CN101444781B - Device for cleaning vanadium-removing copper wire balls - Google Patents
Device for cleaning vanadium-removing copper wire balls Download PDFInfo
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- CN101444781B CN101444781B CN2008102369299A CN200810236929A CN101444781B CN 101444781 B CN101444781 B CN 101444781B CN 2008102369299 A CN2008102369299 A CN 2008102369299A CN 200810236929 A CN200810236929 A CN 200810236929A CN 101444781 B CN101444781 B CN 101444781B
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Abstract
A device for cleaning vanadium-removing copper wire balls comprises a tunnel, a copper wire ball conveying mechanism which is arranged at the bottom of the tunnel and passes through the entire tunnel, and a suction tube which is arranged at the top of the tunnel and connected with a vacuum pump. An acid cleaning spray nozzle set, a rough cleaning spray nozzle set and a fine cleaning spray nozzle set are sequentially arranged on the inner wall of the tunnel from the inlet of the tunnel, and an acid cleaning liquid storage tank, a rough cleaning liquid storage tank and a fine cleaning liquid storage tank are sequentially arranged below the copper wire ball conveying mechanism in the positions corresponding to the spray nozzle sets. The acid cleaning spray nozzle set, the rough cleaning spray nozzle set and the fine cleaning spray nozzle set are all connected with a high-pressure hydraulic pump via pipelines, and the high-pressure hydraulic pump is correspondingly connected with acid cleaning liquid storage tank, the rough cleaning liquid storage tank and the fine cleaning liquid storage tank. The entire cleaning process is enclosed and mechanized; and during the cleaning process, no irritant gases are discharged and an operator does not directly contact the copper wire balls, so as not to affect the health of the operator.
Description
Technical field
The present invention relates to a kind of cleaning device, especially relate to a kind of device for cleaning vanadium-removing copper wire balls that titanium tetrachloride removes vanadium that is used for.
Background technology
From titanium tetrachloride, remove vanadium, mainly contain copper wire balls, mineral oil and aluminium powder at present and remove the vanadium method for three kinds.Wherein copper wire balls removes vanadium, be copper wire to be rolled into copper wire balls and layering is packed into except that in the vanadium tower, allow the gas phase titanium tetrachloride contact with copper wire balls by removing the vanadium tower continuously, it is lip-deep a kind of except that the vanadium means to make foreign matter of vanadium be deposited in copper wire, though copper wire balls is effective except that vanadium, can obtain high-quality titanium tetrachloride, but it is batch operation that copper wire balls removes vanadium, after the copper wire surface failure, will from tower, take out copper wire balls and clean up, after super-dry, return in the tower and just can reuse.To the regeneration washing of inefficacy copper wire balls, each producer still still adopts manual cleaning way at present, and this mode drawback is a lot: the one, and labour intensity is big, and efficient is low, and what need is manually more; The 2nd, work under bad environment, washing process is the open type operation, and often will use watery hydrochloric acid, the irritative gas that produces during washing, copper-containing wastewater endanger very big to human body, and waste water is difficult to focus on serious environment pollution; The 3rd, cleaning quality can't guarantee that the copper wire surface damage is serious, and copper loss is higher.
Summary of the invention
The object of the invention provides a kind of device for cleaning vanadium-removing copper wire balls.Big to solve the existing labour intensity of existing copper pompon regeneration washing, efficient is low, to human body and environmental hazard greatly, technical problem such as not environmental protection.
The present invention mainly solves above-mentioned technical problem by following technical proposals: this device for cleaning vanadium-removing copper wire balls has a tunnel, the bottom in this tunnel is provided with a copper wire balls conveying mechanism that runs through whole tunnel, exhaust tube is equipped with at top in the tunnel, and this exhaust tube is connected with vavuum pump; From tunnel portal, be provided with pickling shower nozzle group successively at the tunnel inwall, slightly wash the shower nozzle group, fine purifiation shower nozzle group then is provided with below the copper wire balls conveying mechanism and the corresponding pickling reservoir in above-mentioned shower nozzle group position successively, slightly washes reservoir, the fine purifiation reservoir; Described pickling shower nozzle group, slightly wash shower nozzle group, fine purifiation shower nozzle group and connect with corresponding high-pressure hydraulic pump respectively by pipeline, high-pressure hydraulic pump then respectively with the pickling reservoir, slightly wash reservoir, the fine purifiation reservoir is corresponding to be connected.
As preferably, the copper wire balls conveying mechanism comprises slide rail, a plurality of propelling flat boards that are provided with the infiltration hole, described propelling flat board is paved with whole slide rail, is provided with hydraulic cylinder at the starting point place of slide rail, and the push rod end of this hydraulic cylinder is fixed with push pedal, this push pedal is arranged on the slide rail, contacts with advancing a dull and stereotyped end face.In addition, advance at first of slide rail starting point place also to be provided with a storage plate storehouse directly over dull and stereotyped, the cross section in this storage plate storehouse is slightly larger than and advances dull and stereotypedly, is placed with one pile and advances flat board in the storehouse.
As preferably, tunnel floor is provided with the infiltration hole.
As preferably, the exhaust end of described vavuum pump is positioned under the liquid level of a reservoir wherein.
The whole cleaning process of the present invention has realized mechanization, closure, and copper wire balls does not have irritative gas to leak when cleaning, and operating personnel directly do not contact with copper wire balls, thus to health of operators without any influence.Cleaning quality of the present invention is good simultaneously, and the efficient height is simple to operate.Test shows: the present invention only needs two or three people's operations, just is equivalent to a twenty or thirty workman's cleansing power, has therefore alleviated labor strength greatly, has reduced production cost simultaneously.Reservoir of the present invention in addition can be concentrated the waste water that reclaims after copper wire balls cleans.Thereby be follow-up realization copper and vanadium recycling, non-pollution discharge has been laid good basis.
Description of drawings
Below by the drawings and specific embodiments, technical scheme of the present invention is described in further detail.
Fig. 1 is the structural representation of a kind of preferred implementation of the present invention;
Fig. 2 is the A of Fig. 1---the A cutaway view;
Fig. 3 is the structural representation of a kind of conveying mechanism of the present invention.
The specific embodiment
Fig. 1 is the structural representation of a kind of preferred implementation of the present invention, and Fig. 2 is its A-A cutaway view.By Fig. 1 and in conjunction with Fig. 2 as can be known, this device for cleaning vanadium-removing copper wire balls mainly by frame 20, pickling reservoir 11, is slightly washed reservoir 9, formations such as fine purifiation reservoir 4, tunnel 3, copper wire balls conveying mechanism 2, shower nozzle group 5,8,12.
Pickling reservoir 11 is slightly washed reservoir 9, and fine purifiation reservoir 4 is fixed on the terrace, and these cell bodies can be directly support tunnel 3 as the part of frame, and tunnel 3 is a linear, adopts acidproof PP plate to be welded, and its cross section is a rectangle.
3 inlets are provided with pickling shower nozzle group 12 successively on the inwall at 3 tops, tunnel from the tunnel, slightly wash shower nozzle group 8, fine purifiation shower nozzle group 5.Each shower nozzle group forms by the shower nozzle 53 of a plurality of marshallings, and the distance between each shower nozzle group is roughly the same.Its preferable installation site in the tunnel is: pickling shower nozzle group 12 is arranged on the sixth place of the 3 inlet tunnel length overalls from the tunnel, slightly wash 1/2nd places that shower nozzle group 8 is arranged on the 3 inlet tunnel length overalls from the tunnel, fine purifiation shower nozzle group 5 is arranged on 5/6ths places of the 3 inlet tunnel length overalls from the tunnel.Advance dull and stereotyped 22 belows to be provided with successively and the corresponding pickling reservoir 11 in above-mentioned shower nozzle group 12,8,5 positions, slightly wash reservoir 9, fine purifiation reservoir 4, and with the corresponding tunnel floor 7 in above-mentioned shower nozzle group 12,8,5 positions on be provided with the infiltration hole 71 can flow to smoothly in the corresponding groove so that the shower nozzle group is sprayed the water or the acid solution that get off.Pickling shower nozzle group 12, slightly wash shower nozzle group 8, fine purifiation shower nozzle group 5 respectively by pipeline 121,81,51 high-pressure hydraulic pumps 122,82,52 connections corresponding with it, high-pressure hydraulic pump 122,82,52 then respectively with pickling reservoir 11, slightly wash reservoir 9,4 corresponding connections of fine purifiation reservoir.
Pump-line 10 is equipped with at 3 tops, tunnel, this exhaust tube 10 is arranged on pickling shower nozzle group 12 and slightly washes between the shower nozzle group 8, exhaust tube 10 is connected with the suction end of vavuum pump 101 (vacuum for industrial use pump or air exhauster), the exhaust end of vavuum pump then stretch to pickling reservoir 11 by pipeline slightly wash reservoir 9 or the liquid level of reservoir such as fine purifiation reservoir 4 under.
The starting point of copper wire balls conveying mechanism 2 is positioned at 3 porch, tunnel, and its terminal point then is positioned at 3 exits, tunnel.Fig. 3 is a kind of preferred structure schematic diagram of this conveying mechanism, its mainly by slide rail 21, a plurality of and slide rail apart from wide propelling flat board 22, back and forth pusher 16 constitutes.Advancing flat board is 22 rectangles, adopts the PP plate to make, and its plate is provided with infiltration hole 221, and 22 1 of described propellings flat boards are paved with whole slide rail 21 near one.Slide rail 21 adopts the PP plate to make, its main part is fixed on the base plate 7 of 3 bottoms, tunnel, and its starting point is positioned at tunnel 3 arrival ends, and its terminal point is positioned on the frame 20 of tunnel 3 ports of export, starting point place at slide rail 21 is provided with hydraulic cylinder 15, and hydraulic cylinder 15 adopts traditional hydraulic gear 16 to drive.Hydraulic gear mainly is made up of fuel tank, hydraulic pump, reversal valve, motor, oil return pipe, casing.Its operation principle is as follows: hydraulic pump by Motor Drive after, oil suction from fuel tank, several times hydraulic pump pressurization back is by choke valve for fluid, reversal valve enters hydraulic cylinder 15 left chambeies, promotes its piston and moves right.The oil in hydraulic cylinder 15 right chambeies flows back to fuel tank through reversal valve and oil return pipe simultaneously.After the reversal valve commutation, then the oil in the force pipe will be through choke valve, and reversal valve enters hydraulic cylinder 15 right chambeies, promote its piston is moved to the left, and the oil that makes hydraulic cylinder 15 left chambeies flows back to fuel tank through reversal valve behind the oil return pipe.As seen, as long as allow reversal valve commutate, just can allow the push rod 14 on the hydraulic cylinder 16 move reciprocatingly by certain frequency.
The conveying principle of above-mentioned copper wire balls conveying mechanism 2 is: before hydraulic pump was opened, the push rod 14 of hydraulic cylinder 15 was in the maximum collapse state, advanced this moment dull and stereotyped 22 to be paved with whole slide rail 21, and the propelling at slide rail 21 starting point places dull and stereotyped 22 contacts with push pedal 13; After hydraulic pump was opened, all on the push rod 14 promotion slide rails 21 advanced dull and stereotyped 22 to promote comprehensively, and will be placed on basket 6 promotions of filling copper ball in the propelling dull and stereotyped 22; After shifting maximum stretched condition onto, push rod 14 resets, when resetting to push rod 14 and be in the maximum collapse state, occur one on the slide rail 21 and be slightly larger than the room that advances dull and stereotyped length, the staff advances dull and stereotyped 22 to put into the room rapidly with one, propelling flat board 22 allow this propelling dull and stereotyped 22 contact, so can integral body advance again with push pedal 13.
In addition, there is a kind of mode to realize automatically for plate to above-mentioned copper wire balls conveying mechanism.Promptly first of slide rail 21 starting point places advance dull and stereotyped 22 directly over (occur on the slide rail 21 advance dull and stereotyped empty place directly over) a storage plate storehouse 17 is set, the cross section in this storage plate storehouse 17 is slightly larger than and advances dull and stereotyped 22, in the storehouse, be placed with one pile and advance dull and stereotyped 22, when push rod 14 is in the maximum collapse state, when one of appearance is slightly larger than the room that advances dull and stereotyped 22 length on the slide rail 21, advance dull and stereotyped 22 just to fall in the room automatically because of gravity, when push pedal is stretched, push pedal 13 just can promote to advance flat board 22, makes it to advance.
Adopting the advantage of above-mentioned propelling structure is that mechanical realization is simple, do not need metallic elements such as bearing, roller in the slide rail, so decay resistance is fairly good, and not fragile, maintenance cost is low, and load capacity is strong, can the heavy especially copper ball basket 6 of load.
Copper wire balls conveying mechanism 2 also can adopt following a kind of structure design.Promptly adopt the ribbon conveyer of conventional construction, this conveyer is made of adhesive tape, carrying roller, support, transmission mechanism etc., and transmission mechanism is by motor, driving drum, shaft coupling, compositions such as decelerator.Because adhesive tape, carrying roller, support are arranged in the tunnel, in order to alleviate hydrochloric acid the iron and steel parts of conveyer is caused action of rust, support, carrying roller etc. should adopt material manufacturings such as acid resisting steel, PP plate as far as possible.Because the transmission mechanism of this conveyer generally is positioned at outside the tunnel and (promptly is arranged on the starting point end of conveyer), therefore its material there is not special requirement.
Certainly, copper wire balls conveying mechanism 2 is not limited only to above-mentioned embodiment, when the copper wire balls conveying mechanism is similar conveying equipments such as roller conveyor, belongs to protection scope of the present invention equally.
Claims (5)
1. a device for cleaning vanadium-removing copper wire balls is characterized in that this cleaning device has a tunnel, and the bottom in tunnel is provided with a copper wire balls conveying mechanism that runs through whole tunnel, at the top in tunnel exhaust tube is housed, and this exhaust tube is connected with vavuum pump; From tunnel portal, be provided with pickling shower nozzle group successively at the tunnel inwall, slightly wash the shower nozzle group, fine purifiation shower nozzle group then is provided with below the copper wire balls conveying mechanism and the corresponding pickling reservoir in above-mentioned shower nozzle group position successively, slightly washes reservoir, the fine purifiation reservoir; Described pickling shower nozzle group, slightly wash shower nozzle group, fine purifiation shower nozzle group and connect with corresponding high-pressure hydraulic pump respectively by pipeline, high-pressure hydraulic pump then respectively with the pickling reservoir, slightly wash reservoir, the fine purifiation reservoir is corresponding to be connected.
2. device for cleaning vanadium-removing copper wire balls according to claim 1, it is characterized in that described copper wire balls conveying mechanism comprises slide rail, a plurality of propelling flat boards that are provided with the infiltration hole, described propelling flat board is paved with whole slide rail, starting point place at slide rail is provided with hydraulic cylinder, the push rod end of this hydraulic cylinder is fixed with push pedal, and this push pedal is arranged on the slide rail, contacts with advancing a dull and stereotyped end face.
3. device for cleaning vanadium-removing copper wire balls according to claim 2, it is characterized in that first of described slide rail starting point place advances and also be provided with a storage plate storehouse directly over dull and stereotyped, the cross section in this storage plate storehouse is slightly larger than and advances flat board, is placed with one pile and advances dull and stereotyped in the storehouse.
4. device for cleaning vanadium-removing copper wire balls according to claim 1 and 2 is characterized in that described tunnel floor is provided with the infiltration hole.
5. device for cleaning vanadium-removing copper wire balls according to claim 1 and 2, the exhaust end that it is characterized in that described vavuum pump are positioned under the liquid level of a reservoir wherein.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN2008102369299A CN101444781B (en) | 2008-12-19 | 2008-12-19 | Device for cleaning vanadium-removing copper wire balls |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2008102369299A CN101444781B (en) | 2008-12-19 | 2008-12-19 | Device for cleaning vanadium-removing copper wire balls |
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| Publication Number | Publication Date |
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| CN101444781A CN101444781A (en) | 2009-06-03 |
| CN101444781B true CN101444781B (en) | 2011-07-13 |
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| CN2008102369299A Active CN101444781B (en) | 2008-12-19 | 2008-12-19 | Device for cleaning vanadium-removing copper wire balls |
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| CN101956201B (en) * | 2009-07-16 | 2014-01-01 | 宝钢集团新疆八一钢铁有限公司 | Environment-friendly steel wire pickling bath |
| DE102013005347A1 (en) * | 2012-04-26 | 2013-10-31 | Heidelberger Druckmaschinen Ag | Method for treating laundry detergents for cleaning color chambers of rotary printing machine, involves opening through hole between washing chamber and tank to flow cleaning fluid, and color and dirt particles from chamber into tank |
| CN103615868A (en) * | 2013-03-12 | 2014-03-05 | 中航天赫（唐山）钛业有限公司 | Copper wire ball forced convection drying method and device |
| CN103572523B (en) * | 2013-11-07 | 2015-08-26 | 山东领潮新材料有限公司 | A kind of wash machine equipment for fabric and cleaning method thereof |
| CN105344634A (en) * | 2015-09-08 | 2016-02-24 | 宁国市南方耐磨材料有限公司 | Anti-abrasion steel ball cleaning device |
| CN105598064A (en) * | 2015-09-08 | 2016-05-25 | 宁国市南方耐磨材料有限公司 | Wear-resisting steel ball circular cleaning device |
| CN105839132B (en) * | 2016-06-03 | 2017-11-10 | 衢州乐创节能科技有限公司 | A kind of electrolyzing hydrofluoric acid groove disassembles cleaning device |
| CN109201570B (en) * | 2018-09-04 | 2021-09-14 | 南京六合高新建设发展有限公司 | Multistage pickling facilities of monocrystalline silicon rod for new energy battery production |
| CN112775137A (en) * | 2020-12-22 | 2021-05-11 | 内蒙古东岳金峰氟化工有限公司 | Multichannel alkali washing circulation tank |
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| US6454873B1 (en) * | 1999-05-11 | 2002-09-24 | Regenex, L.L.P. | System for processing fiberglass |
| CN2846443Y (en) * | 2005-07-22 | 2006-12-13 | 中国第二十冶金建设公司 | Movable acid washing device |
| CN201062205Y (en) * | 2007-06-04 | 2008-05-21 | 仙桃市中星电子材料有限公司 | Copper-ball vanadium removing device |
| CN201317679Y (en) * | 2008-12-19 | 2009-09-30 | 仙桃市中星电子材料有限公司 | Vanadium-removing copper wire ball cleaning device |
-
2008
- 2008-12-19 CN CN2008102369299A patent/CN101444781B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6454873B1 (en) * | 1999-05-11 | 2002-09-24 | Regenex, L.L.P. | System for processing fiberglass |
| CN2846443Y (en) * | 2005-07-22 | 2006-12-13 | 中国第二十冶金建设公司 | Movable acid washing device |
| CN201062205Y (en) * | 2007-06-04 | 2008-05-21 | 仙桃市中星电子材料有限公司 | Copper-ball vanadium removing device |
| CN201317679Y (en) * | 2008-12-19 | 2009-09-30 | 仙桃市中星电子材料有限公司 | Vanadium-removing copper wire ball cleaning device |
Non-Patent Citations (1)
| Title |
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| JP平10-251700A 1998.09.22 |
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| CN101444781A (en) | 2009-06-03 |
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Denomination of invention: Device for cleaning vanadium-removing copper wire balls Effective date of registration: 20130918 Granted publication date: 20110713 Pledgee: China Development Bank Co. Pledgor: XIANTAO ZHONGXING ELECTRONIC MATERIAL CO.,LTD. Registration number: 2013420000017 |
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