The base automatic installation apparatus of wind-driven generator
Technical field
The present invention relates to a kind of manufacture auxiliary equipment of wind-driven generator, the brake disc on the base of particularly large-scale wind driven generator and the installation auxiliary device of brake.
Background technology
In prior art, in the assembling of the large-scale wind driven generator of more than single-machine capacity 1.5MW, there is a lot of technical barrier, one of them is exactly the installation of generator base, the base of this large-scale wind driven generator has two installed surfaces, one is the installed surface be connected with generator main frame, it two is the installed surface be connected with tower cylinder top, when plant produced, need installed surface installs driftage bearing in advance, the parts such as brake disc and brake, when these parts are installed, need on the one hand to overturn generator base, need brake on the other hand, appropriate location is delivered in brake disc and yaw axis acknowledgement of consignment, due to driftage bearing, the volume of brake and brake disc is larger, Heavy Weight, be difficult to accurately screwed hole be positioned by the hanging method of routine, therefore, its installation effectiveness is low, easily go out security incident.
Summary of the invention
The object of this invention is to provide a kind of base automatic installation apparatus of wind-driven generator, driftage bearing, brake disc and brake reliably can be installed, and can ensure that production efficiency is high, speed is fast.
The object of the present invention is achieved like this: a kind of base automatic installation apparatus of wind-driven generator, is characterized in that: comprise end bearing, end bearing is arranged with two X-axis guide rails in parallel;
The front portion of X-axis guide rail is connected with front support platform through X-axis front-slider, front support platform is arranged with two Y-axis fromer rails in parallel, Y-axis fromer rail is connected with front console through Y-axis front-slider, front console is uprightly provided with Z axis fore-stock, Z axis fore-stock is arranged with two Z axis fromer rails in parallel; Z axis fromer rail is connected with little lifting platform through Z axis front-slider, little lifting platform is fixed with brake material loading servomotor, the axis of described brake material loading servo motor output shaft is parallel with X-axis;
The rear portion of X-axis guide rail is connected with rear support platform through X-axis rear slider, rear support platform is arranged with two Y-axis rear rails in parallel, Y-axis rear rail is connected with aftertable through Y-axis rear slider, aftertable is uprightly provided with Z axis after-poppet, Z axis after-poppet is arranged with two Z axis rear rails in parallel; Z axis rear rail is connected with large lifting platform through Z axis rear slider, large lifting platform is fixed with Y-axis material loading servomotor, the axis of described Y-axis material loading servomotor is parallel with Y-axis; The output shaft end of Y-axis material loading servomotor is connected with runing rest, runing rest is fixed with X-axis rotating servo motor, and the output shaft end of X-axis rotating servo motor is connected with the locating support for fixing brake disc or driftage bearing;
Bearing of the described end is provided with X-axis tooth bar between two X-axis guide rails, and front support platform is provided with movable motor before X-axis, and before X-axis, the output gear of movable motor is meshed with X-axis tooth bar; Rear support platform is provided with movable motor after X-axis, and after X-axis, the output gear of movable motor is meshed with X-axis tooth bar;
Tooth bar before described front support platform is provided with Y-axis between two Y-axis fromer rails, front console is fixed with movable motor before Y-axis, before Y-axis, the output gear of movable motor is meshed with tooth bar before Y-axis; Tooth bar after described rear support platform is provided with Y-axis between two Y-axis rear rails, aftertable is fixed with movable motor after Y-axis, after Y-axis, the output gear of movable motor is meshed with tooth bar after Y-axis;
Tooth bar before described Z axis fore-stock is provided with Z axis between two Z axis fromer rails, little lifting platform is fixed with lifting motor before Z axis, before Z axis, the output gear of lifting motor is meshed with tooth bar before Z axis; Tooth bar after described Z axis after-poppet is provided with Z axis between two Z axis rear rails, large lifting platform is fixed with lifting motor after Z axis, after Z axis, the output gear of lifting motor is meshed with tooth bar after Z axis;
Bearing side is provided with feeding belt at the described end, and feeding belt front end is provided with backgauge platform, and backgauge platform correspondence is arranged on the piston rod external part of cylinder, and the axis of described cylinder parallels with Y-axis, and the Y-axis bearing of trend of backgauge platform is provided with feeding platform; The output shaft end of described brake material loading servomotor is arranged with two bearing pins in parallel, and when brake is positioned on feeding platform, described two bearing pins can insert in the installing hole on brake just.
When the present invention works, large lifting platform is for installing driftage bearing or brake disc, little lifting platform is for installing brake, to install brake disc, first by lifting motor after Z axis, large lifting platform is dropped to extreme lower position, then by Y-axis material loading servomotor rotational positioning support, locating support is set level, then brake disc is lain on locating support and also suitably locked, now, the inner ring entirety of brake disc is enclosed within outside Z axis after-poppet, then by lifting motor after Z axis, large lifting platform is risen to a high position, again by Y-axis material loading servomotor rotational positioning support, locating support is erected, then, drive locating support to the base of high-rating generator, need the position of assembling along X-motion, now, installed surface on base is uprightly arranged, close to rigging position, need adjustment brake disc in X-axis, position in Y-axis and Z-direction, simultaneously, by X-axis rotating servo motor rotational angle, can be just right by the hole needing to install, base is connected with brake disc with bolt, installation and the brake disc of driftage bearing are similar.When brake installed by needs, rear support platform is return, by feeding belt feeding, brake is fed to one by one on backgauge platform, under the promotion of cylinder, brake on backgauge platform is pushed on feeding platform, little lifting platform is along X-axis, Y-axis and Z axis move to position corresponding to brake, turning stopper material loading servomotor, make bearing pin just to two installing holes of the setting on brake, again by the motion of X axis, bearing pin can be inserted in two installing holes, now, little lifting platform can drive brake to move upward, brake can be moved to the position needing to install, turning stopper material loading servomotor again, make remaining installing hole on brake can just to the corresponding mounting hole on base, then by pin or Bolt to position, brake is tentatively fixed on base, little lifting platform can be return, carry out the installation of next brake.As can be seen from said process, this device is mounted on installation driftage bearing, brake disc and brake on same equipment, can share X-axis guide rail, assembling between the two can not interfere, this device energy automation is installed, and its installation accuracy is high, and installation rate is fast.This device is exclusively used in the floor installation of large-scale wind driven generator.
As a further improvement on the present invention, the top of described Z axis after-poppet is provided with fixed pulley group, and the rear side of Z axis after-poppet is provided with counterweight, and the cable wire of large lifting platform top through walking around fixed pulley group is connected with described counterweight.Because the weight of driftage bearing and brake disc is large, adopt counterweight to connect large lifting platform, the weight of driftage bearing and brake disc can be balanced, stressed little during large lifting of lifting table, work more steady.
For ensureing that counterweight movement is smooth and easy further, meanwhile, Z axis after-poppet also has enough intensity, and the rear portion of described Z axis after-poppet is provided with longitudinal stiffener, and described counterweight is between adjacent two pieces of stiffeners.
As a further improvement on the present invention, described front support platform and Y-axis fromer rail extend outside end bearing away from one end of feeding belt.When installing driftage bearing and brake disc, Z axis fore-stock can be dodged on earth outside bearing, abdicates enough large operating space, to further facilitate installation.
For ensureing compact conformation, before described Y-axis, movable motor to be arranged on the upside of front support platform and between two Y-axis fromer rails, the passage that before described front console is provided with and can holds Y-axis, movable motor passes.The program makes the width of front support platform less, compact conformation, and meanwhile, front support platform width is little, and leave larger X-motion leeway can to rear support platform, reduction front support platform and rear support platform move the possibility of interference further.
Installing hole for ease of brake is located, and described little lifting platform is provided with camera.Can the alignment situation of direct vision installing hole by camera, rotate to manipulate X-axis rotating servo motor, and manipulation X-axis, Y-axis, feeding in Z-direction.
Accompanying drawing explanation
Fig. 1 is three-dimensional structure diagram one of the present invention.
Fig. 2 is three-dimensional structure diagram two of the present invention.
Fig. 3 is structural representation of the present invention.
Wherein, 1X axis rail, 2X axle tooth bar, tooth bar before 3Y axle, 4Y axle fromer rail, 5Y axle front-slider, 6Z axle fore-stock, 7 brakes, 8 cameras, lifting motor before 9Z axle, tooth bar before 10Z axle, 11Z axle fromer rail, 12 fixed pulley groups, 13 locating supports, 14 brake discs, 15Y axle material loading servomotor, lifting motor after 16Z axle, tooth bar after 17Z axle, 18Z axle after-poppet, 19Z axle rear rail, 20 aftertables, 21Y axle rear rail, 22 feeding belts, 23 cylinders, 24 backgauge platforms, 25 counterweights, 26 stiffeners, 27X axle rotating servo motor, 28Z axle rear slider, 29 rear support platforms, movable motor before 30X axle, movable motor before 31Y axle, tooth bar after 32Y axle, movable motor after 33Y axle, movable motor after 34X axle, 35 end bearings, 36X axle rear slider, 37 feeding platforms, 38 brake material loading servomotors, 39 runing rests, 40 front support platforms, 41 passages, 42 front consoles, 43 bearing pins, 44X axle front-slider, 45 little lifting platforms, 46 large lifting platforms.
Detailed description of the invention
As Figure 1-3, be a kind of base automatic installation apparatus of wind-driven generator, comprise end bearing 35, end bearing 35 is arranged with two X-axis guide rails 1 in parallel;
The front portion of X-axis guide rail 1 is connected with front support platform 40 through X-axis front-slider 44, front support platform 40 is arranged with two Y-axis fromer rails 4 in parallel, Y-axis fromer rail 4 is connected with front console 42 through Y-axis front-slider 5, front console 42 is uprightly provided with Z axis fore-stock 6, Z axis fore-stock 6 is arranged with two Z axis fromer rails 11 in parallel; Z axis fromer rail 11 is connected with little lifting platform 45 through Z axis front-slider, little lifting platform 45 is fixed with brake material loading servomotor 38, the axis of the output shaft of brake material loading servomotor 38 is parallel with X-axis;
The rear portion of X-axis guide rail 1 is connected with rear support platform 29 through X-axis rear slider 36, rear support platform 29 is arranged with two Y-axis rear rails 21 in parallel, Y-axis rear rail 21 is connected with aftertable 20 through Y-axis rear slider, aftertable 20 is uprightly provided with Z axis after-poppet 18, Z axis after-poppet 18 is arranged with two Z axis rear rails 19 in parallel; Z axis rear rail 19 is connected with large lifting platform 46 through Z axis rear slider 28, large lifting platform 46 is fixed with Y-axis material loading servomotor 15, the axis of Y-axis material loading servomotor 15 is parallel with Y-axis; The output shaft end of Y-axis material loading servomotor 15 is connected with runing rest 39, runing rest 39 is fixed with X-axis rotating servo motor 27, and the output shaft end of X-axis rotating servo motor 27 is connected with the locating support 13 for fixing brake disc 14 or driftage bearing;
End bearing 35 is provided with X-axis tooth bar 2 between two X-axis guide rails 1, and front support platform 40 is provided with movable motor 30 before X-axis, and before X-axis, the output gear of movable motor 30 is meshed with X-axis tooth bar 2; Rear support platform 29 is provided with movable motor 34 after X-axis, and after X-axis, the output gear of movable motor 34 is meshed with X-axis tooth bar 2;
Tooth bar 3 before front support platform 40 is provided with Y-axis between two Y-axis fromer rails 4, front console 42 is fixed with movable motor 31 before Y-axis, before Y-axis, the output gear of movable motor 31 is meshed with tooth bar before Y-axis 3; Tooth bar 32 after rear support platform 29 is provided with Y-axis between two Y-axis rear rails 21, aftertable 20 is fixed with movable motor 33 after Y-axis, after Y-axis, the output gear of movable motor 33 is meshed with tooth bar after Y-axis 32;
Tooth bar 10 before Z axis fore-stock 6 is provided with Z axis between two Z axis fromer rails 11, little lifting platform 45 is fixed with lifting motor 9 before Z axis, before Z axis, the output gear of lifting motor 9 is meshed with tooth bar before Z axis 10; Tooth bar 17 after Z axis after-poppet 18 is provided with Z axis between two Z axis rear rails 19, large lifting platform 46 is fixed with lifting motor 16 after Z axis, after Z axis, the output gear of lifting motor 16 is meshed with tooth bar after Z axis 17;
End bearing 35 side is provided with feeding belt 22, and feeding belt 22 front end is provided with backgauge platform 24, and backgauge platform 24 correspondence is arranged on the piston rod external part of cylinder 23, and the axis of cylinder 23 parallels with Y-axis, and the Y-axis bearing of trend of backgauge platform 24 is provided with feeding platform 37; The output shaft end of brake material loading servomotor 38 is arranged with two bearing pins 43 in parallel, and when brake 7 is positioned on feeding platform 37, two bearing pins 43 can insert in the installing hole on brake 7 just.
The top of Z axis after-poppet 18 is provided with fixed pulley group 12, and the rear side of Z axis after-poppet 18 is provided with counterweight 25, and the cable wire of large lifting platform 46 top through walking around fixed pulley group 12 is connected with counterweight 25.The rear portion of Z axis after-poppet 18 is provided with longitudinal stiffener 26, and counterweight 25 is between adjacent two pieces of stiffeners 26.
Front support platform 40 and Y-axis fromer rail 4 extend outside end bearing 35 away from one end of feeding belt 22.Before Y-axis, movable motor 31 to be arranged on the upside of front support platform 40 and between two Y-axis fromer rails 4, the passage 41 that before front console 42 is provided with and can holds Y-axis, movable motor 31 passes.Little lifting platform 45 is provided with camera 8.
X-axis in this device, Y-axis, Z axis are the axle of conventional three-coordinate, and arbitrary axis is mutually vertical between two.
During work, large lifting platform 46 is for installing driftage bearing or brake disc, little lifting platform 45 is for installing brake, example is installed as to install brake disc, first by lifting motor after Z axis 16, large lifting platform 46 is dropped to extreme lower position, then by Y-axis material loading servomotor 15 rotational positioning support 13, locating support 13 is set level, then brake disc 14 is lain on locating support 13 and also suitably locked, now, the inner ring entirety of brake disc 14 is enclosed within outside Z axis after-poppet 18, then by lifting motor after Z axis 16, large lifting platform 46 is risen to a high position, runing rest 39 is rotated again by Y-axis material loading servomotor 15, locating support 13 is driven to erect, then, locating support 13 is driven to need the position of assembling to the base of high-rating generator along X-motion, now, installed surface on base is uprightly arranged, close to rigging position, need adjustment brake disc 14 in X-axis, position in Y-axis and Z-direction, simultaneously, by X-axis rotating servo motor 27 rotational angle, can be just right by the hole needing to install, base is connected with brake disc 14 with bolt, installation and the brake disc 14 of driftage bearing are similar.When brake 7 installed by needs, rear support platform 29 is return, by feeding belt 22 feeding, brake 7 is fed to one by one on backgauge platform 24, under the promotion of cylinder 23, brake 7 on backgauge platform 24 is pushed on feeding platform 37, little lifting platform 45 is along X-axis, Y-axis and Z axis move to the position of brake 7 correspondence, turning stopper material loading servomotor 38, make bearing pin 43 just to two installing holes of setting on brake 7, again by the motion of X axis, bearing pin 43 can be inserted in two installing holes, now, little lifting platform 45 can drive brake 7 to move upward, brake 7 can be moved to the position needing to install, turning stopper material loading servomotor 38 again, make remaining installing hole on brake 7 can just to the corresponding mounting hole on base, then by pin or Bolt to position, brake 7 is tentatively fixed on base, little lifting platform 45 can be return, carry out the installation of next brake 7.As can be seen from said process, this device is mounted on installation driftage bearing, brake disc 14 and brake 7 on same equipment, can share X-axis guide rail 1, assembling between the two can not interfere, this device energy automation is installed, and its installation accuracy is high, and installation rate is fast.This device is exclusively used in the floor installation of large-scale wind driven generator.
The present invention is not limited to above-described embodiment; on the basis of technical scheme disclosed by the invention; those skilled in the art is according to disclosed technology contents; do not need performing creative labour just can make some to some technical characteristics wherein to replace and distortion, these are replaced and are out of shape all in protection scope of the present invention.