through holes; Described often pair of through hole is all equipped with a steel pipe with corresponding cleaning in the middle of ring; The lower end of described rack for cleaning is symmetrically arranged with two downcomers; Described two downcomer ends stretch into header tank inside; Described header tank is placed on No. two installing plates; Water tank is laid on the right side of described No. two installing plates; The both sides of described water tank are provided with two side chains that draw water.
2. a kind of steel tube surface cleaning machine according to claim 1, is characterized in that: the material of described guide holder is rubber.
3. a kind of steel tube surface cleaning machine according to claim 1, is characterized in that: described in the side chain that draws water comprise the high-pressure hydraulic pump be arranged on by screw on No. two installing plates; The water inlet of described high-pressure hydraulic pump is connected with water tank by water inlet pipe; The delivery port of described high-pressure hydraulic pump is connected with three joints by outlet pipe; The top two-port of described three joints is connected with two shower nozzles respectively by two water service pipes; Described two shower nozzle symmetries are arranged on rack for cleaning sidewall.
4. a kind of steel tube surface cleaning machine according to claim 1, is characterized in that: the central axis three of the central axis of described often pair of through hole, a semi-circular recesses central axis and No. two semi-circular recesses overlaps.
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| CN201510368325.XA CN104889120B (en) | 2015-06-26 | 2015-06-26 | A kind of steel tube surface cleaning machine |
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| CN201510368325.XA CN104889120B (en) | 2015-06-26 | 2015-06-26 | A kind of steel tube surface cleaning machine |
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| CN104889120B CN104889120B (en) | 2016-12-07 |
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| CN105290054A (en) * | 2015-09-21 | 2016-02-03 | 浙江中五钢管制造有限公司 | Inner and outer wall combined cleaning device for steel pipes |
| CN106180084A (en) * | 2016-07-07 | 2016-12-07 | 安庆宜源石油机械配件制造有限责任公司 | A kind of oil well cleaning equipment |
| CN107866725A (en) * | 2017-10-18 | 2018-04-03 | 惠安华晨贸易有限公司 | Construction site rotates rust-removing cleaning device with pipeline |
| CN108080361A (en) * | 2018-02-05 | 2018-05-29 | 济源市乐享科技有限公司 | A kind of metal tube surface spot cleaning plant |
| CN108481160A (en) * | 2018-04-16 | 2018-09-04 | 马鞍山市增润机械制造有限公司 | A kind of rust removing device for steel tube and its derusting method |
| CN108787643A (en) * | 2018-07-05 | 2018-11-13 | 张家港市圣鼎源制管有限公司 | A kind of steel pipe cleaner |
| CN109550743A (en) * | 2018-12-29 | 2019-04-02 | 中核北方核燃料元件有限公司 | A kind of cladding tubes nozzle cleaning device |
| CN111852622A (en) * | 2020-07-01 | 2020-10-30 | 广州比美强机械技术开发有限公司 | New energy automobile water-cooled condenser |
| WO2022192230A1 (en) * | 2021-03-11 | 2022-09-15 | Stoneage, Inc. | Multiple flexible lance drive apparatus with modular follower roller deck |
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| CN109550743A (en) * | 2018-12-29 | 2019-04-02 | 中核北方核燃料元件有限公司 | A kind of cladding tubes nozzle cleaning device |
| CN111852622A (en) * | 2020-07-01 | 2020-10-30 | 广州比美强机械技术开发有限公司 | New energy automobile water-cooled condenser |
| WO2022192230A1 (en) * | 2021-03-11 | 2022-09-15 | Stoneage, Inc. | Multiple flexible lance drive apparatus with modular follower roller deck |
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