CN104889120B - A kind of steel tube surface cleaning machine - Google Patents
A kind of steel tube surface cleaning machine Download PDFInfo
- Publication number
- CN104889120B CN104889120B CN201510368325.XA CN201510368325A CN104889120B CN 104889120 B CN104889120 B CN 104889120B CN 201510368325 A CN201510368325 A CN 201510368325A CN 104889120 B CN104889120 B CN 104889120B
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- welded
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- base plate
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- 238000004140 cleaning Methods 0.000 title claims abstract description 120
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 104
- 239000010959 steel Substances 0.000 title claims abstract description 104
- 238000009434 installation Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 61
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 23
- 230000007613 environmental effect Effects 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 4
- 239000012530 fluid Substances 0.000 description 17
- 239000007788 liquid Substances 0.000 description 17
- 239000002699 waste material Substances 0.000 description 16
- 239000010865 sewage Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- 238000000605 extraction Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 5
- 239000000284 extract Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000005554 pickling Methods 0.000 description 3
- 239000002253 acid Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000021110 pickles Nutrition 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/023—Cleaning the external surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/021—Cleaning pipe ends or pipe fittings, e.g. before soldering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The present invention relates to a kind of steel tube surface cleaning machine, including base plate, the lower surface of described base plate is symmetrically welded with four spikes, and a spike plays the effect of support baseboard；Described every support underfooting end is all welded with installation sheet；It is symmetrically arranged with four installing holes on described installation sheet, by four through holes on installation sheet, the present invention is arranged on operating surface；On the left of the upper surface of described base plate, conveyer device is installed；Cleaning device is installed on the right side of the upper surface of described base plate；Being equipped with three steel pipes on described conveyer device and cleaning device, conveyer device can realize three steel pipes conveying function simultaneously, it is not necessary to manual operation, and clean device and can realize Rapid Cleaning function while three steel pipes.The present invention can realize conveying and Rapid Cleaning function while many steel pipes, it is not necessary to manual operation, and labor intensity is little, protects the personal safety of people, and have that cleaning speed is fast, low cost, good environmental protection and work efficiency advantages of higher.
Description
Technical field
The present invention relates to metal and clean equipment technical field of tools, specifically a kind of steel tube surface cleaning machine.
Background technology
During pipe mill rolled steel tube, the wall body of steel pipe particularly outer wall is polluted by cold-rolled lubricating oil, but enters city at steel pipe
When selling channel, must keep again cleaning, therefore steel pipe's production manufacturer generally carried out pickling to steel pipe before steel pipe dispatches from the factory, specifically
Cleaning process is: introduced by steel pipe in pickling tube, concentration (mass percent concentration) be about the nitric acid of 30-45%, hydrogen fluorine
Acid or other similar acid solution are removed and are attached the greasy dirt on steel pipe.Although this mode can remove the greasy dirt of steel tube surface, but
It is to have the disadvantage that one is steel pipe to introduce pickle in pickling tube cleaning process to undermine the limbs of operator, deposits
In bigger potential safety hazard；Two is to use the labor intensity of manual mode of operation's inefficiency and workman big；Three is unfavorable
In environmental protection, if because pickle liquor can not effectively be disposed, then water system, soil and air can be polluted.
Although also there being steel pipe cleaner in existing cleaning equipment, but these steel pipe cleaners are all disposably to clean one
Root steel pipe, this mode not only wastes substantial amounts of cleanout fluid, relatively costly, and cleaning speed is slow, and work efficiency is low.
Summary of the invention
In order to solve the problems referred to above, the invention provides a kind of steel tube surface cleaning machine, existing washing steel pipes equipment can be solved and deposit
In potential safety hazard, it is unfavorable for that environmental protection, labor intensity are big, inefficiency, cleaning speed are slow, cost is high and disposably clean number
The difficult problems such as amount is few, it is possible to achieve conveying and Rapid Cleaning function while many steel pipes, it is not necessary to manual operation, labor intensity is little,
Protect the personal safety of people, and have that cleaning speed is fast, low cost, good environmental protection and work efficiency advantages of higher.
To achieve these goals, the present invention realizes by the following technical solutions: a kind of steel tube surface cleaning machine, including base plate,
The lower surface of described base plate is symmetrically welded with four spikes, and a spike plays the effect of support baseboard；Described every supports underfooting
End is all welded with installation sheet；Four installing holes it are symmetrically arranged with, by four through holes on installation sheet by this on described installation sheet
Bright it is arranged on operating surface；On the left of the upper surface of described base plate, conveyer device is installed；It is provided with on the right side of the upper surface of described base plate
Clean device；Being equipped with three steel pipes on described conveyer device and cleaning device, it is the most defeated that conveyer device can realize three steel pipes
Send function, it is not necessary to manual operation, and clean device and can realize Rapid Cleaning function while three steel pipes, saved substantial amounts of
Cleanout fluid, reduces cost.
As a preferred technical solution of the present invention, described conveyer device includes the installing plate being arranged on base plate；Described
The both sides, upper surface of a number installing plate are symmetrically installed with four pieces of gripper shoes by screw；Pass through between two pieces of gripper shoes in described left side
Bearing is provided with driving shaft；The front end of described driving shaft is connected by shaft coupling driving motor, and driving motor is that the present invention passes through
The driving force of conveying steel pipe；Described driving motor is arranged on motor rack；Described motor rack is arranged on an installing plate；Described
By bearing, driven shaft is installed between two pieces of gripper shoes on right side；Described driven shaft is provided with three with on driving shaft by key is corresponding
To V-type belt wheel；Three V bands it are separately installed with in described three pairs of V-type belt wheel；The outer surface of described every V band is all uniformly arranged
Guide holder, guide holder is had to play the effect guiding conveying steel pipe；It is provided with a semi-circular recesses on each guide holder of institute；Institute
Stating and be welded with three leads on the left of the upper surface of an installing plate, under the traction driving motor, lead plays guiding and supports
The effect of steel pipe；Described every lead upper end is provided with diameter and identical No. two semi-circular recesses of a semi-circular recesses,
And all set up on each No. two semi-circular recesses and a corresponding semi-circular recesses and have a steel pipe.
During work, first three steel pipe frames are located at a semi-circular recesses on three No. two semi-circular recesses and corresponding guide holder
On, then driving motor to start working, drive driven by motor driving shaft to rotate, driving shaft drives three V-type bands on driving shaft
Wheel rotates, and three V-type belt wheel on driving shaft drive three V-type belt wheel on driven shaft to rotate under the effect that three V carry,
Three V-type belt wheel on driven shaft drive driven shaft to rotate, thus drive three V bands to rotate simultaneously, the guiding on three V bands
Seat drives three steel pipes to move on three leads, is carried out to cleaning device by three steel pipe market, it is achieved that many steel
Conveying function while pipe, it is not necessary to manual operation, labor intensity is little.
As a preferred technical solution of the present invention, described cleaning device includes No. two installing plates being arranged on base plate；Described
Four support columns it are symmetrically welded with on the left of No. two installing plate upper surfaces；Described four support column upper surfaces are welded with rack for cleaning, support
Post plays the effect supporting rack for cleaning；It is evenly arranged with slideway at three in the middle part of described rack for cleaning upper surface；At described three, slideway passes through
Sliding matching mode is provided with cleaning side chain, cleans side chain and can slide on slideway at three；Described cleaning side chain includes three pieces points
Not being located in three mounting posts on slideway at rack for cleaning three, the upper end of described three mounting posts is welded with promotion plate, described every
The both sides, upper end of mounting post are all welded with two pairs of support chips, and two pairs of support chips in described every mounting post are all by the side of being slidably matched
Formula and the slideway on corresponding rack for cleaning are connected, and described every mounting post lower end is welded with cleaning ring, interior on described each cleaning ring
All being evenly arranged with flexible bristle on wall, the pliability of flexible bristle is preferable, and cleaning performance is good；On the right side of described rack for cleaning upper surface
It is welded with three pieces of baffle plates；On the baffle plate of described centre, hydraulic cylinder is installed；The top of described hydraulic cylinder is arranged on promotion plate；Institute
Stating and be separately installed with two expansion links on two pieces of baffle plates of hydraulic cylinder both sides, expansion link plays spacing effect so that promote plate to exist
Move only along horizontal left and right directions under the promotion of hydraulic cylinder, without Bending Influence steel pipe market and cleaning performance；Described two
The top of root expansion link is separately mounted to promote on plate；Three pairs of through holes it are correspondingly arranged on the two side of described rack for cleaning；Described often
Through hole is all equipped with a steel pipe in the middle of corresponding cleaning ring；The lower end of described rack for cleaning is symmetrically arranged with two downcomers；Institute
Stating two downcomer ends and stretch into inside header tank, header tank plays collects the effect cleaning waste liquid；Described header tank is placed in two
On number installing plate, header tank plays the effect of recovery and rinsing waste liquid, and header tank is connected with extraneous sewage disposal system, header tank receipts
The cleaning waste liquid that collection arrives is processed by extraneous sewage disposal system so that cleans waste liquid and does not pollutes the environment, good environmental protection；Institute
Water tank is laid on the right side stating No. two installing plates, and water tank plays the effect storing cleanout fluid；The both sides of described water tank are provided with two
Draw water side chain, is sprayed by three steel pipes within rack for cleaning by two cleanout fluid drawn water in side chain extraction water tank simultaneously
Wash.
During work, after three steel pipes come through conveyer device conveying enter into rack for cleaning inside, two side chains that draw water start
Work, the cleanout fluid stored in two side chain extraction water tanks that draw water carries out hydro-peening to the both sides of three steel pipes from both direction simultaneously,
Then hydraulic cylinder is started working, and hydraulic cylinder drives promotion plate level side-to-side movement under the auxiliary of two expansion links, promotes strip to move
Six pairs of support chips in three mounting posts on rack for cleaning three on slideway level move left and right, three mounting posts drive three clear
Washing ring to be synchronized with the movement, three steel tube surface are scrubbed by three flexible bristles cleaned on ring inwall simultaneously, effectively eliminate
Greasy dirt in steel tube surface, the waste liquid after cleaning is flowed in header tank by two downcomers and is collected, due to header tank with
Extraneous sewage disposal system is connected, and the cleaning waste liquid that header tank is collected is processed by extraneous sewage disposal system, and cleaned
Three steel pipes carry out leaving concentratedly, it is achieved that Rapid Cleaning function while many steel pipes, and cleaning speed is fast, low cost,
Work efficiency is high, and process, without manual operation, protects the personal safety of people really.
As a preferred technical solution of the present invention, the material of described guide holder is rubber, and the flexibility of rubber is stronger so that lead
Can rotate without affecting steel pipe market effect along with V band carries out annular to seat.
As a preferred technical solution of the present invention, described in the side chain that draws water include being arranged on the height on No. two installing plates by screw
Water pump；The water inlet of described high-pressure hydraulic pump is connected with water tank by water inlet pipe；The outlet of described high-pressure hydraulic pump passes through outlet pipe
It is connected with three joints；The top two-port of described three joints is connected by two water service pipes and two shower nozzles respectively；Said two is sprayed
Head is symmetrically mounted on rack for cleaning sidewall.During work, high-pressure hydraulic pump is started working, and the cleanout fluid in high-pressure hydraulic pump extraction water tank leads to
Crossing water inlet pipe extraction, then high-pressure hydraulic pump is sent to three joints distribution by outlet pipe, and the cleanout fluid distributed passes through two water flowings
In pipe flow to two shower nozzle, two shower nozzles quickly carry out hydro-peening to three steel tube surface by the hydraulic pressure of high-pressure hydraulic pump.
As a preferred technical solution of the present invention, the central axis of described every pair of through hole, a semi-circular recesses central axis
Overlap with the central axis three of No. two semi-circular recesses so that steel pipe is in linearity in conveying and cleaning process all the time
State, improves transfer efficiency and cleaning efficiency, thus improves work efficiency.
During use, first three steel pipe frames are located at a semi-circular recesses on three No. two semi-circular recesses and corresponding guide holder
On, then driving motor to start working, drive driven by motor driving shaft to rotate, driving shaft drives three V-type bands on driving shaft
Wheel rotates, and three V-type belt wheel on driving shaft drive three V-type belt wheel on driven shaft to rotate under the effect that three V carry,
Three V-type belt wheel on driven shaft drive driven shaft to rotate, thus drive three V bands to rotate simultaneously, the guiding on three V bands
Seat drives three steel pipes to move on three leads, is carried out to cleaning device by three steel pipe market；When through conveying dress
Putting after three steel pipes coming of conveying enter into rack for cleaning inside, two side chains that draw water are started working, and high-pressure hydraulic pump is started working,
Cleanout fluid in high-pressure hydraulic pump extraction water tank is extracted by water inlet pipe, and then high-pressure hydraulic pump is sent to three joints distribution by outlet pipe,
The cleanout fluid distributed flows in two shower nozzles by two water service pipes, and two four shower nozzles drawn water on side chain are same from both direction
Time the both sides of three steel pipes are carried out hydro-peening, then hydraulic cylinder is started working, and hydraulic cylinder drives under the auxiliary of two expansion links and pushes away
Dynamic plate level side-to-side movement, promotes strip to move at three on rack for cleaning of six pairs of support chips in three mounting posts level on slideway left
Moving right, three mounting posts drive three to clean ring and are synchronized with the movement, and three flexible bristles cleaned on ring inwall are simultaneously to three steel
Tube-surface is scrubbed, and effectively eliminates the greasy dirt in steel tube surface, and the waste liquid after cleaning is flowed into collection by two downcomers
Being collected in water tank, owing to header tank is connected with extraneous sewage disposal system, the cleaning waste liquid that header tank is collected is by the external world
Sewage disposal system processes, and cleaned three steel pipes carry out leaving concentratedly, it is achieved that while many steel pipes conveying with
Rapid Cleaning function, cleaning speed is fast, low cost, and work efficiency is high, and whole process is without manual operation, protects people
Personal safety.
The beneficial effects of the present invention is: compared to existing technology, the conveyer device of design drives the present invention by driving motor simultaneously
Three V bands rotate, and three V bands can carry three steel pipes simultaneously, it is achieved that conveying function while many steel pipes；Design
Clean device drives three flexible bristles cleaned on ring inwall to scrub three steel pipes by a hydraulic cylinder simultaneously, and two
Cleanout fluid in individual four the shower nozzle extraction water tanks drawn water on side chain carries out hydro-peening to the both sides of three steel pipes from both direction simultaneously,
Achieve repeatedly cleaning function while steel pipe, solve existing washing steel pipes equipment and there is potential safety hazard, be unfavorable for environmental protection, labor
The difficult problems such as fatigue resistance is big, inefficiency, cleaning speed are slow, cost is high and disposable cleaning quantity is few, whole cleaning process without
Needing manual operation, labor intensity is little, protects the personal safety of people, and has that cleaning speed is fast, low cost, environmental-protecting performance
Get well and work efficiency advantages of higher.
Accompanying drawing explanation
The present invention is further described with embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the structural representation of conveyer device of the present invention；
Fig. 3 is the full sectional view of conveyer device of the present invention；
Fig. 4 is the structural representation that the present invention cleans device；
Fig. 5 is the top view that the present invention cleans device；
Fig. 6 is the full sectional view that the present invention cleans device；
Fig. 7 is the structural representation that the present invention cleans side chain.
Specific embodiment
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with tool
Body illustrates, and the present invention is expanded on further.It should be noted that in the case of not conflicting, the embodiment in the application and enforcement
Feature in example can be combined with each other.
As shown in Figures 1 to 7, a kind of steel tube surface cleaning machine, including base plate 1, the lower surface of described base plate 1 is symmetrically welded
Having four spikes 2, a spike 2 plays the effect of support baseboard 1；Described every spike 2 lower end is all welded with installation sheet 3；
It is symmetrically arranged with four installing holes on described installation sheet 3, by four through holes on installation sheet 3, the present invention is arranged on operating surface
On；On the left of the upper surface of described base plate 1, conveyer device 4 is installed；Cleaning device 5 is installed on the right side of the upper surface of described base plate 1；
Being equipped with three steel pipes 6 on described conveyer device 4 and cleaning device 5, it is the most defeated that conveyer device 4 can realize three steel pipes 6
Send function, it is not necessary to manual operation, and clean device 5 and can realize Rapid Cleaning function while three steel pipes 6, saved big
The cleanout fluid of amount, reduces cost.
Described conveyer device 4 includes the installing plate 41 being arranged on base plate 1；The upper surface two of a described installing plate 41
Side is symmetrically installed with four pieces of gripper shoes 42 by screw；It is provided with actively by bearing between two pieces of gripper shoes 42 in described left side
Axle 43；The front end of described driving shaft 43 is connected by shaft coupling driving motor 44, drives motor 44 for the present invention by conveying
The driving force of steel pipe 6；Described driving motor 44 is arranged on motor rack 45；Described motor rack 45 is arranged on an installing plate
On 41；By bearing, driven shaft 46 is installed between two pieces of gripper shoes 42 on described right side；Described driven shaft 46 and driving shaft
By key correspondence, three pairs of V-type belt wheel 47 are installed on 43；Three V bands 48 it are separately installed with in described three pairs of V-type belt wheel 47；
Described every V is evenly arranged with guide holder 49 with the outer surface of 48, and guide holder 49 plays the effect guiding conveying steel pipe 6；
It is provided with a semi-circular recesses on each guide holder 49 of institute；It is welded with three on the left of the upper surface of a described installing plate 41
Lead 410, under the traction driving motor 44, lead 410 plays and guides and the effect of supporting steel pipe 6；Lead for described every
It is provided with diameter and identical No. two semi-circular recesses of a semi-circular recesses to post 410 upper end, and each No. two semicircles are recessed
All set up on groove and a corresponding semi-circular recesses and have a steel pipe 6.
During work, first three steel pipes 6 are erected at a semicircle on three No. two semi-circular recesses and corresponding guide holder 49
On groove, then driving motor 44 to start working, drive motor 44 to drive driving shaft 43 to rotate, driving shaft 43 drives actively
Three V-type belt wheel 47 on axle 43 rotate, and three V-type belt wheel 47 on driving shaft 43 carry under three V effect with 48
Three V-type belt wheel 47 on dynamic driven shaft 46 rotate, and three V-type belt wheel 47 on driven shaft 46 drive driven shaft 46 to rotate,
Thus driving three V band 47 to rotate simultaneously, three V drive three steel pipes 6 at three leads with the guide holder 49 on 47
Move on 410, three steel pipes 6 be transported to cleans device 5 and be carried out, it is achieved that conveying function while many steel pipes,
Without manual operation, labor intensity is little.
Described cleaning device 5 includes No. two installing plates 51 being arranged on base plate 1；On the left of described No. two installing plate 51 upper surfaces
It is symmetrically welded with four support columns 52；Described four support column 52 upper surfaces are welded with rack for cleaning 53, and support column 52 plays support
The effect of rack for cleaning 53；It is evenly arranged with slideway at three in the middle part of described rack for cleaning 53 upper surface；At described three, slideway is by sliding
Fit system is provided with cleaning side chain 54, cleans side chain 54 and can slide on slideway at three；Described cleaning side chain 54 includes three
Root is located in three mounting posts 541 at rack for cleaning 53 3 on slideway respectively, and the upper end of described three mounting posts 541 is welded with and pushes away
Dynamic plate 542, the both sides, upper end of described every mounting post 541 are all welded with two pairs of support chips 543, in described every mounting post 541
Two pairs of support chips 543 all pass through sliding matching mode and the slideway on corresponding rack for cleaning 53 and be connected, described every mounting post 541
Lower end is welded with cleaning ring 544, and the inwall on described each cleaning ring 544 is evenly arranged with flexible bristle 545, Flexible brush
The pliability of hair 545 is preferable, and cleaning performance is good；It is welded with three pieces of baffle plates 55 on the right side of described rack for cleaning 53 upper surface；In described
Between baffle plate 55 on hydraulic cylinder 56 is installed；The top of described hydraulic cylinder 56 is arranged on promotion plate 542；Described hydraulic cylinder 56
Being separately installed with two expansion links 57 on two pieces of baffle plates 55 of both sides, expansion link 57 plays spacing effect so that promote plate 542
Move only along horizontal left and right directions under the promotion of hydraulic cylinder 56, carry and cleaning performance without Bending Influence steel pipe 6；
The top of described two expansion links 57 is separately mounted to promote on plate 542；It is correspondingly arranged on the two side of described rack for cleaning 53
Three pairs of through holes；Described every pair of through hole is all equipped with a steel pipe 6 in the middle of corresponding cleaning ring 544；The lower end of described rack for cleaning 53
It is symmetrically arranged with two downcomers 58；It is internal that described two downcomer 58 ends stretch into header tank 59；Described header tank 59 is pacified
Being placed on No. two installing plates 51, header tank 59 plays the effect of recovery and rinsing waste liquid, header tank 59 and extraneous sewage disposal system
Being connected, the cleaning waste liquid that header tank 59 is collected is processed by extraneous sewage disposal system so that cleans waste liquid and does not pollutes the environment,
Good environmental protection；Water tank 510 is laid on the right side of described No. two installing plates 51, and water tank 510 plays the effect storing cleanout fluid；
The both sides of described water tank 510 are provided with two side chains 511 that draw water, by two side chains 511 that draw water extract in water tank 510 clear
Washing liquid carries out hydro-peening to by three steel pipes 6 within rack for cleaning 53 simultaneously.
During work, after entering into rack for cleaning 53 inside through conveyer device 4 three steel pipes 6 coming of conveying, two are drawn water
Chain 511 is started working, and two side chains 511 that draw water extract the interior cleanout fluid stored of water tank 510 from both direction simultaneously to three steel
The both sides of pipe 6 carry out hydro-peening, and then hydraulic cylinder 56 is started working, and hydraulic cylinder 56 drives under the auxiliary of two expansion links 57 and pushes away
The dynamic horizontal side-to-side movement of plate 542, promotes plate 542 to drive six pairs of support chips 543 in three mounting posts 541 on rack for cleaning 53
Three on slideway level move left and right, three mounting posts 541 drive three to clean rings 544 and are synchronized with the movement, and three are cleaned rings 544
Three steel pipe 6 surfaces are scrubbed by the flexible bristle 545 on inwall simultaneously, effectively eliminate the greasy dirt on steel pipe 6 surface,
Waste liquid after cleaning is flowed in header tank 59 by two downcomers 58 and is collected, at header tank 59 and extraneous sewage
Reason system is connected, and the cleaning waste liquid that header tank 59 is collected is processed by extraneous sewage disposal system, and cleaned three steel pipes
6 carry out leaving concentratedly, it is achieved that Rapid Cleaning function while many steel pipes 6, and cleaning speed is fast, low cost, work
Efficiency is high, and whole process is without manual operation, protects the personal safety of people.
The material of described guide holder 49 is rubber, and the flexibility of rubber is stronger so that guide holder 49 can carry out ring along with V band 48
Shape rotation carries effect without affecting steel pipe 6.
The described side chain 511 that draws water includes the high-pressure hydraulic pump 5111 being arranged on No. two installing plates 51 by screw；Described water under high pressure
The water inlet of pump 5111 is connected with water tank 510 by water inlet pipe 5112；The outlet of described high-pressure hydraulic pump 5111 passes through outlet pipe
5113 are connected with three joints 5114；The top two-port of described three joints 5114 is respectively by two water service pipes 5115 and two
Shower nozzle 5116 is connected；Said two shower nozzle 5116 is symmetrically mounted on rack for cleaning 53 sidewall.During work, high-pressure hydraulic pump 5111
Starting working, the cleanout fluid that high-pressure hydraulic pump 5111 extracts in water tank 510 is extracted by water inlet pipe 5112, then high-pressure hydraulic pump 5111
Being sent to three joints 5114 by outlet pipe 5113 distribute, the cleanout fluid distributed flows to two sprays by two water service pipes 5115
In 5116, two shower nozzles 5116 quickly carry out hydro-peening to three steel pipe 6 surfaces by the hydraulic pressure of high-pressure hydraulic pump 5111.
The central axis of described every pair of through hole, a semi-circular recesses central axis and the central axis three of No. two semi-circular recesses
Overlap so that steel pipe 6 is in linear state in conveying and cleaning process all the time, improves transfer efficiency and cleaning efficiency,
Thus improve work efficiency.
During use, first three steel pipes 6 are erected at a semicircle on three No. two semi-circular recesses and corresponding guide holder 49
On groove, then driving motor 44 to start working, drive motor 44 to drive driving shaft 43 to rotate, driving shaft 43 drives actively
Three V-type belt wheel 47 on axle 43 rotate, and three V-type belt wheel 47 on driving shaft 43 carry under three V effect with 48
Three V-type belt wheel 47 on dynamic driven shaft 46 rotate, and three V-type belt wheel 47 on driven shaft 46 drive driven shaft 46 to rotate,
Thus driving three V band 47 to rotate simultaneously, three V drive three steel pipes 6 at three leads with the guide holder 49 on 47
Move on 410, three steel pipes 6 are transported to cleans device 5 and are carried out；When carrying three come through conveyer device 4
After steel pipe 6 enters into rack for cleaning 53 inside, two side chains 511 that draw water are started working, and high-pressure hydraulic pump 5111 is started working, high
The cleanout fluid that water pump 5111 extracts in water tank 510 is extracted by water inlet pipe 5112, and then high-pressure hydraulic pump 5111 passes through outlet pipe
5113 are sent to three joints 5114 distributes, and the cleanout fluid distributed flows in two shower nozzles 5116 by two water service pipes 5115,
Two four shower nozzles 5116 drawn water on side chain 511 carry out hydro-peening, then liquid to the both sides of three steel pipes 6 from both direction simultaneously
Cylinder pressure 56 is started working, and hydraulic cylinder 56 drives the promotion horizontal side-to-side movement of plate 542 under the auxiliary of two expansion links 57, promotes
Plate 542 drives at three on rack for cleaning 53 of six pairs of support chips 543 in three mounting posts 541 level on slideway to move left and right,
Three mounting posts 541 drive three to clean ring 544 and are synchronized with the movement, and three flexible bristles 545 cleaned on ring 544 inwall are simultaneously
Scrubbing three steel pipe 6 surfaces, effectively eliminate the greasy dirt on steel pipe 6 surface, the waste liquid after cleaning is by under two
Water pipe 58 is flowed in header tank 59 and is collected, owing to header tank 59 is connected with extraneous sewage disposal system, and header tank 59
The cleaning waste liquid collected is processed by extraneous sewage disposal system, and cleaned three steel pipes 6 carry out leaving concentratedly,
Achieving Rapid Cleaning function while many steel pipes 6, cleaning speed is fast, low cost, and work efficiency is high, and whole process without
Need manual operation, protect the personal safety of people, solve existing washing steel pipes equipment exist potential safety hazard, be unfavorable for environmental protection,
The difficult problems such as labor intensity is big, inefficiency, cleaning speed are slow, cost is high and disposable cleaning quantity is few, have reached purpose.
The ultimate principle of the present invention, principal character and advantage have more than been shown and described.Skilled person will appreciate that of the industry,
The present invention is not restricted to the described embodiments, the principle that the present invention is simply described of the description in above-described embodiment and description,
Without departing from the spirit and scope, the present invention also has various changes and modifications, and these changes and improvements both fall within
In scope of the claimed invention.Claimed scope is defined by appending claims and equivalent thereof.
Claims (4)
1. a steel tube surface cleaning machine, it is characterised in that: include that base plate, the lower surface of described base plate are symmetrically welded with four
Spike；Every described support underfooting end is all welded with installation sheet；Four installing holes it are symmetrically arranged with on described installation sheet；The described end
On the left of the upper surface of plate, conveyer device is installed；Cleaning device is installed on the right side of the upper surface of described base plate；Described conveyer device and
Clean and be equipped with three steel pipes on device；
Described conveyer device includes the installing plate being arranged on base plate；Screw is passed through in the both sides, upper surface of a described installing plate
It is symmetrically installed with four pieces of gripper shoes；By bearing, driving shaft is installed between two pieces of described gripper shoes in left side；Described driving shaft
Front end is connected by shaft coupling driving motor；Described driving motor is arranged on motor rack；Described motor rack is arranged on a peace
On dress plate；By bearing, driven shaft is installed between two pieces of described gripper shoes on right side；Key is passed through on described driven shaft and driving shaft
Correspondence is provided with three pairs of V-type belt wheel；Three V bands it are separately installed with in three pairs of described V-type belt wheel；The appearance of every described V band
Face is all evenly arranged with guide holder；A semi-circular recesses it is provided with on each described guide holder；A described installing plate upper
Three leads it are welded with on the left of end face；Every described lead upper end be provided with diameter and semi-circular recesses identical two
All set up on number semi-circular recesses, and each No. two semi-circular recesses and a corresponding semi-circular recesses and have a steel pipe；
Described cleaning device includes No. two installing plates being arranged on base plate；It is symmetrically welded with on the left of described No. two installing plate upper surfaces
Four support columns；Four described support column upper surfaces are welded with rack for cleaning；It is evenly arranged with at three in the middle part of described rack for cleaning upper surface
Slideway；At described three, slideway is provided with cleaning side chain by sliding matching mode；Described cleaning side chain includes that three are located in respectively
Three mounting posts on slideway at rack for cleaning three, the upper end of described three mounting posts is welded with promotion plate, every described mounting post
Both sides, upper end are all welded with two pairs of support chips, and two pairs of support chips in every described mounting post all pass through sliding matching mode with corresponding
Slideway on rack for cleaning is connected, and every described mounting post lower end is welded with cleaning ring, equal on the inwall on each described cleaning ring
Even it is provided with flexible bristle；Three pieces of baffle plates it are welded with on the right side of described rack for cleaning upper surface；On middle described baffle plate, hydraulic pressure is installed
Cylinder；The top of described hydraulic cylinder is arranged on promotion plate；It is separately installed with two on two pieces of baffle plates of described hydraulic cylinder both sides to stretch
Bar；The top of described two expansion links is separately mounted to promote on plate；Three it are correspondingly arranged on to logical on the two side of described rack for cleaning
Hole；Every pair of described through hole is all equipped with a steel pipe in the middle of corresponding cleaning ring；The lower end of described rack for cleaning is symmetrically arranged with two
Downcomer；Described two downcomer ends stretch into inside header tank；Described header tank is placed on No. two installing plates；Described No. two
Water tank is laid on the right side of installing plate；The both sides of described water tank are provided with two side chains that draw water.
A kind of steel tube surface cleaning machine the most according to claim 1, it is characterised in that: the material of described guide holder is rubber.
A kind of steel tube surface cleaning machine the most according to claim 1, it is characterised in that the side chain that draws water described in: includes passing through spiral shell
Nail is arranged on the high-pressure hydraulic pump on No. two installing plates；The water inlet of described high-pressure hydraulic pump is connected with water tank by water inlet pipe；Described height
The outlet of water pump is connected by outlet pipe and three joints；The top two-port of described three joints respectively by two water service pipes with
Two shower nozzles are connected；Said two shower nozzle is symmetrically mounted on rack for cleaning sidewall.
A kind of steel tube surface cleaning machine the most according to claim 1, it is characterised in that: the central axis of every pair of described through hole,
The central axis three of a number semi-circular recesses central axis and No. two semi-circular recesses overlaps.
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| CN201510368325.XA CN104889120B (en) | 2015-06-26 | 2015-06-26 | A kind of steel tube surface cleaning machine |
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| CN201510368325.XA CN104889120B (en) | 2015-06-26 | 2015-06-26 | A kind of steel tube surface cleaning machine |
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| CN104889120A CN104889120A (en) | 2015-09-09 |
| CN104889120B true CN104889120B (en) | 2016-12-07 |
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| CN201510368325.XA Active CN104889120B (en) | 2015-06-26 | 2015-06-26 | A kind of steel tube surface cleaning machine |
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| CN105290054B (en) * | 2015-09-21 | 2018-06-19 | 浙江中五钢管制造有限公司 | Steel pipe inside and outside wall combines cleaning plant |
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| CN108481160A (en) * | 2018-04-16 | 2018-09-04 | 马鞍山市增润机械制造有限公司 | A kind of rust removing device for steel tube and its derusting method |
| CN108787643B (en) * | 2018-07-05 | 2024-02-02 | 张家港市圣鼎源制管有限公司 | Steel pipe cleaning machine |
| CN109550743A (en) * | 2018-12-29 | 2019-04-02 | 中核北方核燃料元件有限公司 | A kind of cladding tubes nozzle cleaning device |
| CN111852622B (en) * | 2020-07-01 | 2021-05-18 | 广州比美强机械技术开发有限公司 | New energy automobile water-cooled condenser |
| EP4305371A1 (en) * | 2021-03-11 | 2024-01-17 | Stoneage, Inc. | Multiple flexible lance drive apparatus with modular follower roller deck |
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| CN104889120A (en) | 2015-09-09 |
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