CN104867616A - Novel cable production line - Google Patents
Novel cable production line Download PDFInfo
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- CN104867616A CN104867616A CN201410065434.XA CN201410065434A CN104867616A CN 104867616 A CN104867616 A CN 104867616A CN 201410065434 A CN201410065434 A CN 201410065434A CN 104867616 A CN104867616 A CN 104867616A
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- cable
- talcum powder
- production line
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- spark machine
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- Manufacturing Of Electric Cables (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The present invention discloses a novel cable production line which comprises a pay-off rack, two spark machines, two talcum powder boxes, an insulating sheath layer extruder, two cooling water tank, two dryers, a printing machine, traction equipment, and a take-off rack. Through releasing a cable core wire on the pay-off rack to go through a first spark machine and a first talcum powder box orderly and sequentially go through the insulating sheath layer extruder, after the cable wire core is coated by the melt cable insulation sheath layer material extruded by the mold of the insulating sheath layer extruder, then the cable wire core sequentially goes through a first cooling water tank, a first dryer, the printing machine, a second cooling water tank, a second dryer, the traction equipment, a second spark machine and a second talcum powder box and then is collected by the take-off rack to be a coil. Compared with a long heating pipeline needed by traditional rubber cable 'sulfuration' and 'cross-linking' of a plastic cable, and the novel cable production line has the advantages of the low cost of an entire production line, a short construction period, short production line, small occupation space, energy saving and environmental protection.
Description
Technical field
The present invention relates to cable production equipment field, be specifically related to a kind of novel cable production line.
Background technology
Cable is made up of wire and coating layer, the insulating jacket layer that coating layer is mainly surrounded by materials such as rubber, resin, polyethylene, the screen being also provided with electric conductivity had, and the overcoat that intensity is higher.The production process of cable is: the material of coating layer is by extruder hot melt and be sent to head and wire converges, and by the mould in head, wrapper material is wrapping to outside wire.Elastomeric material due to integument is all macromolecular material, and the microstructure of its inside all belongs to linear structure, and intensity is very low, cannot use, and has to pass through sulfuration or crosslinked, and forming network structure could use.Former process names continued to use by ordinary rubber cable, becomes " sulfuration ", and plastic cable becomes " being cross-linked ", and both do not have this qualitative difference, " be cross-linked " in engineering and refer to sulfuration, crosslinked in one or both.Vulcanization crosslinking technique more advanced is at present high-temperature process, the heating pipe line that it is heat-conducting medium with steam or nitrogenize that namely shaping cable passes through, and macromolecule material under the high temperature conditions internal structure changes, and forms network structure.But because the time of sulfuration or crosslinked needs is longer, enhance productivity, will use longer heating pipe line, general heating pipe line all reaches more than hundred meters.Due to enter heating pipe line cable integument ot-yet-hardened sizing, steam or nitrogen are very unstable in addition, by time gravitate there will be bias.In order to avoid gravity effect, existing cable production line all adopts the vertical production line of setting.Wherein, produce the catenary suspension type continuous vulcanization production line that the three-layer co-extruded high-pressure rubber sleeve cable of 10-35KV needs more than 20 meter, the twisted polyethylene cable producing 110-500KV needs the high tower production line of more than hundred meters.Obviously, the cost of these two kinds of production lines is all very expensive, the investment of general needs several ten million and even several hundred million unit, the construction period reaches more than 2 years, needs to burn coal, consume fuel, and need to increase the equipment such as boiler, energy consumption is very high, and discharge capacity is large, seriously polluted, thus constrain the development of China's cable production.
Summary of the invention
For solving the problems of the technologies described above, we have proposed a kind of novel cable production line, it is cheap, and the construction period is short, produces line shorter, and occupation of land space is less, energy-conserving and environment-protective, and production operation is easy.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of novel cable production line, comprises pay off rack, two spark machines, two talcum powder casees, insulating jacket layer extruder, two boshes, two driers, inker, pulling equipment and take-up stands; Described two spark machines are the first spark machine and the second spark machine, two talcum powder casees are the first talcum powder case and the second talcum powder case, described two boshes are the first bosh and the second bosh, and two driers are the first drier and the second drier; Described pay off rack is located at whole production line foremost, is disposed with the first spark machine, the first talcum powder case, insulating jacket layer extruder, the first bosh, the first drier, inker, the second bosh, the second drier, pulling equipment, the second spark machine, the second talcum powder case and take-up stand after it; Cable core passes described first spark machine and the first talcum powder case successively after being decontroled by described pay off rack, and enter described insulating jacket layer extruder continuously, after the melting cable insulation jacket layer material extruded by the mould of insulating jacket layer extruder is coated, again successively by the first bosh, the first drier, inker, the second bosh, the second drier, pulling equipment, the second spark machine and the second talcum powder case, then collected rolling by described take-up stand.
Preferably, be also provided with straightening platform between described pay off rack and described first spark machine, described straightening platform is provided with the aligning wheel correcting cable core.
Preferably, also meter counter is provided with between described pulling equipment and described second spark machine.
Preferably, also storage rack is provided with between described pulling equipment and described meter counter.
Preferably, described pulling equipment is that frequency control motor drives traction wheel, and described traction wheel pulls cable to move backward.
Pass through technique scheme, novel cable production line of the present invention, by cable core is passed described first spark machine and the first talcum powder case successively after being decontroled by described pay off rack, and enter described insulating jacket layer extruder continuously, after the melting cable insulation jacket layer material extruded by the mould of insulating jacket layer extruder is coated, again successively by the first bosh, the first drier, inker, the second bosh, the second drier, pulling equipment, the second spark machine and the second talcum powder case, then collected rolling by described take-up stand.It is made to use longer heating pipe line to compare with " sulfuration " of traditional rubber cable and plastic cable " being cross-linked " is required, its whole product line is cheap, construction period is short, produce line shorter simultaneously, take up an area space less, energy-conserving and environment-protective, and production operation is easy, thus reach simple, the reasonable in design and object that effect is good of structure.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the schematic diagram of a kind of novel cable production line disclosed in the embodiment of the present invention.
Numeral and the corresponding component title represented by letter in figure:
1. pay off rack 2. straightening platform 31. first spark machine 32. second spark machine
41. first talcum powder case 42. second talcum powder case 5. cable cores 6. are exhausted
Edge restrictive coating extruder 7. host computer control cabinet 81. first bosh 82.
Second bosh 91. first drier 92. second drier 10. lettering
Machine 11. storage rack 13. pulling equipment 14. meter counter 15. take-up stand
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
The invention provides a kind of novel cable production line, it is cheap, and the construction period is short, produces line shorter, and occupation of land space is less, and production operation is easy.
Below in conjunction with embodiment and embodiment, the present invention is further detailed explanation.
Embodiment.
As shown in Figure 1, a kind of novel cable production line, comprises pay off rack 1, two spark machines, two talcum powder casees, insulating jacket layer extruder 6, two boshes, two driers, inker 10, pulling equipment 13 and take-up stands 15; Described two spark machines are the first spark machine 31 and the second spark machine 32, two talcum powder casees are the first talcum powder case 41 and the second talcum powder case 42, described two boshes are the first bosh 81 and the second bosh 82, two driers is the first drier 91 and the second drier 92; Described pay off rack 1 is located at whole production line foremost, is disposed with the first spark machine 31, first talcum powder case 41, insulating jacket layer extruder 6, first bosh 81, first drier 91, inker 10, second bosh 82, second drier 92, pulling equipment 13, second spark machine 32, second talcum powder case 42 and take-up stand 15 after it; Cable core 5 passes described first spark machine 31 and the first talcum powder case 41 successively after being decontroled by described pay off rack 1, and enter described insulating jacket layer extruder 6 continuously, after the melting cable insulation jacket layer material extruded by the mould of insulating jacket layer extruder 6 is coated, again successively by the first bosh 81, first drier 91, inker 10, second bosh 82, second drier 92, pulling equipment 13, second spark machine 32 and the second talcum powder case 42, then collected rolling by described take-up stand 15.
Wherein, be also provided with straightening platform 2 between described pay off rack 1 and described first spark machine 31, described straightening platform 2 is provided with the aligning wheel correcting cable core.Meter counter 14 is also provided with between described pulling equipment 13 and described second spark machine 32.Storage rack 11 is also provided with between described pulling equipment 13 and described meter counter 14.Described pulling equipment 13 is frequency control motor drive traction wheel, and described traction wheel pulls cable to move backward.
In this example, the novel cable production line operation principle of the technical program is: as shown in Figure 1, first after cable core 5 launches by pay off rack 1, the aligning wheel be provided with through straightening platform 2 carries out correction process to cable core, to ensure that it is on the same line on whole production line, then enter in the first spark machine 31 and carry out Insulation monitoring, then enter the first talcum powder case 41 and carry out drying process, simultaneously, on the host computer control cabinet 7 of insulating jacket layer extruder 6, operation makes its work by the melting of cable insulation jacket layer material, then cable core 5 sends into the head place of insulating jacket layer extruder 6, the cable insulation jacket layer material of now head place mould melting out by continuous to carrying out coated through cable core 5 herein, then enter the first bosh 81 together to carry out cooling and make it solidify, and then carry out drying through the first drier 91, the character that inker 10 needs at cable insulation jacket layer surface printing is adopted after dry, and then enter the second bosh 82 and cool, then again through the dry process again of the second drier 92, then Towed Unit 13 tractive backward, and after the buffer memory of storage rack 11, come meter counter 14 and carry out on-line measurement, then again after the Insulation monitoring of the second spark machine 32 is qualified, again by the second talcum powder case 42, the moisture of adhesion is sopped up drying, finally by take-up stand 15, finished cable is collected rolling again.
Pass through technique scheme, novel cable production line of the present invention, by cable core 5 is passed described first spark machine 31 and the first talcum powder case 41 successively after being decontroled by described pay off rack 1, and enter described insulating jacket layer extruder 6 continuously, after the melting cable insulation jacket layer material extruded by the mould of insulating jacket layer extruder 6 is coated, again successively by the first bosh 81, first drier 91, inker 10, second bosh 82, second drier 92, pulling equipment 13, storage rack 11, meter counter 14, second spark machine 32 and the second talcum powder case 42, rolling is collected again by described take-up stand 15.It is made to use longer heating pipe line to compare with " sulfuration " of traditional rubber cable and plastic cable " being cross-linked " is required, its whole product line is cheap, construction period is short, produce line shorter simultaneously, take up an area space less, energy-conserving and environment-protective, and production operation is easy, thus reach simple, the reasonable in design and object that effect is good of structure.
Above-described is only a kind of novel cable production line preferred implementation of the present invention; it should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise of the invention; can also make some distortion and improvement, these all belong to protection scope of the present invention.
Claims (5)
1. a novel cable production line, is characterized in that, comprises pay off rack, two spark machines, two talcum powder casees, insulating jacket layer extruder, two boshes, two driers, inker, pulling equipment and take-up stands; Described two spark machines are the first spark machine and the second spark machine, two talcum powder casees are the first talcum powder case and the second talcum powder case, described two boshes are the first bosh and the second bosh, and two driers are the first drier and the second drier; Described pay off rack is located at whole production line foremost, is disposed with the first spark machine, the first talcum powder case, insulating jacket layer extruder, the first bosh, the first drier, inker, the second bosh, the second drier, pulling equipment, the second spark machine, the second talcum powder case and take-up stand after it; Cable core passes described first spark machine and the first talcum powder case successively after being decontroled by described pay off rack, and enter described insulating jacket layer extruder continuously, after the melting cable insulation jacket layer material extruded by the mould of insulating jacket layer extruder is coated, again successively by the first bosh, the first drier, inker, the second bosh, the second drier, pulling equipment, the second spark machine and the second talcum powder case, then collected rolling by described take-up stand.
2. a kind of novel cable production line according to claim 1, is characterized in that, is also provided with straightening platform between described pay off rack and described first spark machine, and described straightening platform is provided with the aligning wheel correcting cable core.
3. a kind of novel cable production line according to claim 1 and 2, is characterized in that, is also provided with meter counter between described pulling equipment and described second spark machine.
4. a kind of novel cable production line according to claim 3, is characterized in that, be also provided with storage rack between described pulling equipment and described meter counter.
5. a kind of novel cable production line according to claim 4, is characterized in that, described pulling equipment is that frequency control motor drives traction wheel, and described traction wheel pulls cable to move backward.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410065434.XA CN104867616A (en) | 2014-02-26 | 2014-02-26 | Novel cable production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410065434.XA CN104867616A (en) | 2014-02-26 | 2014-02-26 | Novel cable production line |
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| CN104867616A true CN104867616A (en) | 2015-08-26 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105427955A (en) * | 2015-12-14 | 2016-03-23 | 苏州国环环境检测有限公司 | Cable production technology |
| CN106782921A (en) * | 2015-11-19 | 2017-05-31 | 重庆力缆电线有限责任公司 | A kind of device for producing cable |
| CN106782869A (en) * | 2015-11-19 | 2017-05-31 | 重庆力缆电线有限责任公司 | A kind of cable processes structure |
| CN106782868A (en) * | 2015-11-19 | 2017-05-31 | 重庆力缆电线有限责任公司 | A kind of cable system of processing |
| CN108417315A (en) * | 2018-05-09 | 2018-08-17 | 苏州亨通线缆设备有限公司 | Cable production equipment |
| CN108447618A (en) * | 2018-02-27 | 2018-08-24 | 宁夏中盛电缆技术有限公司 | A kind of cable making apparatus and cable manufacture craft |
| CN108539358A (en) * | 2016-04-28 | 2018-09-14 | 杭州富通电线电缆有限公司 | The manufacturing process of radio-frequency cable |
| CN110111953A (en) * | 2019-06-14 | 2019-08-09 | 中船重工（葫芦岛）特种电缆有限责任公司 | The online solidification equipment of water repellent electric cable |
| CN117594321A (en) * | 2023-11-29 | 2024-02-23 | 温州网牌电线电缆有限公司 | Automatic defect removal system for sheath cable production line |
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| EP1025296A2 (en) * | 1998-08-25 | 2000-08-09 | Bobby C. Gentry | Method of and apparatus for making twisted cable and the cable produced thereby |
| CN201226274Y (en) * | 2008-06-16 | 2009-04-22 | 白城天奇装备机械有限公司 | Three-layer co-extrusion aquatepid crosslinking production line |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106782921A (en) * | 2015-11-19 | 2017-05-31 | 重庆力缆电线有限责任公司 | A kind of device for producing cable |
| CN106782869A (en) * | 2015-11-19 | 2017-05-31 | 重庆力缆电线有限责任公司 | A kind of cable processes structure |
| CN106782868A (en) * | 2015-11-19 | 2017-05-31 | 重庆力缆电线有限责任公司 | A kind of cable system of processing |
| CN105427955A (en) * | 2015-12-14 | 2016-03-23 | 苏州国环环境检测有限公司 | Cable production technology |
| CN108539358A (en) * | 2016-04-28 | 2018-09-14 | 杭州富通电线电缆有限公司 | The manufacturing process of radio-frequency cable |
| CN108777346A (en) * | 2016-04-28 | 2018-11-09 | 杭州富通电线电缆有限公司 | The manufacturing process of radio-frequency cable |
| CN108832248A (en) * | 2016-04-28 | 2018-11-16 | 杭州富通电线电缆有限公司 | The manufacturing process of radio-frequency cable |
| CN108832248B (en) * | 2016-04-28 | 2020-08-18 | 杭州富通电线电缆有限公司 | Manufacturing process of radio frequency cable |
| CN108777346B (en) * | 2016-04-28 | 2020-08-18 | 杭州富通电线电缆有限公司 | Manufacturing process of radio frequency cable |
| CN108447618A (en) * | 2018-02-27 | 2018-08-24 | 宁夏中盛电缆技术有限公司 | A kind of cable making apparatus and cable manufacture craft |
| CN108417315A (en) * | 2018-05-09 | 2018-08-17 | 苏州亨通线缆设备有限公司 | Cable production equipment |
| CN110111953A (en) * | 2019-06-14 | 2019-08-09 | 中船重工（葫芦岛）特种电缆有限责任公司 | The online solidification equipment of water repellent electric cable |
| CN117594321A (en) * | 2023-11-29 | 2024-02-23 | 温州网牌电线电缆有限公司 | Automatic defect removal system for sheath cable production line |
| CN117594321B (en) * | 2023-11-29 | 2024-05-14 | 温州网牌电线电缆有限公司 | Automatic defect removal system for sheath cable production line |
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